doityourselfchristmas.com - User contributions [en]

Software

2021-12-07T01:46:36Z

Macrosill:

This is the software page. Here you will find a list and links of the software the users here at DoItYourselfChristmas.com use to run their holiday displays. If you use something different or unique post it here so we can all experience your success.

[[Vixen]]: Light Animation Software

[[HLS]]: Hinkle's Lighting Sequencer

[[Nutcracker - RGB Sequence Builder]]: Nutcracker Pixel Animation Tool

[http://www.lightjams.com/ Lightjams Software]

[http://www.lightshowpro.com/content/ LightShow Pro]: Light/Pixel Sequencer

[http://www.lightorama.com/ShowtimeSoftwareSuite.html Light-O-Rama S3]: LOR Sequencing Software

[https://www.openlighting.org/ola/ Open Lighting Architecture]

[http://www.madrix.com Madrix Software]

[http://www.dmxcontrol.org DMXControl]: Light Animation Software

[http://www.pcdimmer.de PC_DIMMER2008]: Light Animation Software

[[Category:DIYC Software]]
[[Category:DIYC Index]]

Controllers

2015-06-26T23:43:54Z

Macrosill: /* Advatek Lighting Pty Ltd */

=Intro=
There are many different types of controllers used for RGB lighting effects. The most common fall into two different categories:
*Pixel Controllers
*Dumb RGB Controllers. 

The different controllers also can be broken into categories based on the type of data communications protocols used to speak to them from the sequencing computer. The main categories of communications protocols are:
* [[Renard]] (using either RS232-serial or RS485)
* [[E1.31_(Streaming-ACN)_Protocol|E1.31]] (DMX over Ethernet)
* [[DMX]] A traditional stage lighting protocol
* Programs stored on SD memory cards
* Lightorama LOR compatable gear

When choosing a Pixel controller it is important that you confirm that your selection is compatible with you system design. Critical properties to consider include are:
* Communications Protocol (E1.31, Renard, DMX, LOR, Etc.)
* [[Choosing_a_Pixel_Voltage:_5V_vs_12V|Pixel Voltage]] (5VDC vs 12VDC)
* [[Different_Styles_of_Pixels|Pixel Type]] (WS2801, WS2811, GECE, LOR, Etc.)
* Number of Pixels to be Controlled
* Number of Connectors and Number of Strings that can be Physically Connected
* Advanced Features
** Grouping (ability to treat multiple Pixels as one)
** RGB Ordering (ability to correct the physical RGB order to match the software sequence order)
** ZigZag (Ability to treat physical strings as multiple logical strings)
** Reverse order (ability to reorder the channels on a string so the most distant one is the first channel)
** Etc.

Generally you also need to add an [[Enclosures|Enclosure]] to the Pixel Controller to protect it from the weather. You will also need a [[Power Supplies|Power Supply]] to power the Pixel Controller and Pixels. There are several ways to connect the [[Power_Injection|Power wiring]] and there are also several types of [[Pixel Connectors]] that can be used to simplify the wiring.

=Disclaimers=
The standard disclaimers pertaining to the information contained on this wiki page are listed [[Disclaimers | here.]] 
'''THIS PAGE IS UNDER CONSTRUCTION AND IS NOT COMPLETE!!''' 

These are selected Pixel Controllers and other devices from the various vendors with a mix of properties. Visit their sites for the latest information and to see their entire product catalog.

'''PLEASE CONFIRM ALL DETAILS WITH VENDOR BEFORE ORDERING!! ALL OF THIS DATA IS SUBJECT TO CONSTANT CHANGE AND MAY BE WRONG!!!'''

Pricing is in US $. Pricing is as of 1-29-13.

'''PRICING DOES NOT INCLUDE SHIPPING, TAXES OR IMPORT DUTIES!'''

Shipping from overseas can be expensive, check with your vendor.

=PIXEL CONTROLLERS=
=='''Renard Protocol (RS232 or RS485)to SPI (Pixel Communication)'''==
'''[[Renard_PX1_Pixel_Controller|Renard PX1 Pixel Controller]]'''

The Renard PX1 was designed by [http://doityourselfchristmas.com/forums/member.php?9-P-Short Phil Short] as an inexpensive Pixel controller designed to work with standard Renard systems. It can be daisy chained with other Renard controllers. The PX1 provides a low cost solution that allows a user to add pixels to an existing display setup using just a simple Renard setup.

=='''E1.31 (Ethernet) to SPI (Pixel Communications)'''==
These interfaces accept an [[E1.31_(Streaming-ACN)_Protocol|E1.31 (Ethernet)]] input and typically drive one or more pixel strings.

===[http://www.HolidayCoro.com HolidayCoro] ===
(USA Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?3828-dmoore David Moore (dmoore)])

{| class="wikitable" style="text-align: center;"
|-
| Model || Max Pixels || DMX Universes || Pixels Supported || Output Connectors || String Outputs || Image || Link || Price || Manual/Videos || Note
|-
| AlphaPix 4 || 2,720 || 16 UniCast 16 MultiCast||WS2811,WS2812,WS801,WS2803 TM1804,TM1803,TM1812,SM16715 TLS3001,TLS3002,CY3005 LPD6803,D705,LPD1101|| 4 Fused Outputs Screw Terminals || 4 Outputs 680 Pixels Per Output || [[Image:722.jpg|150px|link=http://www.holidaycoro.com/product-p/722.htm]] || [http://www.holidaycoro.com/Product-p/722.htm Product Link] ||Assembled $99.99 ||Coming Soon|| Includes one dedicated RS-485/DMX output (does not use a pixel output), 28A per Controller/7.5A per Output, LCD Interface, WEB Interface
|-
| AlphaPix 16 || 5,440 || 32 UniCast 32 MultiCast||WS2811,WS2812,WS801,WS2803 TM1804,TM1803,TM1812,SM16715 TLS3001,TLS3002,CY3005 LPD6803,D705,LPD1101|| 16 Fused Outputs Screw Terminals || 16 Outputs 340 Pixels Per Output || [[Image:AlphaPix16.jpg|150px|link=http://www.holidaycoro.com/product-p/721.htm]] || [http://www.holidaycoro.com/Product-p/721.htm Product Link] ||Assembled $174.99 ||Coming Soon || Includes three dedicated RS-485/DMX outputs (does not use a pixel output), 24A per Bank, 2 Banks per Controller (48A Total)/3A per Output, LCD Interface, WEB Interface
|}

===[http://www.advateklights.com/ Advatek Lighting Pty Ltd]===

{| class="wikitable" style="text-align: center;"
| PixLite 4 || 2,720 || 16 UniCast 16 MultiCast||WS2811,WS2812,WS801,WS2803 TM1804,TM1803,TM1812,SM16715 TLS3001,TLS3002,CY3005 LPD6803,D705,LPD1101 USC6909,UCS6912,SM16716,MBI6020|| 4 Fused Outputs Screw Terminals || 4 Outputs 680 Pixels Per Output || [[Image:HolidayCoro-622.jpg|150px|link=http://www.advateklights.com/shop/mantis-pixel-mapping/38-pixlite-4-controller.html]] || [http://www.advateklights.com/shop/mantis-pixel-mapping/38-pixlite-4-controller.html MFG Product Link] <hr>[http://www.diyledexpress.com/index.php?main_page=product_info&cPath=60_67&products_id=367 US Re-Seller Link]||Assembled $114.95 ||[https://www.youtube.com/watch?v=Ej1ReP8sVB8 General Setup Video] [https://www.youtube.com/watch?v=Ej1ReP8sVB8 LOR S3 Setup Video] [http://www.advateklights.com/resources/download-info/pixlite-16-user-manual Manual] || Includes one dedicated RS-485/DMX output, 28A per Controller/7A per Output, Gamma Correction, Temp & Power Monitor
|-
| PixLite 16 || 5,440 || 32 UniCast 32 MultiCast||WS2811,WS2812,WS801,WS2803 TM1804,TM1803,TM1812,SM16715 TLS3001,TLS3002,CY3005 LPD6803,D705,LPD1101 USC6909,UCS6912,SM16716,MBI6020|| 16 Fused Outputs Screw Terminals || 16 Outputs 340 Pixels Per Output || [[Image:621.jpg|150px|link=http://www.advateklights.com/shop/mantis-pixel-mapping/16-pixlite-16-controller.html]] || [http://www.advateklights.com/shop/mantis-pixel-mapping/16-pixlite-16-controller.html MFG Product Link]<hr>[http://www.diyledexpress.com/index.php?main_page=product_info&cPath=60_67&products_id=368 US Re-Seller Link]||Assembled $199.95 ||[https://www.youtube.com/watch?v=Ej1ReP8sVB8 General Setup Video] [https://www.youtube.com/watch?v=Ej1ReP8sVB8 LOR S3 Setup Video] [http://www.advateklights.com/resources/download-info/pixlite-16-user-manual Manual] || Includes four dedicated RS-485/DMX outputs (does not use a pixel output), 30A per Bank, 2 Banks per Controller (60A Total)/4A per Output, Gamma Correction, Temp & Power Monitor
|}

===[http://www.sandevices.com SanDevices]===
(USA Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?4668-jstjohnz jstjohnz])

[http://sandevices.com/documents/E68x_Controller_Pixel_Config.pdf E68x Configuration Guide]

[http://www.sandevices.com/downloads.html Firmware Updates]

[[E68X-to-DMX#Converter_Configuration]]

Default IP Address: 192.168.1.206

{| class="wikitable"
|-
| Model || Max Pixels || DMX Universes || Pixels Supported || Output Connectors || Max Channels || DMX Universes per Output || Image || Link || Price || Manual || Note
|-
| E6804-4 || 2040 || 7Multicast / 12Unicast || GECE, Native DMX, TM1804, 1903, WS2801, WS2811, TLS3001, CYT3005, LPD6803(+8bit), 8806, 9813, and others|| 4 Fused (1x4 Electrical, 4x1 Logical) || 6120 || Up to 12 || || [http://sandevices.com/E6804Info.html link] || Assembled/Tested: $99, Full Kit: Price $69 [http://doityourselfchristmas.com/forums/showthread.php?26225-E6804-4-port-pixel-controller Presale]|| [http://sandevices.com/documents/SanDevices_E6804_Pixel_Controller_Operating_Manual.pdf Owner's] [http://sandevices.com/documents/SanDevices_E6804_Assembly_Manual.pdf Assembly] || Size is 2.5" x 4", mounting holes on 2"x3" centers, compatible with CG series enclosures. [http://doityourselfchristmas.com/forums/showthread.php?25504-New-Pixel-Controller&p=258848#post258848 Announcement ]
|-
| PS-1 || 1020 || 6Multicast || GECE, Native DMX, TM1804, 1903, WS2801, WS2811, TLS3001, CYT3005, LPD6803(+8bit), 8806, 9813, and others|| 16 Fused (2x8 Electrical, 4x4 Logical) || 3060 || Up to 6 || || [http://sandevices.com/PixelSystem1.html link] || Turnkey System: $399 || [http://sandevices.com/documents/PS1_Users_Guide.pdf Owner's ] || Assembled E682 with power supply in an Enclosure
|-
| E682-12 || 2040 || 6Multicast / 12Unicast || GECE, Native DMX, TM1804, 1903, WS2801, WS2811, TLS3001, CYT3005, LPD6803(+8bit), 8806, 9813, and others|| 16 Fused (2x8 Electrical, 4x4 Logical) || 6120 || Up to 12 || || [http://www.sandevices.com/E681info.html link] || Assembled/Tested: $180, Full Kit: Price $109 || [http://sandevices.com/documents/E682_Operating_Manual.pdf Owner's ] [http://sandevices.com/documents/E682_Assembly_Instructions.pdf Assembly ] ||To be released shortly
|-
| E682-6 || 1020 || 6Multicast || GECE, Native DMX, TM1804, 1903, WS2801, WS2811, TLS3001, CYT3005, LPD6803(+8bit), 8806, 9813, and others|| 16 Fused (2x8 Electrical, 4x4 Logical) || 3060 || Up to 6 || || [http://www.sandevices.com/E681info.html link] || Assembled/Tested: $180, Full Kit: Price $109 || [http://sandevices.com/documents/E682_Operating_Manual.pdf Owner's ] [http://sandevices.com/documents/E682_Assembly_Instructions.pdf Assembly ] || Original E682, Before Firmware Upgrade
|-
| E681-12 || 2040 || 6Multicast / 12Unicast || GECE, Native DMX, TM1804, 1903, WS2801, WS2811, TLS3001, CYT3005, LPD6803(+8bit), 8806, 9813, and others|| 16 Fused (2x8 Electrical, 4x4 Logical) || 6120 || Up to 12 || || [http://www.sandevices.com/E681info.html link] || No Longer Available || [http://sandevices.com/documents/E681_opman.pdf Owner's ] [http://sandevices.com/documents/E681_Assembly_Instructions.pdf Assembly ] || Firmware To be released shortly, requires [http://www.sandevices.com/UPG1.html UP1 upgrade]
|-
| E681-6 || 1020 || 6Multicast || GECE, Native DMX, TM1804, 1903, WS2801, WS2811, TLS3001, CYT3005, LPD6803(+8bit), 8806, 9813, and others|| 16 Fused (2x8 Electrical, 4x4 Logical) || 3060 || Up to 6 || || [http://www.sandevices.com/E681info.html link] || No Longer Available || [http://sandevices.com/documents/E681_opman.pdf Owner's ] [http://sandevices.com/documents/E681_Assembly_Instructions.pdf Assembly ] || Original E681, with Firmware Upgrade and [http://www.sandevices.com/UPG1.html UP1 upgrade]
|-
| E681-4 || 680 || 4Multicast || GECE, Native DMX, TM1804, 1903, WS2801, WS2811, TLS3001, CYT3005, LPD6803(+8bit), 8806, 9813, and others|| 16 Fused (2x8 Electrical, 4x4 Logical) || 2040 || Up to 4 || || [http://www.sandevices.com/E681info.html link] || No Longer Available || [http://sandevices.com/documents/E681_opman.pdf Owner's ] [http://sandevices.com/documents/E681_Assembly_Instructions.pdf Assembly ] || Original E681, without Firmware Upgrade and without [http://www.sandevices.com/UPG1.html UP1 upgrade]
|-
| E680-12 || 2040 || 6Multicast / 12Unicast || GECE, Native DMX, TM1804, 1903, WS2801, WS2811, TLS3001, CYT3005, LPD6803(+8bit), 8806, 9813, and others|| 16 Fused (2x8 Electrical, 4x4 Logical) || 6120 || Up to 12 || || [http://www.sandevices.com/E680Info.html link] || Partial Kit: $19 (PC Board + EEPROM) needs additional parts to function || [http://sandevices.com/documents/e680_opman.pdf Owner's ] [http://sandevices.com/documents/e680_assemman.pdf Assembly ] ||To be released shortly, requires [http://www.sandevices.com/UPG1.html UP1 upgrade]
|-
| E680-6 || 1020 || 6Multicast || GECE, Native DMX, TM1804, 1903, WS2801, WS2811, TLS3001, CYT3005, LPD6803(+8bit), 8806, 9813, and others|| 16 Fused (2x8 Electrical, 4x4 Logical) || 3060 || Up to 6 || || [http://www.sandevices.com/E680Info.html link] || Partial Kit: $19 (PC Board + EEPROM) needs additional parts to function || [http://sandevices.com/documents/e680_opman.pdf Owner's ] [http://sandevices.com/documents/e680_assemman.pdf Assembly ] || Original E680, with Firmware Upgrade and [http://www.sandevices.com/UPG1.html UP1 upgrade]
|-
| E680-4 || 680 || 4Multicast || GECE, Native DMX, TM1804, 1903, WS2801, WS2811, TLS3001, CYT3005, LPD6803(+8bit), 8806, 9813, and others|| 16 Fused (2x8 Electrical, 4x4 Logical) || 2040 || Up to 4 || || [http://www.sandevices.com/E680Info.html link] || Partial Kit: $19 (PC Board + EEPROM) needs additional parts to function || [http://sandevices.com/documents/e680_opman.pdf Owner's ] [http://sandevices.com/documents/e680_assemman.pdf Assembly ] || Original E680, without Firmware Upgrade and without [http://www.sandevices.com/UPG1.html UP1 upgrade]
|}

