5050 types are brighter according to --- http://www.flexfireleds.com/pages/Comparison-between-3528-LEDs-and-5050-LEDs.html
Yes, 5050's would be better but I was just going with what I had on hand
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Yeah, found that out the hard way. I blame myself, tried to go cheap...
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You can probbly make up a board in kicad.
http://www.kicad-pcb.org/display/KICAD/KiCad+EDA+Software+Suite
and send to oshpak.com(usa) or elecrow.com(china) then get it back fairly quick.