===[http://www.j1sys.com/ Joshua 1 Systems (J1SYS)]===
(USA Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?5441-j1sys j1sys])

[http://www.j1sys.com/assets/ecg-px-v2.0a.swf Tutorial Video]

[https://www.youtube.com/watch?v=3zJtKlOtI4Y Setup Video]

[http://auschristmaslighting.com/forums/index.php/topic,2232.0.html Unofficial Users Manual]

Default IP Address: 10.10.10.10

{| class="wikitable"
|-
| Model || Max Pixels || DMX Universes || Pixels Supported || Output Connectors || Max Channels || DMX Universes per Output || Image || Link || Price || Manual || Note
|-
| ECG-P12R || 2040 || 12Unicast || LPD6803, WS2801, WS2811, TM180x, TLS3001 || 12 Fused (2x6 Electrical, 3x4 Logical) || 6120 || 1 || || [http://www.j1sys.com/ecg-p12r/ link] || Assembled Board: $175 || [http://www.j1sys.com/assets/PIXAD8-Guide-v0.1.pdf Owner's ] [http://www.j1sys.com/assets/p12r-notes.pdf Notes ] ||
|-
| ECG-PIXAD8 || 1360 || 8Unicast || LPD6803, WS2801, WS2811, TM180x, TLS3001|| 8 Fused (2x4 Electrical, 2x4 Logical) || 4080 || 1 || || [http://www.j1sys.com/ecg-pixad8/ link] || Assembled Board: $155 || [http://www.j1sys.com/assets/PIXAD8-Guide-v0.1.pdf Owner's ] ||
|-
| ECG-P2 || 1360 || 8Unicast || LPD6803, WS2801, WS2811, TM180x, TLS3001|| 2 Unfused (2x1 Electrical, 2x1 Logical) || 4080 || 4 || || [http://www.j1sys.com/ecg-p2/ link] || Assembled Board: $68, Assembled Board w/case: $77 || [http://www.j1sys.com/assets/PIXAD8-Guide-v0.1.pdf Owner's ] ||
|}

===[http://stellascapes.com Stellascapes] ===
(New Zealand Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?491-mrpackethead mrpackethead])

{| class="wikitable"
|-
| Model || Max Pixels || DMX Universes || Pixels Supported || Output Connectors || Max Channels || DMX Universes per Output || Image || Link || Price || Manual || Note
|-
| E16-II Green || 672 || 6Unicast || Stella-green || 16 Fused (? Electrical, ? Logical) || 2016 || ? || || [http://www.stellascapes.com/index.php?option=com_content&view=article&id=55&Itemid=62 link] || Assembled Board: $1296 || ||16 Character LCD Display for diagnostics and identification information.
|-
| E16-II Commercial || 672 || 6Unicast || Stella-black || 16 Fused (? Electrical, ? Logical) || 2016 || ? || || [http://www.stellascapes.com/index.php?option=com_content&view=article&id=55&Itemid=62 link] || Assembled Board: $1995 || ||With power supply and 16 400mm "tails" with waterproof screw up connectors
|-
| E16-II Pro|| 672 || 6Unicast || Stella-black || 16 Fused (? Electrical, ? Logical) || 2016 || ? || || [http://www.stellascapes.com/index.php?option=com_content&view=article&id=55&Itemid=62 link] || Assembled Board: $?? || ||With power supply and Neutrik XLR, power and ethernet chasis connectors
|-
| E2|| 170 || 1Unicast || Stella-black || 2 ? || 512 || ? || || [http://www.stellascapes.com/index.php?option=com_content&view=article&id=55&Itemid=62 link] || Assembled Board: $?? || ||With power supply,operates on low voltage DC (12-48V)
|}

=='''DMX512 to SPI'''==
These interfaces accept a DMX input and typically drive one or more pixel strings.

===[http://www.HolidayCoro.com HolidayCoro] ===
(USA Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?3828-dmoore David Moore (dmoore)])

{| class="wikitable" style="text-align: center;"
|-
| Model || Max Pixels || DMX Channels || Pixels Supported || Output Connectors || Image || Link || Price || Note
|-
| EasyPix V2 || 170 || 512 ||WS2811,WS2812,WS801,WS2803 TM1804,TM1803,TM1812,SM16715 TLS3001,TLS3002,CY3005 LPD6803|| 1 Fused Output Screw Terminals || [[Image:HolidayCoro-614.jpg|150px|link=http://www.holidaycoro.com/product-p/614.htm]] || [http://www.holidaycoro.com/Product-p/614.htm Product Link] ||$39.99 || Null pixels, Reverse order,Push button setting with back-lit LCD screen, built-in sequences, replaceable output chip
|}

===[http://www.j1sys.com/ Joshua 1 Systems (J1SYS)]===
(USA Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?5441-j1sys j1sys])

{| class="wikitable"
|-
| Model || Max Pixels || DMX Universes || Pixels Supported || Output Connectors || Max Channels || DMX Universes per Output || Image || Link || Price || Manual || Note
|-
| DCG-P2 || 170/680* || 1DMX/*4HyperDMX|| LPD6803, WS2801, WS2811, TM180x, TLS3001 || 2 Unfused (1x2 Electrical, 1x2 Logical) || 512DMX/*2048HyperDMX || 1 || || [http://www.j1sys.com link] || Assembled Board: $53 || ||2 Pixel Outputs share 1 DMX or 4 HyperDmx input channels
|-
| uDCG-P2 || 170/680* || 1DMX/*4HyperDMX|| LPD6803, WS2801, WS2811, TM180x, TLS3001 || 2 Unfused (1x2 Electrical, 1x2 Logical) || 512DMX/*2048HyperDMX || 1 || || [http://www.j1sys.com link] || Assembled Board: $42, Assembled Board w/Case: $48 || ||2 Pixel Outputs share 1 DMX or 4 HyperDmx input channels
|}

===[http://www.aliexpress.com/store/701799 Ray Wu] ===
(China Based)

*[http://www.aliexpress.com/store/product/Mini-protocol-Decoder-DMX-to-WS2801-512-dmx-address-decoded/701799_440556828.html Mini protocol Decoder;DMX to WS2801,512 dmx address decoded] [http://doityourselfchristmas.com/wiki/images/f/f5/Onumen_Manual.pdf Manual]
*[http://www.aliexpress.com/store/product/DD-100-series-mini-DMX-protocol-decoder-support-WS2801-protocol-control-signal/701799_340705630.html DD-100 series mini DMX protocol decoder;support WS2801 protocol control signal] [http://doityourselfchristmas.com/wiki/images/f/f5/Onumen_Manual.pdf Manual]
*[http://www.aliexpress.com/store/product/LT-DMX-1809-WS2811-DMX-Decoder-support-WS2811-TM1804-TM1809-TM1812-driving-IC-DC5V-24V-input/701799_583679340.html LT-DMX-1809(WS2811) DMX Decoder;support WS2811,TM1804,TM1809,TM1812 driving IC;DC5V-24V input] [http://doityourselfchristmas.com/wiki/images/a/ad/LT-1809_DMX512_DECODER.pdf Manual]
*[http://www.aliexpress.com/store/product/LT-DMX-2801-DMX-SPI-Decoder-support-WS2801-WS2803-drving-IC/701799_509914025.html LT-DMX-2801 DMX-SPI Decoder;support WS2801,WS2803 drving IC] [http://doityourselfchristmas.com/wiki/images/6/67/LT-2801_DMX512_DECODER.pdf Manual]
*[http://www.aliexpress.com/store/product/LT-DMX-3001-DMX-SPI-Decoder-support-TLS3001-TLS3002-driving-IC/701799_509913931.html LT-DMX-3001 DMX-SPI Decoder;support TLS3001, TLS3002 driving IC] [http://doityourselfchristmas.com/wiki/images/f/f0/LT-3001_DMX512_DECODER.pdf Manual]
*[http://www.aliexpress.com/store/product/LT-6803-DMX-Decoder-DC5-24V-input-LPD6803-specific-protocol-output-signal-Max256-steps/701799_314083682.html LT-6803 DMX Decoder;DC5-24V input;LPD6803 specific protocol output signal;Max256 steps] [http://doityourselfchristmas.com/wiki/images/3/3d/LT-6803_DMX512_DECODER.pdf Manual]
*[http://www.aliexpress.com/store/product/LT-DMX-9813-DMX-SPI-Decoder-support-P9813-drving-IC/701799_509914126.html LT-DMX-9813 DMX-SPI Decoder;support P9813 drving IC] [[http://doityourselfchristmas.com/wiki/images/3/3d/LT-6803_DMX512_DECODER.pdf Manual]
*[http://www.aliexpress.com/store/product/DD-1000-series-DMX-protocol-decoder-support-WS2801-IC-can-decodering-512-address/701799_340702410.html DD-1000 series DMX protocol decoder;support WS2801 IC;can decodering 512 address] [http://doityourselfchristmas.com/wiki/images/f/f5/Onumen_Manual.pdf Manual]
*[http://www.aliexpress.com/store/product/DD-1000-series-DMX-protocol-decoder-support-LPD6803IC-signal-can-decodering-512-address/701799_340702107.html DD-1000 series DMX protocol decoder;support LPD6803IC signal;can decodering 512 address] [http://doityourselfchristmas.com/wiki/images/f/f5/Onumen_Manual.pdf Manual]

===[http://diybllc.com/ DIYB] ===
(USA based) Run by DIYC user [http://doityourselfchristmas.com/forums/member.php?8235-charleskerr charleskerr]
*[http://diybllc.com/LED-Pixel-String-Controller-5-volt-DIYB-LCPC-01.htm DMX to SPI Pixel Controller] (website no longer online)

===[http://www.electron-design.ru/ Electron Design] ===
(Israel based)
*[http://www.ebay.com/itm/321131195346 Combination Dumb RGB and DMX to SPI Pixel Decoder / Controller]

===[https://www.audiovisualdevices.com.au/ AVD]===
(Australia Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?4449-David_AVD David_AVD])
* [https://www.audiovisualdevices.com.au/viewprod.php?catid=&productid=APC718 Audio Visual Devices APC718] Single SPI (2801 / 6803) output
[http://auschristmaslighting.com/wiki/APC718 ACL Wiki ]

[http://auschristmaslighting.com/forums/index.php/topic,1243.0.html ACL Thread]

===[http://auschristmaslighting.com/ ACL]===
* [http://forums.auschristmaslighting.com/index.php/board,34.0.html TP3244 Pixel Driver] 4 SPI (2801 / 6803) outputs

The Tiger Protocol Bridge (TigerPB) TP3212 is a small controller for use with RGB LED lights and LED strips that utilise driver chips like the 6803/2801/3005. These are the currently targeted protocols and it is possible that other 2-wire and single wire protocols could be supported with firmware upgrades. This will provide future proofing of your controller.

The initial release will accept a standard DMX512A data stream and provide control for 170 RGB Pixels (510ch). There will be dual buffered outputs that will allow you to split the 170 pixels into say 100/70 and run them in different directions and yet control them as a single 170 pixel string.
Each dual buffered output will also allow for the parallel connection of the same number of pixels allowing for two strings to be used with the same patterns. If these are run in opposite directions they would provide for mirrored effects.
Each of the Dual outputs will be able to drive different protocols if required.

If ran with ECG product line from http://www.j1sys.com you can use hyper-DMX and this controller can be expanded to running 4 Universe's off each controller.

More info to Follow and at this point '''this controller is no longer sold'''. It has been talked about coming back out. As the information comes in it will be updated. If you can get one used, they are still very nice units and work well.

More info at http://auschristmaslighting.com/forums/index.php/board,34.0.html

===Onumen===
* [http://auschristmaslighting.com/wiki/Controllers#Onumen Onumen Controllers] (note that the start address of the DPP controllers cannot be fixed)

===[http://shop.martinxmas.com/ RPM]===
(USA Based run by DIYC member [http://doityourselfchristmas.com/forums/member.php?1269-RPM RPM])
* [http://doityourselfchristmas.com/forums/showthread.php?15286-DMX-to-WS2801-Pixel-Bridge RPM Pixel Bridge]

===[http://stellascapes.com Stellascapes] ===
(New Zealand Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?491-mrpackethead mrpackethead])
*T3: DMX512 - SPI Bridge
The T3 controller provides a bridge between DMX512 and 4 strings of RGB pixels.

More details at http://www.stellascapes.com/index.php?option=com_content&view=article&id=55&Itemid=62

=='''SD Memory Card to SPI''' ==
===[http://www.aliexpress.com/store/701799 Ray Wu] ===
(China Based)

*[http://www.aliexpress.com/store/product/SD-LED-pixel-light-controller-support2-3-4wire/701799_404060519.html SD LED pixel light controller;support2,3,4wire]
*[http://www.aliexpress.com/store/product/led-controller-for-WS2801-IC-dream-color-led-flexible-strip/701799_331817904.html led controller for WS2801 IC dream color led flexible strip]
*[http://www.aliexpress.com/store/product/SD-card-DMX-compatible-intelligence-controller-for-pixel-RGB-module-support-CYT3005-IC-512-output-gray/701799_320682984.html SD card-DMX compatible-intelligence controller for pixel RGB module,support CYT3005 IC.512 output gray scale;Max2048 pixels]
*[http://www.aliexpress.com/store/product/T-100K-B-SD-card-led-pixel-controller-AC85-265V-input/701799_533617766.html T-100K-B SD card led pixel controller;AC85-265V input]
*[http://www.aliexpress.com/store/product/T-200K-led-pixel-controller-can-be-controlled-via-PC-suppor-many-kinds-of-IC/701799_497637885.html T-200K online led pixel controller,can be controlled via PC;suppor many kinds of IC;8ports*512pixels=4096pixels]
*[http://www.aliexpress.com/store/product/T-300K-SD-card-led-pixel-controller-AC85-265V-input-can-control-more-than-6000pixels-via/701799_570149882.html T-300K;SD card led pixel controller;AC85-265V input;can control more than 6000pixels via PC,8 ports output]
*[http://www.aliexpress.com/store/product/T-1000A-LED-sd-card-pixel-controller-DC5-24V-input/701799_683082725.html T-1000A,LED sd card pixel controller,DC5-24V input]
*[http://www.aliexpress.com/store/product/T-1000B-led-pixel-controller-support-WS2801-LPD6803-WS2811-TM1804-TM1809-LPD8806-Etc-max-2048pixels-controlled/701799_715270878.html T-1000B,led pixel controller,support WS2801,LPD6803,WS2811,TM1804,TM1809,LPD8806.Etc;max 2048pixels controlled]
*[http://www.aliexpress.com/store/product/T-1000S-SD-card-led-pixel-controller-2012-new-version/701799_533601713.html T-1000S SD card led pixel controller,2012 new version]
*[http://www.aliexpress.com/store/product/T-1000Stand-SD-card-led-pixel-controller-2012-new-version-AC110V-220V-input/701799_533604220.html T-1000Stand SD card led pixel controller,2012 new version;AC110V/220V input]
*[http://www.aliexpress.com/store/product/T-4000-LED-SD-card-led-pixel-controller-can-max-control-4096-pixels/701799_533608089.html T-4000 LED SD card led pixel controller;can max control 4096 pixels]
*[http://www.aliexpress.com/store/product/T-8000C-SD-card-led-pixel-controller-AC85-265V-input/701799_533612960.html T-8000C SD card led pixel controller;AC85-265V input]

=='''Light-O-Rama (LOR) to SPI''' ==

===[http://www.http://www.lightorama.com Light-O-Rama (LOR)]===
(USA Based)
*[http://store.lightorama.com/cc100pisetwi.html Cosmic Color Pixels]
*[http://store.lightorama.com/cc100busetwi.html Cosmic Color Bulbs]
*[http://store.lightorama.com/cocori.html Cosmic Color Strip]

=PIXEL Extenders=
===[http://www.j1sys.com/ Joshua 1 Systems (J1SYS)]===
(USA Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?5441-j1sys j1sys])

*ECG-PPX
ECG-PPX is a combination of small adapter boards that can be used in conjunction with our pixel oriented products (PIXAD8, P12R, etc.) to extend the pixel signals over much longer distances. They should also work with most other brands of pixel drivers. The ECG-PPX system also will distribute a modest power envelope over the same cable for optionally powering the pixels without the need for local power supplies at the pixel strings.
More details at http://www.j1sys.com/ecg-ppx/
*ECG-PPD-A – Powered Pixel Driver - 7VDC – 12VDC input range
*ECG-PPD-B – Powered Pixel Driver - 7VDC – 40VDC input range
*ECG-PPD-C – 4 Channel Powered Pixel Driver - 7VDC – 40VDC input range on Channel 1
*ECG-PPR-A – Multi-Mode Powered Pixel Receiver
*ECG-PPI-A – Powered Pixel Injector - 7VDC-40VDC Input, 5VDC 1.5A output

=E1.31 Bridges and DMX Dongles=
=='''E1.31 (Ethernet) to DMX or Renard Output'''==
===[http://www.diyledexpress.com DIYLEDEXPRESS]===
(USA Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?2860-tjetzer tjetzer])

*[http://www.diyledexpress.com/index.php?main_page=product_info&cPath=22&products_id=157 6 Port E1.31 Bridge]

===[http://www.j1sys.com/ Joshua 1 Systems (J1SYS)]===
(USA Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?5441-j1sys j1sys])

*ECG-D8 (Under development)
*[http://www.j1sys.com/ecg-dr4/ ECG-DR4]
*[http://www.j1sys.com/ecg-d4/ ECG-D4]
*[http://www.j1sys.com/ecg-d2/ ECG-D2]

===[http://shop.martinxmas.com/ RPM]===
(USA Based run by DIYC member [http://doityourselfchristmas.com/forums/member.php?1269-RPM RPM])

*[http://shop.martinxmas.com/product.php?id_product=43 E1.31 to DMX Bridge]

[http://doityourselfchristmas.com/forums/showthread.php?15873-E1-31-(sACN)-to-DMX-Bridge Discussion Thread]

=='''USB to DMX512 Output'''==
USB DMX dongles are commonly used in conjunction with PC software to output a single universe (512 channels) of DMX.

* [https://www.audiovisualdevices.com.au/viewprod.php?catid=&productid=USB485RJ-ISO Audio Visual Devices] or http://auschristmaslighting.com/wiki/index.php/USB485RJ-ISO
* [http://www.enttec.com/index.php?main_menu=Products&pn=70303&show=description Enttec Open DMX USB]
* [http://www.enttec.com/index.php?main_menu=Products&prod=70304&show=description Enttec DMX USB Pro]
* [http://shop.martinxmas.com/product.php?id_product=10 RPM DIY USB to DMX Adaptor]
* [http://www.holidaycoro.com/Enttec-Pro-Compatible-DMX-Dongle-p/53.htm HolidayCoro ActiDongle - Active DMX Dongle (Enttec Pro Compatible)]
*[http://diylightanimation.com/wiki/index.php?title=Equipment#DMX_Devices RJ's LYNX DMX DONGLE]

FTDI drivers for dongles:
* [http://www.ftdichip.com/Drivers/VCP.htm FTDI VCP Drivers]
* [http://www.ftdichip.com/Documents/InstallGuides.htm Install Guides for FTDI Drivers]
* [http://doityourselfchristmas.com/forums/showthread.php?17739-FTDI-USB-gt-Serial Updating a FTDI dongle's EEPROM]
* [[USB2DMX|USB2DMX (which also goes by the name Yet Another DMX Adapter, or YADA)]]

=Dumb RGB DC Controllers Feature Comparisons=
{| class="wikitable"
|+ DC Controller Comparison Table
! Manufacturer
! Model
! Pre-built
! DC Voltage
! Channels
! Channel Current
! Total Current
! Protocol(s)
! Total Price
! Per Ch Price
|-
| [http://www.lightorama.com/ Light-O-Rama]
| [http://store.lightorama.com/cmdedcca.html CMB16D]
| Yes
| 5V - 60V
| 16
| 4A
| 20A per 8 Ch
| LOR, DMX
| $119.95
| $7.49
|-
| [http://www.lightorama.com/ Light-O-Rama]
| [http://store.lightorama.com/cmdedcca2.html CMB16D-QC]
| Yes
| 5V - 60V
| 16
| 4A
| 20A per 8 Ch
| LOR, DMX
| $99.95
| $6.24
|-
| [http://www.tigerdmx.com TigerDMX]
| [[TigerDMX48]]
| Yes
| 9V - 55V
| 48
| 2.5A
| 30A per 24 Ch
| DMX
| $145.00
| $3.02
|-
| [http://www.tigerdmx.com TigerDMX]
| [http://www.tigerdmx.com/tigerdmx120lc.php TigerDMX120LC]
| Yes
| 12V - 36V
| 120
| 100mA
|
| DMX
| $125.00
| $1.04
|-
| [http://www.audiovisualdevices.com.au AVD]
| [[DC48]]
| Yes
| 12V - 36V
| 48
| 2A
| 20A per 24 Ch
| DMX
| $199.00
| $4.15
|-
| [http://www.audiovisualdevices.com.au AVD]
| [[DC24]]
| Yes
| 12V - 36V
| 24
| 2A
| 15A per 12 Ch
| DMX
| $129.00
| $5.38
|-
| [http://www.cngdjs.com Audiolight Intl]
| HD-714 [http://www.holidaycoro.com/product-p/37.htm US] [http://www.aliexpress.com/fm-store/701799/209915969-378113147/Easy-DMX-LED-controller-dmx-decoder-driver.html China]
| Yes
| 12V - 24V
| 3
| 2A
| 6A
| DMX
| $8.95
| $2.98
|-
| [http://www.cngdjs.com Audiolight Intl]
| HD-712 [http://www.holidaycoro.com/product-p/24.htm US] [http://www.aliexpress.com/fm-store/701799/209915969-378111925/Easy-DMX-LED-controller-dmx-decoder-driver.html China]
| Yes
| 12V - 24V
| 27
| 1A
| 15A
| DMX
| $44.21
| $1.64
|-
| [http://www.leynew.com Leynew]
| LN-DMXMODEL-3CH-LV12 [http://www.holidaycoro.com/product-p/26.htm US] [http://www.aliexpress.com/fm-store/701799/209915969-307297826/DMX-512-Module-decoder.html China]
| Yes
| 12V
| 3
| 2A
| 6A
| DMX
| $7.49
| $2.49
|-
| [http://http://www.euchips.com/en/ EUChips]
| [http://www.aliexpress.com/fm-store/701799/209915969-410843238/DMX512-Decoder-DC12-24V-input-max-3A-each-channel-output.html PX24506]
| Yes
| 12V - 24V
| 3
| 3A
| 9A
| DMX
| $22.32
| $7.44
|-
| [http://www.xmasinmelb.com/zencart/ wjohn]
| [[DMX3]]
| No
| 9-35vdc
| 3
| 2A per Chn
| up to 6A
| DMX
| $9.00
| $3.00
|-
| [http://www.xmasinmelb.com/zencart/ wjohn]
| [[DMX16DCSSR]]
| No
| 12-24vdc
| 16
| 2A per Chn
| up to 10A
| DMX
| $48.00
| $3.00
|-
| [http://www.xmasinmelb.com/zencart/ wjohn]
| [[REN64]]
| No
| 9-35vdc
| 64
| 2A per Chn
| up to 7A per SSR
| RS232/485, DMX
| $67.50
| $1.05
|-
| [http://www.christmasinshirley.com/wiki/index.php?title=Renard_Main_Page Renard]
| [http://www.doityourselfchristmas.com/wiki/index.php?title=Ren48LSDv3c Ren48LSD]
| No
| 5,9-24vdc
| 48
| 400mA
| 9.6A x 2
| RS232/485, DMX
| $44.66
| $0.93
|-
| [http://www.diyledexpress.com/index.php?main_page=index&cPath=35_57 DIYLEDExpress]
| [http://www.doityourselfchristmas.com/wiki/index.php?title=Ren24DC Ren24DC]
| Built or Kit
| 5,7-24vdc
| 24
| 4A
| 30A x 2
| RS232/485, DMX
| $72.10
| $3
|}

[http://www.aliexpress.com/store/product/DM-103-3-channel-RGB-dmx-constant-voltage-decoder-DC12-24V-input-max-2A-3channel-output/701799_868042910.html DM103 Ray Wu DMX to 3 Channel]

=Related Links=
[[Different Styles of Pixels]] 
[[Pixel Wiring Colors]] 
[[Dumb RGB or Intelligent Pixels??]] 
[[Things You Will Need To Get Started With Pixels]] 
[[Power Supplies]] 
[[Pixel Connectors]] 
[[Choosing a Pixel Voltage: 5V vs 12V]] 
[[Power Injection]] 
[[Waterproofing Pixels]] 
[[Null Pixels]] 
[[E1.31_(Streaming-ACN)_Protocol|E1.31 Network Setup and Configuration]]

[[Category:RGB]]
[[Category:Pixel]]

Controllers

2015-06-26T23:42:56Z

Macrosill: /* Advatek Lighting Pty Ltd */

=Intro=
There are many different types of controllers used for RGB lighting effects. The most common fall into two different categories:
*Pixel Controllers
*Dumb RGB Controllers. 

The different controllers also can be broken into categories based on the type of data communications protocols used to speak to them from the sequencing computer. The main categories of communications protocols are:
* [[Renard]] (using either RS232-serial or RS485)
* [[E1.31_(Streaming-ACN)_Protocol|E1.31]] (DMX over Ethernet)
* [[DMX]] A traditional stage lighting protocol
* Programs stored on SD memory cards
* Lightorama LOR compatable gear

When choosing a Pixel controller it is important that you confirm that your selection is compatible with you system design. Critical properties to consider include are:
* Communications Protocol (E1.31, Renard, DMX, LOR, Etc.)
* [[Choosing_a_Pixel_Voltage:_5V_vs_12V|Pixel Voltage]] (5VDC vs 12VDC)
* [[Different_Styles_of_Pixels|Pixel Type]] (WS2801, WS2811, GECE, LOR, Etc.)
* Number of Pixels to be Controlled
* Number of Connectors and Number of Strings that can be Physically Connected
* Advanced Features
** Grouping (ability to treat multiple Pixels as one)
** RGB Ordering (ability to correct the physical RGB order to match the software sequence order)
** ZigZag (Ability to treat physical strings as multiple logical strings)
** Reverse order (ability to reorder the channels on a string so the most distant one is the first channel)
** Etc.

Generally you also need to add an [[Enclosures|Enclosure]] to the Pixel Controller to protect it from the weather. You will also need a [[Power Supplies|Power Supply]] to power the Pixel Controller and Pixels. There are several ways to connect the [[Power_Injection|Power wiring]] and there are also several types of [[Pixel Connectors]] that can be used to simplify the wiring.

=Disclaimers=
The standard disclaimers pertaining to the information contained on this wiki page are listed [[Disclaimers | here.]] 
'''THIS PAGE IS UNDER CONSTRUCTION AND IS NOT COMPLETE!!''' 

These are selected Pixel Controllers and other devices from the various vendors with a mix of properties. Visit their sites for the latest information and to see their entire product catalog.

'''PLEASE CONFIRM ALL DETAILS WITH VENDOR BEFORE ORDERING!! ALL OF THIS DATA IS SUBJECT TO CONSTANT CHANGE AND MAY BE WRONG!!!'''

Pricing is in US $. Pricing is as of 1-29-13.

'''PRICING DOES NOT INCLUDE SHIPPING, TAXES OR IMPORT DUTIES!'''

Shipping from overseas can be expensive, check with your vendor.

=PIXEL CONTROLLERS=
=='''Renard Protocol (RS232 or RS485)to SPI (Pixel Communication)'''==
'''[[Renard_PX1_Pixel_Controller|Renard PX1 Pixel Controller]]'''

The Renard PX1 was designed by [http://doityourselfchristmas.com/forums/member.php?9-P-Short Phil Short] as an inexpensive Pixel controller designed to work with standard Renard systems. It can be daisy chained with other Renard controllers. The PX1 provides a low cost solution that allows a user to add pixels to an existing display setup using just a simple Renard setup.

=='''E1.31 (Ethernet) to SPI (Pixel Communications)'''==
These interfaces accept an [[E1.31_(Streaming-ACN)_Protocol|E1.31 (Ethernet)]] input and typically drive one or more pixel strings.

===[http://www.HolidayCoro.com HolidayCoro] ===
(USA Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?3828-dmoore David Moore (dmoore)])

{| class="wikitable" style="text-align: center;"
|-
| Model || Max Pixels || DMX Universes || Pixels Supported || Output Connectors || String Outputs || Image || Link || Price || Manual/Videos || Note
|-
| AlphaPix 4 || 2,720 || 16 UniCast 16 MultiCast||WS2811,WS2812,WS801,WS2803 TM1804,TM1803,TM1812,SM16715 TLS3001,TLS3002,CY3005 LPD6803,D705,LPD1101|| 4 Fused Outputs Screw Terminals || 4 Outputs 680 Pixels Per Output || [[Image:722.jpg|150px|link=http://www.holidaycoro.com/product-p/722.htm]] || [http://www.holidaycoro.com/Product-p/722.htm Product Link] ||Assembled $99.99 ||Coming Soon|| Includes one dedicated RS-485/DMX output (does not use a pixel output), 28A per Controller/7.5A per Output, LCD Interface, WEB Interface
|-
| AlphaPix 16 || 5,440 || 32 UniCast 32 MultiCast||WS2811,WS2812,WS801,WS2803 TM1804,TM1803,TM1812,SM16715 TLS3001,TLS3002,CY3005 LPD6803,D705,LPD1101|| 16 Fused Outputs Screw Terminals || 16 Outputs 340 Pixels Per Output || [[Image:AlphaPix16.jpg|150px|link=http://www.holidaycoro.com/product-p/721.htm]] || [http://www.holidaycoro.com/Product-p/721.htm Product Link] ||Assembled $174.99 ||Coming Soon || Includes three dedicated RS-485/DMX outputs (does not use a pixel output), 24A per Bank, 2 Banks per Controller (48A Total)/3A per Output, LCD Interface, WEB Interface
|}

===[http://www.advateklights.com/ Advatek Lighting Pty Ltd]===

{| class="wikitable" style="text-align: center;"
| PixLite 4 || 2,720 || 16 UniCast 16 MultiCast||WS2811,WS2812,WS801,WS2803 TM1804,TM1803,TM1812,SM16715 TLS3001,TLS3002,CY3005 LPD6803,D705,LPD1101 USC6909,UCS6912,SM16716,MBI6020|| 4 Fused Outputs Screw Terminals || 4 Outputs 680 Pixels Per Output || [[Image:HolidayCoro-622.jpg|150px|link=http://www.advateklights.com/shop/mantis-pixel-mapping/38-pixlite-4-controller.html]] || [http://www.advateklights.com/shop/mantis-pixel-mapping/38-pixlite-4-controller.html MFG Product Link] <hr>[http://www.holidaycoro.com/product-p/622.htm US Re-Seller Link]||Assembled $114.95 ||[https://www.youtube.com/watch?v=Ej1ReP8sVB8 General Setup Video] [https://www.youtube.com/watch?v=Ej1ReP8sVB8 LOR S3 Setup Video] [http://www.advateklights.com/resources/download-info/pixlite-16-user-manual Manual] || Includes one dedicated RS-485/DMX output, 28A per Controller/7A per Output, Gamma Correction, Temp & Power Monitor
|-
| PixLite 16 || 5,440 || 32 UniCast 32 MultiCast||WS2811,WS2812,WS801,WS2803 TM1804,TM1803,TM1812,SM16715 TLS3001,TLS3002,CY3005 LPD6803,D705,LPD1101 USC6909,UCS6912,SM16716,MBI6020|| 16 Fused Outputs Screw Terminals || 16 Outputs 340 Pixels Per Output || [[Image:621.jpg|150px|link=http://www.advateklights.com/shop/mantis-pixel-mapping/16-pixlite-16-controller.html]] || [http://www.advateklights.com/shop/mantis-pixel-mapping/16-pixlite-16-controller.html MFG Product Link]<hr>[http://www.holidaycoro.com/product-p/621.htm US Re-Seller Link]||Assembled $199.95 ||[https://www.youtube.com/watch?v=Ej1ReP8sVB8 General Setup Video] [https://www.youtube.com/watch?v=Ej1ReP8sVB8 LOR S3 Setup Video] [http://www.advateklights.com/resources/download-info/pixlite-16-user-manual Manual] || Includes four dedicated RS-485/DMX outputs (does not use a pixel output), 30A per Bank, 2 Banks per Controller (60A Total)/4A per Output, Gamma Correction, Temp & Power Monitor
|}

===[http://www.sandevices.com SanDevices]===
(USA Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?4668-jstjohnz jstjohnz])

[http://sandevices.com/documents/E68x_Controller_Pixel_Config.pdf E68x Configuration Guide]

[http://www.sandevices.com/downloads.html Firmware Updates]

[[E68X-to-DMX#Converter_Configuration]]

Default IP Address: 192.168.1.206

{| class="wikitable"
|-
| Model || Max Pixels || DMX Universes || Pixels Supported || Output Connectors || Max Channels || DMX Universes per Output || Image || Link || Price || Manual || Note
|-
| E6804-4 || 2040 || 7Multicast / 12Unicast || GECE, Native DMX, TM1804, 1903, WS2801, WS2811, TLS3001, CYT3005, LPD6803(+8bit), 8806, 9813, and others|| 4 Fused (1x4 Electrical, 4x1 Logical) || 6120 || Up to 12 || || [http://sandevices.com/E6804Info.html link] || Assembled/Tested: $99, Full Kit: Price $69 [http://doityourselfchristmas.com/forums/showthread.php?26225-E6804-4-port-pixel-controller Presale]|| [http://sandevices.com/documents/SanDevices_E6804_Pixel_Controller_Operating_Manual.pdf Owner's] [http://sandevices.com/documents/SanDevices_E6804_Assembly_Manual.pdf Assembly] || Size is 2.5" x 4", mounting holes on 2"x3" centers, compatible with CG series enclosures. [http://doityourselfchristmas.com/forums/showthread.php?25504-New-Pixel-Controller&p=258848#post258848 Announcement ]
|-
| PS-1 || 1020 || 6Multicast || GECE, Native DMX, TM1804, 1903, WS2801, WS2811, TLS3001, CYT3005, LPD6803(+8bit), 8806, 9813, and others|| 16 Fused (2x8 Electrical, 4x4 Logical) || 3060 || Up to 6 || || [http://sandevices.com/PixelSystem1.html link] || Turnkey System: $399 || [http://sandevices.com/documents/PS1_Users_Guide.pdf Owner's ] || Assembled E682 with power supply in an Enclosure
|-
| E682-12 || 2040 || 6Multicast / 12Unicast || GECE, Native DMX, TM1804, 1903, WS2801, WS2811, TLS3001, CYT3005, LPD6803(+8bit), 8806, 9813, and others|| 16 Fused (2x8 Electrical, 4x4 Logical) || 6120 || Up to 12 || || [http://www.sandevices.com/E681info.html link] || Assembled/Tested: $180, Full Kit: Price $109 || [http://sandevices.com/documents/E682_Operating_Manual.pdf Owner's ] [http://sandevices.com/documents/E682_Assembly_Instructions.pdf Assembly ] ||To be released shortly
|-
| E682-6 || 1020 || 6Multicast || GECE, Native DMX, TM1804, 1903, WS2801, WS2811, TLS3001, CYT3005, LPD6803(+8bit), 8806, 9813, and others|| 16 Fused (2x8 Electrical, 4x4 Logical) || 3060 || Up to 6 || || [http://www.sandevices.com/E681info.html link] || Assembled/Tested: $180, Full Kit: Price $109 || [http://sandevices.com/documents/E682_Operating_Manual.pdf Owner's ] [http://sandevices.com/documents/E682_Assembly_Instructions.pdf Assembly ] || Original E682, Before Firmware Upgrade
|-
| E681-12 || 2040 || 6Multicast / 12Unicast || GECE, Native DMX, TM1804, 1903, WS2801, WS2811, TLS3001, CYT3005, LPD6803(+8bit), 8806, 9813, and others|| 16 Fused (2x8 Electrical, 4x4 Logical) || 6120 || Up to 12 || || [http://www.sandevices.com/E681info.html link] || No Longer Available || [http://sandevices.com/documents/E681_opman.pdf Owner's ] [http://sandevices.com/documents/E681_Assembly_Instructions.pdf Assembly ] || Firmware To be released shortly, requires [http://www.sandevices.com/UPG1.html UP1 upgrade]
|-
| E681-6 || 1020 || 6Multicast || GECE, Native DMX, TM1804, 1903, WS2801, WS2811, TLS3001, CYT3005, LPD6803(+8bit), 8806, 9813, and others|| 16 Fused (2x8 Electrical, 4x4 Logical) || 3060 || Up to 6 || || [http://www.sandevices.com/E681info.html link] || No Longer Available || [http://sandevices.com/documents/E681_opman.pdf Owner's ] [http://sandevices.com/documents/E681_Assembly_Instructions.pdf Assembly ] || Original E681, with Firmware Upgrade and [http://www.sandevices.com/UPG1.html UP1 upgrade]
|-
| E681-4 || 680 || 4Multicast || GECE, Native DMX, TM1804, 1903, WS2801, WS2811, TLS3001, CYT3005, LPD6803(+8bit), 8806, 9813, and others|| 16 Fused (2x8 Electrical, 4x4 Logical) || 2040 || Up to 4 || || [http://www.sandevices.com/E681info.html link] || No Longer Available || [http://sandevices.com/documents/E681_opman.pdf Owner's ] [http://sandevices.com/documents/E681_Assembly_Instructions.pdf Assembly ] || Original E681, without Firmware Upgrade and without [http://www.sandevices.com/UPG1.html UP1 upgrade]
|-
| E680-12 || 2040 || 6Multicast / 12Unicast || GECE, Native DMX, TM1804, 1903, WS2801, WS2811, TLS3001, CYT3005, LPD6803(+8bit), 8806, 9813, and others|| 16 Fused (2x8 Electrical, 4x4 Logical) || 6120 || Up to 12 || || [http://www.sandevices.com/E680Info.html link] || Partial Kit: $19 (PC Board + EEPROM) needs additional parts to function || [http://sandevices.com/documents/e680_opman.pdf Owner's ] [http://sandevices.com/documents/e680_assemman.pdf Assembly ] ||To be released shortly, requires [http://www.sandevices.com/UPG1.html UP1 upgrade]
|-
| E680-6 || 1020 || 6Multicast || GECE, Native DMX, TM1804, 1903, WS2801, WS2811, TLS3001, CYT3005, LPD6803(+8bit), 8806, 9813, and others|| 16 Fused (2x8 Electrical, 4x4 Logical) || 3060 || Up to 6 || || [http://www.sandevices.com/E680Info.html link] || Partial Kit: $19 (PC Board + EEPROM) needs additional parts to function || [http://sandevices.com/documents/e680_opman.pdf Owner's ] [http://sandevices.com/documents/e680_assemman.pdf Assembly ] || Original E680, with Firmware Upgrade and [http://www.sandevices.com/UPG1.html UP1 upgrade]
|-
| E680-4 || 680 || 4Multicast || GECE, Native DMX, TM1804, 1903, WS2801, WS2811, TLS3001, CYT3005, LPD6803(+8bit), 8806, 9813, and others|| 16 Fused (2x8 Electrical, 4x4 Logical) || 2040 || Up to 4 || || [http://www.sandevices.com/E680Info.html link] || Partial Kit: $19 (PC Board + EEPROM) needs additional parts to function || [http://sandevices.com/documents/e680_opman.pdf Owner's ] [http://sandevices.com/documents/e680_assemman.pdf Assembly ] || Original E680, without Firmware Upgrade and without [http://www.sandevices.com/UPG1.html UP1 upgrade]
|}

===[http://www.j1sys.com/ Joshua 1 Systems (J1SYS)]===
(USA Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?5441-j1sys j1sys])

[http://www.j1sys.com/assets/ecg-px-v2.0a.swf Tutorial Video]

[https://www.youtube.com/watch?v=3zJtKlOtI4Y Setup Video]

[http://auschristmaslighting.com/forums/index.php/topic,2232.0.html Unofficial Users Manual]

Default IP Address: 10.10.10.10

{| class="wikitable"
|-
| Model || Max Pixels || DMX Universes || Pixels Supported || Output Connectors || Max Channels || DMX Universes per Output || Image || Link || Price || Manual || Note
|-
| ECG-P12R || 2040 || 12Unicast || LPD6803, WS2801, WS2811, TM180x, TLS3001 || 12 Fused (2x6 Electrical, 3x4 Logical) || 6120 || 1 || || [http://www.j1sys.com/ecg-p12r/ link] || Assembled Board: $175 || [http://www.j1sys.com/assets/PIXAD8-Guide-v0.1.pdf Owner's ] [http://www.j1sys.com/assets/p12r-notes.pdf Notes ] ||
|-
| ECG-PIXAD8 || 1360 || 8Unicast || LPD6803, WS2801, WS2811, TM180x, TLS3001|| 8 Fused (2x4 Electrical, 2x4 Logical) || 4080 || 1 || || [http://www.j1sys.com/ecg-pixad8/ link] || Assembled Board: $155 || [http://www.j1sys.com/assets/PIXAD8-Guide-v0.1.pdf Owner's ] ||
|-
| ECG-P2 || 1360 || 8Unicast || LPD6803, WS2801, WS2811, TM180x, TLS3001|| 2 Unfused (2x1 Electrical, 2x1 Logical) || 4080 || 4 || || [http://www.j1sys.com/ecg-p2/ link] || Assembled Board: $68, Assembled Board w/case: $77 || [http://www.j1sys.com/assets/PIXAD8-Guide-v0.1.pdf Owner's ] ||
|}

===[http://stellascapes.com Stellascapes] ===
(New Zealand Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?491-mrpackethead mrpackethead])

{| class="wikitable"
|-
| Model || Max Pixels || DMX Universes || Pixels Supported || Output Connectors || Max Channels || DMX Universes per Output || Image || Link || Price || Manual || Note
|-
| E16-II Green || 672 || 6Unicast || Stella-green || 16 Fused (? Electrical, ? Logical) || 2016 || ? || || [http://www.stellascapes.com/index.php?option=com_content&view=article&id=55&Itemid=62 link] || Assembled Board: $1296 || ||16 Character LCD Display for diagnostics and identification information.
|-
| E16-II Commercial || 672 || 6Unicast || Stella-black || 16 Fused (? Electrical, ? Logical) || 2016 || ? || || [http://www.stellascapes.com/index.php?option=com_content&view=article&id=55&Itemid=62 link] || Assembled Board: $1995 || ||With power supply and 16 400mm "tails" with waterproof screw up connectors
|-
| E16-II Pro|| 672 || 6Unicast || Stella-black || 16 Fused (? Electrical, ? Logical) || 2016 || ? || || [http://www.stellascapes.com/index.php?option=com_content&view=article&id=55&Itemid=62 link] || Assembled Board: $?? || ||With power supply and Neutrik XLR, power and ethernet chasis connectors
|-
| E2|| 170 || 1Unicast || Stella-black || 2 ? || 512 || ? || || [http://www.stellascapes.com/index.php?option=com_content&view=article&id=55&Itemid=62 link] || Assembled Board: $?? || ||With power supply,operates on low voltage DC (12-48V)
|}

=='''DMX512 to SPI'''==
These interfaces accept a DMX input and typically drive one or more pixel strings.

===[http://www.HolidayCoro.com HolidayCoro] ===
(USA Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?3828-dmoore David Moore (dmoore)])

{| class="wikitable" style="text-align: center;"
|-
| Model || Max Pixels || DMX Channels || Pixels Supported || Output Connectors || Image || Link || Price || Note
|-
| EasyPix V2 || 170 || 512 ||WS2811,WS2812,WS801,WS2803 TM1804,TM1803,TM1812,SM16715 TLS3001,TLS3002,CY3005 LPD6803|| 1 Fused Output Screw Terminals || [[Image:HolidayCoro-614.jpg|150px|link=http://www.holidaycoro.com/product-p/614.htm]] || [http://www.holidaycoro.com/Product-p/614.htm Product Link] ||$39.99 || Null pixels, Reverse order,Push button setting with back-lit LCD screen, built-in sequences, replaceable output chip
|}

===[http://www.j1sys.com/ Joshua 1 Systems (J1SYS)]===
(USA Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?5441-j1sys j1sys])

{| class="wikitable"
|-
| Model || Max Pixels || DMX Universes || Pixels Supported || Output Connectors || Max Channels || DMX Universes per Output || Image || Link || Price || Manual || Note
|-
| DCG-P2 || 170/680* || 1DMX/*4HyperDMX|| LPD6803, WS2801, WS2811, TM180x, TLS3001 || 2 Unfused (1x2 Electrical, 1x2 Logical) || 512DMX/*2048HyperDMX || 1 || || [http://www.j1sys.com link] || Assembled Board: $53 || ||2 Pixel Outputs share 1 DMX or 4 HyperDmx input channels
|-
| uDCG-P2 || 170/680* || 1DMX/*4HyperDMX|| LPD6803, WS2801, WS2811, TM180x, TLS3001 || 2 Unfused (1x2 Electrical, 1x2 Logical) || 512DMX/*2048HyperDMX || 1 || || [http://www.j1sys.com link] || Assembled Board: $42, Assembled Board w/Case: $48 || ||2 Pixel Outputs share 1 DMX or 4 HyperDmx input channels
|}

===[http://www.aliexpress.com/store/701799 Ray Wu] ===
(China Based)

*[http://www.aliexpress.com/store/product/Mini-protocol-Decoder-DMX-to-WS2801-512-dmx-address-decoded/701799_440556828.html Mini protocol Decoder;DMX to WS2801,512 dmx address decoded] [http://doityourselfchristmas.com/wiki/images/f/f5/Onumen_Manual.pdf Manual]
*[http://www.aliexpress.com/store/product/DD-100-series-mini-DMX-protocol-decoder-support-WS2801-protocol-control-signal/701799_340705630.html DD-100 series mini DMX protocol decoder;support WS2801 protocol control signal] [http://doityourselfchristmas.com/wiki/images/f/f5/Onumen_Manual.pdf Manual]
*[http://www.aliexpress.com/store/product/LT-DMX-1809-WS2811-DMX-Decoder-support-WS2811-TM1804-TM1809-TM1812-driving-IC-DC5V-24V-input/701799_583679340.html LT-DMX-1809(WS2811) DMX Decoder;support WS2811,TM1804,TM1809,TM1812 driving IC;DC5V-24V input] [http://doityourselfchristmas.com/wiki/images/a/ad/LT-1809_DMX512_DECODER.pdf Manual]
*[http://www.aliexpress.com/store/product/LT-DMX-2801-DMX-SPI-Decoder-support-WS2801-WS2803-drving-IC/701799_509914025.html LT-DMX-2801 DMX-SPI Decoder;support WS2801,WS2803 drving IC] [http://doityourselfchristmas.com/wiki/images/6/67/LT-2801_DMX512_DECODER.pdf Manual]
*[http://www.aliexpress.com/store/product/LT-DMX-3001-DMX-SPI-Decoder-support-TLS3001-TLS3002-driving-IC/701799_509913931.html LT-DMX-3001 DMX-SPI Decoder;support TLS3001, TLS3002 driving IC] [http://doityourselfchristmas.com/wiki/images/f/f0/LT-3001_DMX512_DECODER.pdf Manual]
*[http://www.aliexpress.com/store/product/LT-6803-DMX-Decoder-DC5-24V-input-LPD6803-specific-protocol-output-signal-Max256-steps/701799_314083682.html LT-6803 DMX Decoder;DC5-24V input;LPD6803 specific protocol output signal;Max256 steps] [http://doityourselfchristmas.com/wiki/images/3/3d/LT-6803_DMX512_DECODER.pdf Manual]
*[http://www.aliexpress.com/store/product/LT-DMX-9813-DMX-SPI-Decoder-support-P9813-drving-IC/701799_509914126.html LT-DMX-9813 DMX-SPI Decoder;support P9813 drving IC] [[http://doityourselfchristmas.com/wiki/images/3/3d/LT-6803_DMX512_DECODER.pdf Manual]
*[http://www.aliexpress.com/store/product/DD-1000-series-DMX-protocol-decoder-support-WS2801-IC-can-decodering-512-address/701799_340702410.html DD-1000 series DMX protocol decoder;support WS2801 IC;can decodering 512 address] [http://doityourselfchristmas.com/wiki/images/f/f5/Onumen_Manual.pdf Manual]
*[http://www.aliexpress.com/store/product/DD-1000-series-DMX-protocol-decoder-support-LPD6803IC-signal-can-decodering-512-address/701799_340702107.html DD-1000 series DMX protocol decoder;support LPD6803IC signal;can decodering 512 address] [http://doityourselfchristmas.com/wiki/images/f/f5/Onumen_Manual.pdf Manual]

===[http://diybllc.com/ DIYB] ===
(USA based) Run by DIYC user [http://doityourselfchristmas.com/forums/member.php?8235-charleskerr charleskerr]
*[http://diybllc.com/LED-Pixel-String-Controller-5-volt-DIYB-LCPC-01.htm DMX to SPI Pixel Controller] (website no longer online)

===[http://www.electron-design.ru/ Electron Design] ===
(Israel based)
*[http://www.ebay.com/itm/321131195346 Combination Dumb RGB and DMX to SPI Pixel Decoder / Controller]

===[https://www.audiovisualdevices.com.au/ AVD]===
(Australia Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?4449-David_AVD David_AVD])
* [https://www.audiovisualdevices.com.au/viewprod.php?catid=&productid=APC718 Audio Visual Devices APC718] Single SPI (2801 / 6803) output
[http://auschristmaslighting.com/wiki/APC718 ACL Wiki ]

[http://auschristmaslighting.com/forums/index.php/topic,1243.0.html ACL Thread]

===[http://auschristmaslighting.com/ ACL]===
* [http://forums.auschristmaslighting.com/index.php/board,34.0.html TP3244 Pixel Driver] 4 SPI (2801 / 6803) outputs

The Tiger Protocol Bridge (TigerPB) TP3212 is a small controller for use with RGB LED lights and LED strips that utilise driver chips like the 6803/2801/3005. These are the currently targeted protocols and it is possible that other 2-wire and single wire protocols could be supported with firmware upgrades. This will provide future proofing of your controller.

The initial release will accept a standard DMX512A data stream and provide control for 170 RGB Pixels (510ch). There will be dual buffered outputs that will allow you to split the 170 pixels into say 100/70 and run them in different directions and yet control them as a single 170 pixel string.
Each dual buffered output will also allow for the parallel connection of the same number of pixels allowing for two strings to be used with the same patterns. If these are run in opposite directions they would provide for mirrored effects.
Each of the Dual outputs will be able to drive different protocols if required.

If ran with ECG product line from http://www.j1sys.com you can use hyper-DMX and this controller can be expanded to running 4 Universe's off each controller.

More info to Follow and at this point '''this controller is no longer sold'''. It has been talked about coming back out. As the information comes in it will be updated. If you can get one used, they are still very nice units and work well.

More info at http://auschristmaslighting.com/forums/index.php/board,34.0.html

===Onumen===
* [http://auschristmaslighting.com/wiki/Controllers#Onumen Onumen Controllers] (note that the start address of the DPP controllers cannot be fixed)

===[http://shop.martinxmas.com/ RPM]===
(USA Based run by DIYC member [http://doityourselfchristmas.com/forums/member.php?1269-RPM RPM])
* [http://doityourselfchristmas.com/forums/showthread.php?15286-DMX-to-WS2801-Pixel-Bridge RPM Pixel Bridge]

===[http://stellascapes.com Stellascapes] ===
(New Zealand Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?491-mrpackethead mrpackethead])
*T3: DMX512 - SPI Bridge
The T3 controller provides a bridge between DMX512 and 4 strings of RGB pixels.

More details at http://www.stellascapes.com/index.php?option=com_content&view=article&id=55&Itemid=62

=='''SD Memory Card to SPI''' ==
===[http://www.aliexpress.com/store/701799 Ray Wu] ===
(China Based)

*[http://www.aliexpress.com/store/product/SD-LED-pixel-light-controller-support2-3-4wire/701799_404060519.html SD LED pixel light controller;support2,3,4wire]
*[http://www.aliexpress.com/store/product/led-controller-for-WS2801-IC-dream-color-led-flexible-strip/701799_331817904.html led controller for WS2801 IC dream color led flexible strip]
*[http://www.aliexpress.com/store/product/SD-card-DMX-compatible-intelligence-controller-for-pixel-RGB-module-support-CYT3005-IC-512-output-gray/701799_320682984.html SD card-DMX compatible-intelligence controller for pixel RGB module,support CYT3005 IC.512 output gray scale;Max2048 pixels]
*[http://www.aliexpress.com/store/product/T-100K-B-SD-card-led-pixel-controller-AC85-265V-input/701799_533617766.html T-100K-B SD card led pixel controller;AC85-265V input]
*[http://www.aliexpress.com/store/product/T-200K-led-pixel-controller-can-be-controlled-via-PC-suppor-many-kinds-of-IC/701799_497637885.html T-200K online led pixel controller,can be controlled via PC;suppor many kinds of IC;8ports*512pixels=4096pixels]
*[http://www.aliexpress.com/store/product/T-300K-SD-card-led-pixel-controller-AC85-265V-input-can-control-more-than-6000pixels-via/701799_570149882.html T-300K;SD card led pixel controller;AC85-265V input;can control more than 6000pixels via PC,8 ports output]
*[http://www.aliexpress.com/store/product/T-1000A-LED-sd-card-pixel-controller-DC5-24V-input/701799_683082725.html T-1000A,LED sd card pixel controller,DC5-24V input]
*[http://www.aliexpress.com/store/product/T-1000B-led-pixel-controller-support-WS2801-LPD6803-WS2811-TM1804-TM1809-LPD8806-Etc-max-2048pixels-controlled/701799_715270878.html T-1000B,led pixel controller,support WS2801,LPD6803,WS2811,TM1804,TM1809,LPD8806.Etc;max 2048pixels controlled]
*[http://www.aliexpress.com/store/product/T-1000S-SD-card-led-pixel-controller-2012-new-version/701799_533601713.html T-1000S SD card led pixel controller,2012 new version]
*[http://www.aliexpress.com/store/product/T-1000Stand-SD-card-led-pixel-controller-2012-new-version-AC110V-220V-input/701799_533604220.html T-1000Stand SD card led pixel controller,2012 new version;AC110V/220V input]
*[http://www.aliexpress.com/store/product/T-4000-LED-SD-card-led-pixel-controller-can-max-control-4096-pixels/701799_533608089.html T-4000 LED SD card led pixel controller;can max control 4096 pixels]
*[http://www.aliexpress.com/store/product/T-8000C-SD-card-led-pixel-controller-AC85-265V-input/701799_533612960.html T-8000C SD card led pixel controller;AC85-265V input]

=='''Light-O-Rama (LOR) to SPI''' ==

===[http://www.http://www.lightorama.com Light-O-Rama (LOR)]===
(USA Based)
*[http://store.lightorama.com/cc100pisetwi.html Cosmic Color Pixels]
*[http://store.lightorama.com/cc100busetwi.html Cosmic Color Bulbs]
*[http://store.lightorama.com/cocori.html Cosmic Color Strip]

=PIXEL Extenders=
===[http://www.j1sys.com/ Joshua 1 Systems (J1SYS)]===
(USA Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?5441-j1sys j1sys])

*ECG-PPX
ECG-PPX is a combination of small adapter boards that can be used in conjunction with our pixel oriented products (PIXAD8, P12R, etc.) to extend the pixel signals over much longer distances. They should also work with most other brands of pixel drivers. The ECG-PPX system also will distribute a modest power envelope over the same cable for optionally powering the pixels without the need for local power supplies at the pixel strings.
More details at http://www.j1sys.com/ecg-ppx/
*ECG-PPD-A – Powered Pixel Driver - 7VDC – 12VDC input range
*ECG-PPD-B – Powered Pixel Driver - 7VDC – 40VDC input range
*ECG-PPD-C – 4 Channel Powered Pixel Driver - 7VDC – 40VDC input range on Channel 1
*ECG-PPR-A – Multi-Mode Powered Pixel Receiver
*ECG-PPI-A – Powered Pixel Injector - 7VDC-40VDC Input, 5VDC 1.5A output

=E1.31 Bridges and DMX Dongles=
=='''E1.31 (Ethernet) to DMX or Renard Output'''==
===[http://www.diyledexpress.com DIYLEDEXPRESS]===
(USA Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?2860-tjetzer tjetzer])

*[http://www.diyledexpress.com/index.php?main_page=product_info&cPath=22&products_id=157 6 Port E1.31 Bridge]

===[http://www.j1sys.com/ Joshua 1 Systems (J1SYS)]===
(USA Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?5441-j1sys j1sys])

*ECG-D8 (Under development)
*[http://www.j1sys.com/ecg-dr4/ ECG-DR4]
*[http://www.j1sys.com/ecg-d4/ ECG-D4]
*[http://www.j1sys.com/ecg-d2/ ECG-D2]

===[http://shop.martinxmas.com/ RPM]===
(USA Based run by DIYC member [http://doityourselfchristmas.com/forums/member.php?1269-RPM RPM])

*[http://shop.martinxmas.com/product.php?id_product=43 E1.31 to DMX Bridge]

[http://doityourselfchristmas.com/forums/showthread.php?15873-E1-31-(sACN)-to-DMX-Bridge Discussion Thread]

=='''USB to DMX512 Output'''==
USB DMX dongles are commonly used in conjunction with PC software to output a single universe (512 channels) of DMX.

* [https://www.audiovisualdevices.com.au/viewprod.php?catid=&productid=USB485RJ-ISO Audio Visual Devices] or http://auschristmaslighting.com/wiki/index.php/USB485RJ-ISO
* [http://www.enttec.com/index.php?main_menu=Products&pn=70303&show=description Enttec Open DMX USB]
* [http://www.enttec.com/index.php?main_menu=Products&prod=70304&show=description Enttec DMX USB Pro]
* [http://shop.martinxmas.com/product.php?id_product=10 RPM DIY USB to DMX Adaptor]
* [http://www.holidaycoro.com/Enttec-Pro-Compatible-DMX-Dongle-p/53.htm HolidayCoro ActiDongle - Active DMX Dongle (Enttec Pro Compatible)]
*[http://diylightanimation.com/wiki/index.php?title=Equipment#DMX_Devices RJ's LYNX DMX DONGLE]

FTDI drivers for dongles:
* [http://www.ftdichip.com/Drivers/VCP.htm FTDI VCP Drivers]
* [http://www.ftdichip.com/Documents/InstallGuides.htm Install Guides for FTDI Drivers]
* [http://doityourselfchristmas.com/forums/showthread.php?17739-FTDI-USB-gt-Serial Updating a FTDI dongle's EEPROM]
* [[USB2DMX|USB2DMX (which also goes by the name Yet Another DMX Adapter, or YADA)]]

=Dumb RGB DC Controllers Feature Comparisons=
{| class="wikitable"
|+ DC Controller Comparison Table
! Manufacturer
! Model
! Pre-built
! DC Voltage
! Channels
! Channel Current
! Total Current
! Protocol(s)
! Total Price
! Per Ch Price
|-
| [http://www.lightorama.com/ Light-O-Rama]
| [http://store.lightorama.com/cmdedcca.html CMB16D]
| Yes
| 5V - 60V
| 16
| 4A
| 20A per 8 Ch
| LOR, DMX
| $119.95
| $7.49
|-
| [http://www.lightorama.com/ Light-O-Rama]
| [http://store.lightorama.com/cmdedcca2.html CMB16D-QC]
| Yes
| 5V - 60V
| 16
| 4A
| 20A per 8 Ch
| LOR, DMX
| $99.95
| $6.24
|-
| [http://www.tigerdmx.com TigerDMX]
| [[TigerDMX48]]
| Yes
| 9V - 55V
| 48
| 2.5A
| 30A per 24 Ch
| DMX
| $145.00
| $3.02
|-
| [http://www.tigerdmx.com TigerDMX]
| [http://www.tigerdmx.com/tigerdmx120lc.php TigerDMX120LC]
| Yes
| 12V - 36V
| 120
| 100mA
|
| DMX
| $125.00
| $1.04
|-
| [http://www.audiovisualdevices.com.au AVD]
| [[DC48]]
| Yes
| 12V - 36V
| 48
| 2A
| 20A per 24 Ch
| DMX
| $199.00
| $4.15
|-
| [http://www.audiovisualdevices.com.au AVD]
| [[DC24]]
| Yes
| 12V - 36V
| 24
| 2A
| 15A per 12 Ch
| DMX
| $129.00
| $5.38
|-
| [http://www.cngdjs.com Audiolight Intl]
| HD-714 [http://www.holidaycoro.com/product-p/37.htm US] [http://www.aliexpress.com/fm-store/701799/209915969-378113147/Easy-DMX-LED-controller-dmx-decoder-driver.html China]
| Yes
| 12V - 24V
| 3
| 2A
| 6A
| DMX
| $8.95
| $2.98
|-
| [http://www.cngdjs.com Audiolight Intl]
| HD-712 [http://www.holidaycoro.com/product-p/24.htm US] [http://www.aliexpress.com/fm-store/701799/209915969-378111925/Easy-DMX-LED-controller-dmx-decoder-driver.html China]
| Yes
| 12V - 24V
| 27
| 1A
| 15A
| DMX
| $44.21
| $1.64
|-
| [http://www.leynew.com Leynew]
| LN-DMXMODEL-3CH-LV12 [http://www.holidaycoro.com/product-p/26.htm US] [http://www.aliexpress.com/fm-store/701799/209915969-307297826/DMX-512-Module-decoder.html China]
| Yes
| 12V
| 3
| 2A
| 6A
| DMX
| $7.49
| $2.49
|-
| [http://http://www.euchips.com/en/ EUChips]
| [http://www.aliexpress.com/fm-store/701799/209915969-410843238/DMX512-Decoder-DC12-24V-input-max-3A-each-channel-output.html PX24506]
| Yes
| 12V - 24V
| 3
| 3A
| 9A
| DMX
| $22.32
| $7.44
|-
| [http://www.xmasinmelb.com/zencart/ wjohn]
| [[DMX3]]
| No
| 9-35vdc
| 3
| 2A per Chn
| up to 6A
| DMX
| $9.00
| $3.00
|-
| [http://www.xmasinmelb.com/zencart/ wjohn]
| [[DMX16DCSSR]]
| No
| 12-24vdc
| 16
| 2A per Chn
| up to 10A
| DMX
| $48.00
| $3.00
|-
| [http://www.xmasinmelb.com/zencart/ wjohn]
| [[REN64]]
| No
| 9-35vdc
| 64
| 2A per Chn
| up to 7A per SSR
| RS232/485, DMX
| $67.50
| $1.05
|-
| [http://www.christmasinshirley.com/wiki/index.php?title=Renard_Main_Page Renard]
| [http://www.doityourselfchristmas.com/wiki/index.php?title=Ren48LSDv3c Ren48LSD]
| No
| 5,9-24vdc
| 48
| 400mA
| 9.6A x 2
| RS232/485, DMX
| $44.66
| $0.93
|-
| [http://www.diyledexpress.com/index.php?main_page=index&cPath=35_57 DIYLEDExpress]
| [http://www.doityourselfchristmas.com/wiki/index.php?title=Ren24DC Ren24DC]
| Built or Kit
| 5,7-24vdc
| 24
| 4A
| 30A x 2
| RS232/485, DMX
| $72.10
| $3
|}

[http://www.aliexpress.com/store/product/DM-103-3-channel-RGB-dmx-constant-voltage-decoder-DC12-24V-input-max-2A-3channel-output/701799_868042910.html DM103 Ray Wu DMX to 3 Channel]

=Related Links=
[[Different Styles of Pixels]] 
[[Pixel Wiring Colors]] 
[[Dumb RGB or Intelligent Pixels??]] 
[[Things You Will Need To Get Started With Pixels]] 
[[Power Supplies]] 
[[Pixel Connectors]] 
[[Choosing a Pixel Voltage: 5V vs 12V]] 
[[Power Injection]] 
[[Waterproofing Pixels]] 
[[Null Pixels]] 
[[E1.31_(Streaming-ACN)_Protocol|E1.31 Network Setup and Configuration]]

[[Category:RGB]]
[[Category:Pixel]]

Controllers

2015-02-03T02:00:25Z

Macrosill:

=Intro=
There are many different types of controllers used for RGB lighting effects. The most common fall into two different categories:
*Pixel Controllers
*Dumb RGB Controllers. 

The different controllers also can be broken into categories based on the type of data communications protocols used to speak to them from the sequencing computer. The main categories of communications protocols are:
* [[Renard]] (using either RS232-serial or RS485)
* [[E1.31_(Streaming-ACN)_Protocol|E1.31]] (DMX over Ethernet)
* [[DMX]] A traditional stage lighting protocol
* Programs stored on SD memory cards
* Lightorama LOR compatable gear

When choosing a Pixel controller it is important that you confirm that your selection is compatible with you system design. Critical properties to consider include are:
* Communications Protocol (E1.31, Renard, DMX, LOR, Etc.)
* [[Choosing_a_Pixel_Voltage:_5V_vs_12V|Pixel Voltage]] (5VDC vs 12VDC)
* [[Different_Styles_of_Pixels|Pixel Type]] (WS2801, WS2811, GECE, LOR, Etc.)
* Number of Pixels to be Controlled
* Number of Connectors and Number of Strings that can be Physically Connected
* Advanced Features
** Grouping (ability to treat multiple Pixels as one)
** RGB Ordering (ability to correct the physical RGB order to match the software sequence order)
** ZigZag (Ability to treat physical strings as multiple logical strings)
** Reverse order (ability to reorder the channels on a string so the most distant one is the first channel)
** Etc.

Generally you also need to add an [[Enclosures|Enclosure]] to the Pixel Controller to protect it from the weather. You will also need a [[Power Supplies|Power Supply]] to power the Pixel Controller and Pixels. There are several ways to connect the [[Power_Injection|Power wiring]] and there are also several types of [[Pixel Connectors]] that can be used to simplify the wiring.

=Disclaimers=
The standard disclaimers pertaining to the information contained on this wiki page are listed [[Disclaimers | here.]] 
'''THIS PAGE IS UNDER CONSTRUCTION AND IS NOT COMPLETE!!''' 

These are selected Pixel Controllers and other devices from the various vendors with a mix of properties. Visit their sites for the latest information and to see their entire product catalog.

'''PLEASE CONFIRM ALL DETAILS WITH VENDOR BEFORE ORDERING!! ALL OF THIS DATA IS SUBJECT TO CONSTANT CHANGE AND MAY BE WRONG!!!'''

Pricing is in US $. Pricing is as of 1-29-13.

'''PRICING DOES NOT INCLUDE SHIPPING, TAXES OR IMPORT DUTIES!'''

Shipping from overseas can be expensive, check with your vendor.

=PIXEL CONTROLLERS=
=='''Renard Protocol (RS232 or RS485)to SPI (Pixel Communication)'''==
'''[[Renard_PX1_Pixel_Controller|Renard PX1 Pixel Controller]]'''

The Renard PX1 was designed by [http://doityourselfchristmas.com/forums/member.php?9-P-Short Phil Short] as an inexpensive Pixel controller designed to work with standard Renard systems. It can be daisy chained with other Renard controllers. The PX1 provides a low cost solution that allows a user to add pixels to an existing display setup using just a simple Renard setup.

=='''E1.31 (Ethernet) to SPI (Pixel Communications)'''==
These interfaces accept an [[E1.31_(Streaming-ACN)_Protocol|E1.31 (Ethernet)]] input and typically drive one or more pixel strings.

===[http://www.HolidayCoro.com HolidayCoro] ===
(USA Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?3828-dmoore David Moore (dmoore)])

Default IP Address: 192.168.0.50 or DHCP if available - can be discovered on network using Assistant Utility
{| class="wikitable" style="text-align: center;"
|-
| Model || Max Pixels || DMX Universes || Pixels Supported || Output Connectors || String Outputs || Image || Link || Price || Manual/Videos || Note
|-
| AlphaPix 4 || 2,720 || 16 UniCast 16 MultiCast||WS2811,WS2812,WS801,WS2803 TM1804,TM1803,TM1812,SM16715 TLS3001,TLS3002,CY3005 LPD6803,D705,LPD1101|| 4 Fused Outputs Screw Terminals || 4 Outputs 680 Pixels Per Output || [[Image:722.jpg|150px|link=http://www.holidaycoro.com/product-p/722.htm]] || [http://www.holidaycoro.com/Product-p/722.htm Product Link] ||Assembled $99.99 ||Coming Soon|| Includes one dedicated RS-485/DMX output, 28A per Controller/7.5A per Output, LCD Interface
|-
| AlphaPix 16 || 5,440 || 32 UniCast 32 MultiCast||WS2811,WS2812,WS801,WS2803 TM1804,TM1803,TM1812,SM16715 TLS3001,TLS3002,CY3005 LPD6803,D705,LPD1101|| 16 Fused Outputs Screw Terminals || 16 Outputs 340 Pixels Per Output || [[Image:AlphaPix16.jpg|150px|link=http://www.holidaycoro.com/product-p/721.htm]] || [http://www.holidaycoro.com/Product-p/721.htm Product Link] ||Assembled $174.99 ||Coming Soon || Includes three dedicated RS-485/DMX outputs (does not use a pixel output), 24A per Bank, 2 Banks per Controller (48A Total)/3A per Output, LCD Interface
|}

===[http://www.advateklights.com/ Advatek Lighting Pty Ltd]===

{| class="wikitable" style="text-align: center;"
| PixLite 4 || 2,720 || 16 UniCast 16 MultiCast||WS2811,WS2812,WS801,WS2803 TM1804,TM1803,TM1812,SM16715 TLS3001,TLS3002,CY3005 LPD6803,D705,LPD1101 USC6909,UCS6912,SM16716,MBI6020|| 4 Fused Outputs Screw Terminals || 4 Outputs 680 Pixels Per Output || [[Image:HolidayCoro-622.jpg|150px|link=http://www.advateklights.com/shop/mantis-pixel-mapping/38-pixlite-4-controller.html]] || [http://www.advateklights.com/shop/mantis-pixel-mapping/38-pixlite-4-controller.html Product Link] ||Assembled $129.99 ||[https://www.youtube.com/watch?v=Ej1ReP8sVB8 General Setup Video] [https://www.youtube.com/watch?v=Ej1ReP8sVB8 LOR S3 Setup Video] [http://www.advateklights.com/resources/download-info/pixlite-16-user-manual Manual] || Includes one dedicated RS-485/DMX output, 28A per Controller/7A per Output, Gamma Correction, Temp & Power Monitor
|-
| PixLite 16 || 5,440 || 32 UniCast 32 MultiCast||WS2811,WS2812,WS801,WS2803 TM1804,TM1803,TM1812,SM16715 TLS3001,TLS3002,CY3005 LPD6803,D705,LPD1101 USC6909,UCS6912,SM16716,MBI6020|| 16 Fused Outputs Screw Terminals || 16 Outputs 340 Pixels Per Output || [[Image:621.jpg|150px|link=http://www.advateklights.com/shop/mantis-pixel-mapping/16-pixlite-16-controller.html]] || [http://www.advateklights.com/shop/mantis-pixel-mapping/16-pixlite-16-controller.html Product Link] ||Assembled $219.99 ||[https://www.youtube.com/watch?v=Ej1ReP8sVB8 General Setup Video] [https://www.youtube.com/watch?v=Ej1ReP8sVB8 LOR S3 Setup Video] [http://www.advateklights.com/resources/download-info/pixlite-16-user-manual Manual] || Includes four dedicated RS-485/DMX outputs (does not use a pixel output), 30A per Bank, 2 Banks per Controller (60A Total)/4A per Output, Gamma Correction, Temp & Power Monitor
|}

===[http://www.sandevices.com SanDevices]===
(USA Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?4668-jstjohnz jstjohnz])

[http://sandevices.com/documents/E68x_Controller_Pixel_Config.pdf E68x Configuration Guide]

[http://www.sandevices.com/downloads.html Firmware Updates]

[[E68X-to-DMX#Converter_Configuration]]

Default IP Address: 192.168.1.206

{| class="wikitable"
|-
| Model || Max Pixels || DMX Universes || Pixels Supported || Output Connectors || Max Channels || DMX Universes per Output || Image || Link || Price || Manual || Note
|-
| E6804-4 || 2040 || 7Multicast / 12Unicast || GECE, Native DMX, TM1804, 1903, WS2801, WS2811, TLS3001, CYT3005, LPD6803(+8bit), 8806, 9813, and others|| 4 Fused (1x4 Electrical, 4x1 Logical) || 6120 || Up to 12 || || [http://sandevices.com/E6804Info.html link] || Assembled/Tested: $99, Full Kit: Price $69 [http://doityourselfchristmas.com/forums/showthread.php?26225-E6804-4-port-pixel-controller Presale]|| [http://sandevices.com/documents/SanDevices_E6804_Pixel_Controller_Operating_Manual.pdf Owner's] [http://sandevices.com/documents/SanDevices_E6804_Assembly_Manual.pdf Assembly] || Size is 2.5" x 4", mounting holes on 2"x3" centers, compatible with CG series enclosures. [http://doityourselfchristmas.com/forums/showthread.php?25504-New-Pixel-Controller&p=258848#post258848 Announcement ]
|-
| PS-1 || 1020 || 6Multicast || GECE, Native DMX, TM1804, 1903, WS2801, WS2811, TLS3001, CYT3005, LPD6803(+8bit), 8806, 9813, and others|| 16 Fused (2x8 Electrical, 4x4 Logical) || 3060 || Up to 6 || || [http://sandevices.com/PixelSystem1.html link] || Turnkey System: $399 || [http://sandevices.com/documents/PS1_Users_Guide.pdf Owner's ] || Assembled E682 with power supply in an Enclosure
|-
| E682-12 || 2040 || 6Multicast / 12Unicast || GECE, Native DMX, TM1804, 1903, WS2801, WS2811, TLS3001, CYT3005, LPD6803(+8bit), 8806, 9813, and others|| 16 Fused (2x8 Electrical, 4x4 Logical) || 6120 || Up to 12 || || [http://www.sandevices.com/E681info.html link] || Assembled/Tested: $180, Full Kit: Price $109 || [http://sandevices.com/documents/E682_Operating_Manual.pdf Owner's ] [http://sandevices.com/documents/E682_Assembly_Instructions.pdf Assembly ] ||To be released shortly
|-
| E682-6 || 1020 || 6Multicast || GECE, Native DMX, TM1804, 1903, WS2801, WS2811, TLS3001, CYT3005, LPD6803(+8bit), 8806, 9813, and others|| 16 Fused (2x8 Electrical, 4x4 Logical) || 3060 || Up to 6 || || [http://www.sandevices.com/E681info.html link] || Assembled/Tested: $180, Full Kit: Price $109 || [http://sandevices.com/documents/E682_Operating_Manual.pdf Owner's ] [http://sandevices.com/documents/E682_Assembly_Instructions.pdf Assembly ] || Original E682, Before Firmware Upgrade
|-
| E681-12 || 2040 || 6Multicast / 12Unicast || GECE, Native DMX, TM1804, 1903, WS2801, WS2811, TLS3001, CYT3005, LPD6803(+8bit), 8806, 9813, and others|| 16 Fused (2x8 Electrical, 4x4 Logical) || 6120 || Up to 12 || || [http://www.sandevices.com/E681info.html link] || No Longer Available || [http://sandevices.com/documents/E681_opman.pdf Owner's ] [http://sandevices.com/documents/E681_Assembly_Instructions.pdf Assembly ] || Firmware To be released shortly, requires [http://www.sandevices.com/UPG1.html UP1 upgrade]
|-
| E681-6 || 1020 || 6Multicast || GECE, Native DMX, TM1804, 1903, WS2801, WS2811, TLS3001, CYT3005, LPD6803(+8bit), 8806, 9813, and others|| 16 Fused (2x8 Electrical, 4x4 Logical) || 3060 || Up to 6 || || [http://www.sandevices.com/E681info.html link] || No Longer Available || [http://sandevices.com/documents/E681_opman.pdf Owner's ] [http://sandevices.com/documents/E681_Assembly_Instructions.pdf Assembly ] || Original E681, with Firmware Upgrade and [http://www.sandevices.com/UPG1.html UP1 upgrade]
|-
| E681-4 || 680 || 4Multicast || GECE, Native DMX, TM1804, 1903, WS2801, WS2811, TLS3001, CYT3005, LPD6803(+8bit), 8806, 9813, and others|| 16 Fused (2x8 Electrical, 4x4 Logical) || 2040 || Up to 4 || || [http://www.sandevices.com/E681info.html link] || No Longer Available || [http://sandevices.com/documents/E681_opman.pdf Owner's ] [http://sandevices.com/documents/E681_Assembly_Instructions.pdf Assembly ] || Original E681, without Firmware Upgrade and without [http://www.sandevices.com/UPG1.html UP1 upgrade]
|-
| E680-12 || 2040 || 6Multicast / 12Unicast || GECE, Native DMX, TM1804, 1903, WS2801, WS2811, TLS3001, CYT3005, LPD6803(+8bit), 8806, 9813, and others|| 16 Fused (2x8 Electrical, 4x4 Logical) || 6120 || Up to 12 || || [http://www.sandevices.com/E680Info.html link] || Partial Kit: $19 (PC Board + EEPROM) needs additional parts to function || [http://sandevices.com/documents/e680_opman.pdf Owner's ] [http://sandevices.com/documents/e680_assemman.pdf Assembly ] ||To be released shortly, requires [http://www.sandevices.com/UPG1.html UP1 upgrade]
|-
| E680-6 || 1020 || 6Multicast || GECE, Native DMX, TM1804, 1903, WS2801, WS2811, TLS3001, CYT3005, LPD6803(+8bit), 8806, 9813, and others|| 16 Fused (2x8 Electrical, 4x4 Logical) || 3060 || Up to 6 || || [http://www.sandevices.com/E680Info.html link] || Partial Kit: $19 (PC Board + EEPROM) needs additional parts to function || [http://sandevices.com/documents/e680_opman.pdf Owner's ] [http://sandevices.com/documents/e680_assemman.pdf Assembly ] || Original E680, with Firmware Upgrade and [http://www.sandevices.com/UPG1.html UP1 upgrade]
|-
| E680-4 || 680 || 4Multicast || GECE, Native DMX, TM1804, 1903, WS2801, WS2811, TLS3001, CYT3005, LPD6803(+8bit), 8806, 9813, and others|| 16 Fused (2x8 Electrical, 4x4 Logical) || 2040 || Up to 4 || || [http://www.sandevices.com/E680Info.html link] || Partial Kit: $19 (PC Board + EEPROM) needs additional parts to function || [http://sandevices.com/documents/e680_opman.pdf Owner's ] [http://sandevices.com/documents/e680_assemman.pdf Assembly ] || Original E680, without Firmware Upgrade and without [http://www.sandevices.com/UPG1.html UP1 upgrade]
|}

===[http://www.j1sys.com/ Joshua 1 Systems (J1SYS)]===
(USA Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?5441-j1sys j1sys])

[http://www.j1sys.com/assets/ecg-px-v2.0a.swf Tutorial Video]

[https://www.youtube.com/watch?v=3zJtKlOtI4Y Setup Video]

[http://auschristmaslighting.com/forums/index.php/topic,2232.0.html Unofficial Users Manual]

Default IP Address: 10.10.10.10

{| class="wikitable"
|-
| Model || Max Pixels || DMX Universes || Pixels Supported || Output Connectors || Max Channels || DMX Universes per Output || Image || Link || Price || Manual || Note
|-
| ECG-P12R || 2040 || 12Unicast || LPD6803, WS2801, WS2811, TM180x, TLS3001 || 12 Fused (2x6 Electrical, 3x4 Logical) || 6120 || 1 || || [http://www.j1sys.com/ecg-p12r/ link] || Assembled Board: $175 || [http://www.j1sys.com/assets/PIXAD8-Guide-v0.1.pdf Owner's ] [http://www.j1sys.com/assets/p12r-notes.pdf Notes ] ||
|-
| ECG-PIXAD8 || 1360 || 8Unicast || LPD6803, WS2801, WS2811, TM180x, TLS3001|| 8 Fused (2x4 Electrical, 2x4 Logical) || 4080 || 1 || || [http://www.j1sys.com/ecg-pixad8/ link] || Assembled Board: $155 || [http://www.j1sys.com/assets/PIXAD8-Guide-v0.1.pdf Owner's ] ||
|-
| ECG-P2 || 1360 || 8Unicast || LPD6803, WS2801, WS2811, TM180x, TLS3001|| 2 Unfused (2x1 Electrical, 2x1 Logical) || 4080 || 4 || || [http://www.j1sys.com/ecg-p2/ link] || Assembled Board: $68, Assembled Board w/case: $77 || [http://www.j1sys.com/assets/PIXAD8-Guide-v0.1.pdf Owner's ] ||
|}

===[http://stellascapes.com Stellascapes] ===
(New Zealand Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?491-mrpackethead mrpackethead])

{| class="wikitable"
|-
| Model || Max Pixels || DMX Universes || Pixels Supported || Output Connectors || Max Channels || DMX Universes per Output || Image || Link || Price || Manual || Note
|-
| E16-II Green || 672 || 6Unicast || Stella-green || 16 Fused (? Electrical, ? Logical) || 2016 || ? || || [http://www.stellascapes.com/index.php?option=com_content&view=article&id=55&Itemid=62 link] || Assembled Board: $1296 || ||16 Character LCD Display for diagnostics and identification information.
|-
| E16-II Commercial || 672 || 6Unicast || Stella-black || 16 Fused (? Electrical, ? Logical) || 2016 || ? || || [http://www.stellascapes.com/index.php?option=com_content&view=article&id=55&Itemid=62 link] || Assembled Board: $1995 || ||With power supply and 16 400mm "tails" with waterproof screw up connectors
|-
| E16-II Pro|| 672 || 6Unicast || Stella-black || 16 Fused (? Electrical, ? Logical) || 2016 || ? || || [http://www.stellascapes.com/index.php?option=com_content&view=article&id=55&Itemid=62 link] || Assembled Board: $?? || ||With power supply and Neutrik XLR, power and ethernet chasis connectors
|-
| E2|| 170 || 1Unicast || Stella-black || 2 ? || 512 || ? || || [http://www.stellascapes.com/index.php?option=com_content&view=article&id=55&Itemid=62 link] || Assembled Board: $?? || ||With power supply,operates on low voltage DC (12-48V)
|}

=='''DMX512 to SPI'''==
These interfaces accept a DMX input and typically drive one or more pixel strings.

===[http://www.HolidayCoro.com HolidayCoro] ===
(USA Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?3828-dmoore David Moore (dmoore)])

{| class="wikitable" style="text-align: center;"
|-
| Model || Max Pixels || DMX Channels || Pixels Supported || Output Connectors || Image || Link || Price || Note
|-
| EasyPix || 170 || 512 ||WS2811,WS2812,WS801,WS2803 TM1804,TM1803,TM1812,SM16715 TLS3001,TLS3002,CY3005 LPD6803|| 1 Fused Output Screw Terminals || [[Image:HolidayCoro-614.jpg|150px|link=http://www.holidaycoro.com/product-p/614.htm]] || [http://www.holidaycoro.com/Product-p/614.htm Product Link] ||$39.99 || Null pixels, Reverse order,Push button setting with back-lit LCD screen, built-in sequences
|}

===[http://www.j1sys.com/ Joshua 1 Systems (J1SYS)]===
(USA Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?5441-j1sys j1sys])

{| class="wikitable"
|-
| Model || Max Pixels || DMX Universes || Pixels Supported || Output Connectors || Max Channels || DMX Universes per Output || Image || Link || Price || Manual || Note
|-
| DCG-P2 || 170/680* || 1DMX/*4HyperDMX|| LPD6803, WS2801, WS2811, TM180x, TLS3001 || 2 Unfused (1x2 Electrical, 1x2 Logical) || 512DMX/*2048HyperDMX || 1 || || [http://www.j1sys.com link] || Assembled Board: $53 || ||2 Pixel Outputs share 1 DMX or 4 HyperDmx input channels
|-
| uDCG-P2 || 170/680* || 1DMX/*4HyperDMX|| LPD6803, WS2801, WS2811, TM180x, TLS3001 || 2 Unfused (1x2 Electrical, 1x2 Logical) || 512DMX/*2048HyperDMX || 1 || || [http://www.j1sys.com link] || Assembled Board: $42, Assembled Board w/Case: $48 || ||2 Pixel Outputs share 1 DMX or 4 HyperDmx input channels
|}

===[http://www.aliexpress.com/store/701799 Ray Wu] ===
(China Based)

*[http://www.aliexpress.com/store/product/Mini-protocol-Decoder-DMX-to-WS2801-512-dmx-address-decoded/701799_440556828.html Mini protocol Decoder;DMX to WS2801,512 dmx address decoded] [http://doityourselfchristmas.com/wiki/images/f/f5/Onumen_Manual.pdf Manual]
*[http://www.aliexpress.com/store/product/DD-100-series-mini-DMX-protocol-decoder-support-WS2801-protocol-control-signal/701799_340705630.html DD-100 series mini DMX protocol decoder;support WS2801 protocol control signal] [http://doityourselfchristmas.com/wiki/images/f/f5/Onumen_Manual.pdf Manual]
*[http://www.aliexpress.com/store/product/LT-DMX-1809-WS2811-DMX-Decoder-support-WS2811-TM1804-TM1809-TM1812-driving-IC-DC5V-24V-input/701799_583679340.html LT-DMX-1809(WS2811) DMX Decoder;support WS2811,TM1804,TM1809,TM1812 driving IC;DC5V-24V input] [http://doityourselfchristmas.com/wiki/images/a/ad/LT-1809_DMX512_DECODER.pdf Manual]
*[http://www.aliexpress.com/store/product/LT-DMX-2801-DMX-SPI-Decoder-support-WS2801-WS2803-drving-IC/701799_509914025.html LT-DMX-2801 DMX-SPI Decoder;support WS2801,WS2803 drving IC] [http://doityourselfchristmas.com/wiki/images/6/67/LT-2801_DMX512_DECODER.pdf Manual]
*[http://www.aliexpress.com/store/product/LT-DMX-3001-DMX-SPI-Decoder-support-TLS3001-TLS3002-driving-IC/701799_509913931.html LT-DMX-3001 DMX-SPI Decoder;support TLS3001, TLS3002 driving IC] [http://doityourselfchristmas.com/wiki/images/f/f0/LT-3001_DMX512_DECODER.pdf Manual]
*[http://www.aliexpress.com/store/product/LT-6803-DMX-Decoder-DC5-24V-input-LPD6803-specific-protocol-output-signal-Max256-steps/701799_314083682.html LT-6803 DMX Decoder;DC5-24V input;LPD6803 specific protocol output signal;Max256 steps] [http://doityourselfchristmas.com/wiki/images/3/3d/LT-6803_DMX512_DECODER.pdf Manual]
*[http://www.aliexpress.com/store/product/LT-DMX-9813-DMX-SPI-Decoder-support-P9813-drving-IC/701799_509914126.html LT-DMX-9813 DMX-SPI Decoder;support P9813 drving IC] [[http://doityourselfchristmas.com/wiki/images/3/3d/LT-6803_DMX512_DECODER.pdf Manual]
*[http://www.aliexpress.com/store/product/DD-1000-series-DMX-protocol-decoder-support-WS2801-IC-can-decodering-512-address/701799_340702410.html DD-1000 series DMX protocol decoder;support WS2801 IC;can decodering 512 address] [http://doityourselfchristmas.com/wiki/images/f/f5/Onumen_Manual.pdf Manual]
*[http://www.aliexpress.com/store/product/DD-1000-series-DMX-protocol-decoder-support-LPD6803IC-signal-can-decodering-512-address/701799_340702107.html DD-1000 series DMX protocol decoder;support LPD6803IC signal;can decodering 512 address] [http://doityourselfchristmas.com/wiki/images/f/f5/Onumen_Manual.pdf Manual]

===[http://diybllc.com/ DIYB] ===
(USA based) Run by DIYC user [http://doityourselfchristmas.com/forums/member.php?8235-charleskerr charleskerr]
*[http://diybllc.com/LED-Pixel-String-Controller-5-volt-DIYB-LCPC-01.htm DMX to SPI Pixel Controller] (website no longer online)

===[http://www.electron-design.ru/ Electron Design] ===
(Israel based)
*[http://www.ebay.com/itm/321131195346 Combination Dumb RGB and DMX to SPI Pixel Decoder / Controller]

===[https://www.audiovisualdevices.com.au/ AVD]===
(Australia Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?4449-David_AVD David_AVD])
* [https://www.audiovisualdevices.com.au/viewprod.php?catid=&productid=APC718 Audio Visual Devices APC718] Single SPI (2801 / 6803) output
[http://auschristmaslighting.com/wiki/APC718 ACL Wiki ]

[http://auschristmaslighting.com/forums/index.php/topic,1243.0.html ACL Thread]

===[http://auschristmaslighting.com/ ACL]===
* [http://forums.auschristmaslighting.com/index.php/board,34.0.html TP3244 Pixel Driver] 4 SPI (2801 / 6803) outputs

The Tiger Protocol Bridge (TigerPB) TP3212 is a small controller for use with RGB LED lights and LED strips that utilise driver chips like the 6803/2801/3005. These are the currently targeted protocols and it is possible that other 2-wire and single wire protocols could be supported with firmware upgrades. This will provide future proofing of your controller.

The initial release will accept a standard DMX512A data stream and provide control for 170 RGB Pixels (510ch). There will be dual buffered outputs that will allow you to split the 170 pixels into say 100/70 and run them in different directions and yet control them as a single 170 pixel string.
Each dual buffered output will also allow for the parallel connection of the same number of pixels allowing for two strings to be used with the same patterns. If these are run in opposite directions they would provide for mirrored effects.
Each of the Dual outputs will be able to drive different protocols if required.

If ran with ECG product line from http://www.j1sys.com you can use hyper-DMX and this controller can be expanded to running 4 Universe's off each controller.

More info to Follow and at this point '''this controller is no longer sold'''. It has been talked about coming back out. As the information comes in it will be updated. If you can get one used, they are still very nice units and work well.

More info at http://auschristmaslighting.com/forums/index.php/board,34.0.html

===Onumen===
* [http://auschristmaslighting.com/wiki/Controllers#Onumen Onumen Controllers] (note that the start address of the DPP controllers cannot be fixed)

===[http://shop.martinxmas.com/ RPM]===
(USA Based run by DIYC member [http://doityourselfchristmas.com/forums/member.php?1269-RPM RPM])
* [http://doityourselfchristmas.com/forums/showthread.php?15286-DMX-to-WS2801-Pixel-Bridge RPM Pixel Bridge]

===[http://stellascapes.com Stellascapes] ===
(New Zealand Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?491-mrpackethead mrpackethead])
*T3: DMX512 - SPI Bridge
The T3 controller provides a bridge between DMX512 and 4 strings of RGB pixels.

More details at http://www.stellascapes.com/index.php?option=com_content&view=article&id=55&Itemid=62

=='''SD Memory Card to SPI''' ==
===[http://www.aliexpress.com/store/701799 Ray Wu] ===
(China Based)

*[http://www.aliexpress.com/store/product/SD-LED-pixel-light-controller-support2-3-4wire/701799_404060519.html SD LED pixel light controller;support2,3,4wire]
*[http://www.aliexpress.com/store/product/led-controller-for-WS2801-IC-dream-color-led-flexible-strip/701799_331817904.html led controller for WS2801 IC dream color led flexible strip]
*[http://www.aliexpress.com/store/product/SD-card-DMX-compatible-intelligence-controller-for-pixel-RGB-module-support-CYT3005-IC-512-output-gray/701799_320682984.html SD card-DMX compatible-intelligence controller for pixel RGB module,support CYT3005 IC.512 output gray scale;Max2048 pixels]
*[http://www.aliexpress.com/store/product/T-100K-B-SD-card-led-pixel-controller-AC85-265V-input/701799_533617766.html T-100K-B SD card led pixel controller;AC85-265V input]
*[http://www.aliexpress.com/store/product/T-200K-led-pixel-controller-can-be-controlled-via-PC-suppor-many-kinds-of-IC/701799_497637885.html T-200K online led pixel controller,can be controlled via PC;suppor many kinds of IC;8ports*512pixels=4096pixels]
*[http://www.aliexpress.com/store/product/T-300K-SD-card-led-pixel-controller-AC85-265V-input-can-control-more-than-6000pixels-via/701799_570149882.html T-300K;SD card led pixel controller;AC85-265V input;can control more than 6000pixels via PC,8 ports output]
*[http://www.aliexpress.com/store/product/T-1000A-LED-sd-card-pixel-controller-DC5-24V-input/701799_683082725.html T-1000A,LED sd card pixel controller,DC5-24V input]
*[http://www.aliexpress.com/store/product/T-1000B-led-pixel-controller-support-WS2801-LPD6803-WS2811-TM1804-TM1809-LPD8806-Etc-max-2048pixels-controlled/701799_715270878.html T-1000B,led pixel controller,support WS2801,LPD6803,WS2811,TM1804,TM1809,LPD8806.Etc;max 2048pixels controlled]
*[http://www.aliexpress.com/store/product/T-1000S-SD-card-led-pixel-controller-2012-new-version/701799_533601713.html T-1000S SD card led pixel controller,2012 new version]
*[http://www.aliexpress.com/store/product/T-1000Stand-SD-card-led-pixel-controller-2012-new-version-AC110V-220V-input/701799_533604220.html T-1000Stand SD card led pixel controller,2012 new version;AC110V/220V input]
*[http://www.aliexpress.com/store/product/T-4000-LED-SD-card-led-pixel-controller-can-max-control-4096-pixels/701799_533608089.html T-4000 LED SD card led pixel controller;can max control 4096 pixels]
*[http://www.aliexpress.com/store/product/T-8000C-SD-card-led-pixel-controller-AC85-265V-input/701799_533612960.html T-8000C SD card led pixel controller;AC85-265V input]

=='''Light-O-Rama (LOR) to SPI''' ==

===[http://www.http://www.lightorama.com Light-O-Rama (LOR)]===
(USA Based)
*[http://store.lightorama.com/cc100pisetwi.html Cosmic Color Pixels]
*[http://store.lightorama.com/cc100busetwi.html Cosmic Color Bulbs]
*[http://store.lightorama.com/cocori.html Cosmic Color Strip]

=PIXEL Extenders=
===[http://www.j1sys.com/ Joshua 1 Systems (J1SYS)]===
(USA Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?5441-j1sys j1sys])

*ECG-PPX
ECG-PPX is a combination of small adapter boards that can be used in conjunction with our pixel oriented products (PIXAD8, P12R, etc.) to extend the pixel signals over much longer distances. They should also work with most other brands of pixel drivers. The ECG-PPX system also will distribute a modest power envelope over the same cable for optionally powering the pixels without the need for local power supplies at the pixel strings.
More details at http://www.j1sys.com/ecg-ppx/
*ECG-PPD-A – Powered Pixel Driver - 7VDC – 12VDC input range
*ECG-PPD-B – Powered Pixel Driver - 7VDC – 40VDC input range
*ECG-PPD-C – 4 Channel Powered Pixel Driver - 7VDC – 40VDC input range on Channel 1
*ECG-PPR-A – Multi-Mode Powered Pixel Receiver
*ECG-PPI-A – Powered Pixel Injector - 7VDC-40VDC Input, 5VDC 1.5A output

=E1.31 Bridges and DMX Dongles=
=='''E1.31 (Ethernet) to DMX or Renard Output'''==
===[http://www.diyledexpress.com DIYLEDEXPRESS]===
(USA Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?2860-tjetzer tjetzer])

*[http://www.diyledexpress.com/index.php?main_page=product_info&cPath=22&products_id=157 6 Port E1.31 Bridge]

===[http://www.j1sys.com/ Joshua 1 Systems (J1SYS)]===
(USA Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?5441-j1sys j1sys])

*ECG-D8 (Under development)
*[http://www.j1sys.com/ecg-dr4/ ECG-DR4]
*[http://www.j1sys.com/ecg-d4/ ECG-D4]
*[http://www.j1sys.com/ecg-d2/ ECG-D2]

===[http://shop.martinxmas.com/ RPM]===
(USA Based run by DIYC member [http://doityourselfchristmas.com/forums/member.php?1269-RPM RPM])

*[http://shop.martinxmas.com/product.php?id_product=43 E1.31 to DMX Bridge]

[http://doityourselfchristmas.com/forums/showthread.php?15873-E1-31-(sACN)-to-DMX-Bridge Discussion Thread]

=='''USB to DMX512 Output'''==
USB DMX dongles are commonly used in conjunction with PC software to output a single universe (512 channels) of DMX.

* [https://www.audiovisualdevices.com.au/viewprod.php?catid=&productid=USB485RJ-ISO Audio Visual Devices] or http://auschristmaslighting.com/wiki/index.php/USB485RJ-ISO
* [http://www.enttec.com/index.php?main_menu=Products&pn=70303&show=description Enttec Open DMX USB]
* [http://www.enttec.com/index.php?main_menu=Products&prod=70304&show=description Enttec DMX USB Pro]
* [http://shop.martinxmas.com/product.php?id_product=10 RPM DIY USB to DMX Adaptor]
* [http://www.holidaycoro.com/Enttec-Pro-Compatible-DMX-Dongle-p/53.htm HolidayCoro ActiDongle - Active DMX Dongle (Enttec Pro Compatible)]
*[http://diylightanimation.com/wiki/index.php?title=Equipment#DMX_Devices RJ's LYNX DMX DONGLE]

FTDI drivers for dongles:
* [http://www.ftdichip.com/Drivers/VCP.htm FTDI VCP Drivers]
* [http://www.ftdichip.com/Documents/InstallGuides.htm Install Guides for FTDI Drivers]
* [http://doityourselfchristmas.com/forums/showthread.php?17739-FTDI-USB-gt-Serial Updating a FTDI dongle's EEPROM]
* [[USB2DMX|USB2DMX (which also goes by the name Yet Another DMX Adapter, or YADA)]]

=Dumb RGB DC Controllers Feature Comparisons=
{| class="wikitable"
|+ DC Controller Comparison Table
! Manufacturer
! Model
! Pre-built
! DC Voltage
! Channels
! Channel Current
! Total Current
! Protocol(s)
! Total Price
! Per Ch Price
|-
| [http://www.lightorama.com/ Light-O-Rama]
| [http://store.lightorama.com/cmdedcca.html CMB16D]
| Yes
| 5V - 60V
| 16
| 4A
| 20A per 8 Ch
| LOR, DMX
| $119.95
| $7.49
|-
| [http://www.lightorama.com/ Light-O-Rama]
| [http://store.lightorama.com/cmdedcca2.html CMB16D-QC]
| Yes
| 5V - 60V
| 16
| 4A
| 20A per 8 Ch
| LOR, DMX
| $99.95
| $6.24
|-
| [http://www.tigerdmx.com TigerDMX]
| [[TigerDMX48]]
| Yes
| 9V - 55V
| 48
| 2.5A
| 30A per 24 Ch
| DMX
| $145.00
| $3.02
|-
| [http://www.tigerdmx.com TigerDMX]
| [http://www.tigerdmx.com/tigerdmx120lc.php TigerDMX120LC]
| Yes
| 12V - 36V
| 120
| 100mA
|
| DMX
| $125.00
| $1.04
|-
| [http://www.audiovisualdevices.com.au AVD]
| [[DC48]]
| Yes
| 12V - 36V
| 48
| 2A
| 20A per 24 Ch
| DMX
| $199.00
| $4.15
|-
| [http://www.audiovisualdevices.com.au AVD]
| [[DC24]]
| Yes
| 12V - 36V
| 24
| 2A
| 15A per 12 Ch
| DMX
| $129.00
| $5.38
|-
| [http://www.cngdjs.com Audiolight Intl]
| HD-714 [http://www.holidaycoro.com/product-p/37.htm US] [http://www.aliexpress.com/fm-store/701799/209915969-378113147/Easy-DMX-LED-controller-dmx-decoder-driver.html China]
| Yes
| 12V - 24V
| 3
| 2A
| 6A
| DMX
| $8.95
| $2.98
|-
| [http://www.cngdjs.com Audiolight Intl]
| HD-712 [http://www.holidaycoro.com/product-p/24.htm US] [http://www.aliexpress.com/fm-store/701799/209915969-378111925/Easy-DMX-LED-controller-dmx-decoder-driver.html China]
| Yes
| 12V - 24V
| 27
| 1A
| 15A
| DMX
| $44.21
| $1.64
|-
| [http://www.leynew.com Leynew]
| LN-DMXMODEL-3CH-LV12 [http://www.holidaycoro.com/product-p/26.htm US] [http://www.aliexpress.com/fm-store/701799/209915969-307297826/DMX-512-Module-decoder.html China]
| Yes
| 12V
| 3
| 2A
| 6A
| DMX
| $7.49
| $2.49
|-
| [http://http://www.euchips.com/en/ EUChips]
| [http://www.aliexpress.com/fm-store/701799/209915969-410843238/DMX512-Decoder-DC12-24V-input-max-3A-each-channel-output.html PX24506]
| Yes
| 12V - 24V
| 3
| 3A
| 9A
| DMX
| $22.32
| $7.44
|-
| [http://www.xmasinmelb.com/zencart/ wjohn]
| [[DMX3]]
| No
| 9-35vdc
| 3
| 2A per Chn
| up to 6A
| DMX
| $9.00
| $3.00
|-
| [http://www.xmasinmelb.com/zencart/ wjohn]
| [[DMX16DCSSR]]
| No
| 12-24vdc
| 16
| 2A per Chn
| up to 10A
| DMX
| $48.00
| $3.00
|-
| [http://www.xmasinmelb.com/zencart/ wjohn]
| [[REN64]]
| No
| 9-35vdc
| 64
| 2A per Chn
| up to 7A per SSR
| RS232/485, DMX
| $67.50
| $1.05
|-
| [http://www.christmasinshirley.com/wiki/index.php?title=Renard_Main_Page Renard]
| [http://www.doityourselfchristmas.com/wiki/index.php?title=Ren48LSDv3c Ren48LSD]
| No
| 5,9-24vdc
| 48
| 400mA
| 9.6A x 2
| RS232/485, DMX
| $44.66
| $0.93
|-
| [http://www.diyledexpress.com/index.php?main_page=index&cPath=35_57 DIYLEDExpress]
| [http://www.doityourselfchristmas.com/wiki/index.php?title=Ren24DC Ren24DC]
| Built or Kit
| 5,7-24vdc
| 24
| 4A
| 30A x 2
| RS232/485, DMX
| $72.10
| $3
|}

[http://www.aliexpress.com/store/product/DM-103-3-channel-RGB-dmx-constant-voltage-decoder-DC12-24V-input-max-2A-3channel-output/701799_868042910.html DM103 Ray Wu DMX to 3 Channel]

=Related Links=
[[Different Styles of Pixels]] 
[[Pixel Wiring Colors]] 
[[Dumb RGB or Intelligent Pixels??]] 
[[Things You Will Need To Get Started With Pixels]] 
[[Power Supplies]] 
[[Pixel Connectors]] 
[[Choosing a Pixel Voltage: 5V vs 12V]] 
[[Power Injection]] 
[[Waterproofing Pixels]] 
[[Null Pixels]] 
[[E1.31_(Streaming-ACN)_Protocol|E1.31 Network Setup and Configuration]]

[[Category:RGB]]
[[Category:Pixel]]

Controllers

2015-02-02T14:06:36Z

Macrosill:

=Intro=
There are many different types of controllers used for RGB lighting effects. The most common fall into two different categories:
*Pixel Controllers
*Dumb RGB Controllers. 

The different controllers also can be broken into categories based on the type of data communications protocols used to speak to them from the sequencing computer. The main categories of communications protocols are:
* [[Renard]] (using either RS232-serial or RS485)
* [[E1.31_(Streaming-ACN)_Protocol|E1.31]] (DMX over Ethernet)
* [[DMX]] A traditional stage lighting protocol
* Programs stored on SD memory cards
* Lightorama LOR compatable gear

When choosing a Pixel controller it is important that you confirm that your selection is compatible with you system design. Critical properties to consider include are:
* Communications Protocol (E1.31, Renard, DMX, LOR, Etc.)
* [[Choosing_a_Pixel_Voltage:_5V_vs_12V|Pixel Voltage]] (5VDC vs 12VDC)
* [[Different_Styles_of_Pixels|Pixel Type]] (WS2801, WS2811, GECE, LOR, Etc.)
* Number of Pixels to be Controlled
* Number of Connectors and Number of Strings that can be Physically Connected
* Advanced Features
** Grouping (ability to treat multiple Pixels as one)
** RGB Ordering (ability to correct the physical RGB order to match the software sequence order)
** ZigZag (Ability to treat physical strings as multiple logical strings)
** Reverse order (ability to reorder the channels on a string so the most distant one is the first channel)
** Etc.

Generally you also need to add an [[Enclosures|Enclosure]] to the Pixel Controller to protect it from the weather. You will also need a [[Power Supplies|Power Supply]] to power the Pixel Controller and Pixels. There are several ways to connect the [[Power_Injection|Power wiring]] and there are also several types of [[Pixel Connectors]] that can be used to simplify the wiring.

=Disclaimers=
The standard disclaimers pertaining to the information contained on this wiki page are listed [[Disclaimers | here.]] 
'''THIS PAGE IS UNDER CONSTRUCTION AND IS NOT COMPLETE!!''' 

These are selected Pixel Controllers and other devices from the various vendors with a mix of properties. Visit their sites for the latest information and to see their entire product catalog.

'''PLEASE CONFIRM ALL DETAILS WITH VENDOR BEFORE ORDERING!! ALL OF THIS DATA IS SUBJECT TO CONSTANT CHANGE AND MAY BE WRONG!!!'''

Pricing is in US $. Pricing is as of 1-29-13.

'''PRICING DOES NOT INCLUDE SHIPPING, TAXES OR IMPORT DUTIES!'''

Shipping from overseas can be expensive, check with your vendor.

=PIXEL CONTROLLERS=
=='''Renard Protocol (RS232 or RS485)to SPI (Pixel Communication)'''==
'''[[Renard_PX1_Pixel_Controller|Renard PX1 Pixel Controller]]'''

The Renard PX1 was designed by [http://doityourselfchristmas.com/forums/member.php?9-P-Short Phil Short] as an inexpensive Pixel controller designed to work with standard Renard systems. It can be daisy chained with other Renard controllers. The PX1 provides a low cost solution that allows a user to add pixels to an existing display setup using just a simple Renard setup.

=='''E1.31 (Ethernet) to SPI (Pixel Communications)'''==
These interfaces accept an [[E1.31_(Streaming-ACN)_Protocol|E1.31 (Ethernet)]] input and typically drive one or more pixel strings.

===[http://www.HolidayCoro.com HolidayCoro] ===
(USA Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?3828-dmoore David Moore (dmoore)])

Default IP Address: 192.168.0.50 or DHCP if available - can be discovered on network using Assistant Utility
{| class="wikitable" style="text-align: center;"
|-
| Model || Max Pixels || DMX Universes || Pixels Supported || Output Connectors || String Outputs || Image || Link || Price || Manual/Videos || Note
|-
| AlphaPix 4 || 2,720 || 16 UniCast 16 MultiCast||WS2811,WS2812,WS801,WS2803 TM1804,TM1803,TM1812,SM16715 TLS3001,TLS3002,CY3005 LPD6803,D705,LPD1101|| 4 Fused Outputs Screw Terminals || 4 Outputs 680 Pixels Per Output || [[Image:722.jpg|150px|link=http://www.holidaycoro.com/product-p/722.htm]] || [http://www.holidaycoro.com/Product-p/722.htm Product Link] ||Assembled $99.99 ||Coming Soon|| Includes one dedicated RS-485/DMX output, 28A per Controller/7.5A per Output, LCD Interface
|-
| AlphaPix 16 || 5,440 || 32 UniCast 32 MultiCast||WS2811,WS2812,WS801,WS2803 TM1804,TM1803,TM1812,SM16715 TLS3001,TLS3002,CY3005 LPD6803,D705,LPD1101|| 16 Fused Outputs Screw Terminals || 16 Outputs 340 Pixels Per Output || [[Image:AlphaPix16.jpg|150px|link=http://www.holidaycoro.com/product-p/721.htm]] || [http://www.holidaycoro.com/Product-p/721.htm Product Link] ||Assembled $174.99 ||Coming Soon || Includes three dedicated RS-485/DMX outputs (does not use a pixel output), 24A per Bank, 2 Banks per Controller (48A Total)/3A per Output, LCD Interface
|}

===[http://www.advateklights.com/ Advatek Lighting Pty Ltd]===

{| class="wikitable" style="text-align: center;"
| PixLite 4 || 2,720 || 16 UniCast 16 MultiCast||WS2811,WS2812,WS801,WS2803 TM1804,TM1803,TM1812,SM16715 TLS3001,TLS3002,CY3005 LPD6803,D705,LPD1101 USC6909,UCS6912,SM16716,MBI6020|| 4 Fused Outputs Screw Terminals || 4 Outputs 680 Pixels Per Output || [[Image:HolidayCoro-622.jpg|150px|link=http://www.holidaycoro.com/product-p/622.htm]] || [http://www.holidaycoro.com/Product-p/622.htm Product Link] ||Assembled $129.99 ||[https://www.youtube.com/watch?v=Ej1ReP8sVB8 General Setup Video] [https://www.youtube.com/watch?v=Ej1ReP8sVB8 LOR S3 Setup Video] [http://www.advateklights.com/resources/download-info/pixlite-16-user-manual Manual] || Includes one dedicated RS-485/DMX output, 28A per Controller/7A per Output, Gamma Correction, Temp & Power Monitor
|-
| PixLite 16 || 5,440 || 32 UniCast 32 MultiCast||WS2811,WS2812,WS801,WS2803 TM1804,TM1803,TM1812,SM16715 TLS3001,TLS3002,CY3005 LPD6803,D705,LPD1101 USC6909,UCS6912,SM16716,MBI6020|| 16 Fused Outputs Screw Terminals || 16 Outputs 340 Pixels Per Output || [[Image:621.jpg|150px|link=http://www.holidaycoro.com/product-p/621.htm]] || [http://www.holidaycoro.com/Product-p/621.htm Product Link] ||Assembled $219.99 ||[https://www.youtube.com/watch?v=Ej1ReP8sVB8 General Setup Video] [https://www.youtube.com/watch?v=Ej1ReP8sVB8 LOR S3 Setup Video] [http://www.advateklights.com/resources/download-info/pixlite-16-user-manual Manual] || Includes four dedicated RS-485/DMX outputs (does not use a pixel output), 30A per Bank, 2 Banks per Controller (60A Total)/4A per Output, Gamma Correction, Temp & Power Monitor
|}

===[http://www.sandevices.com SanDevices]===
(USA Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?4668-jstjohnz jstjohnz])

[http://sandevices.com/documents/E68x_Controller_Pixel_Config.pdf E68x Configuration Guide]

[http://www.sandevices.com/downloads.html Firmware Updates]

[[E68X-to-DMX#Converter_Configuration]]

Default IP Address: 192.168.1.206

{| class="wikitable"
|-
| Model || Max Pixels || DMX Universes || Pixels Supported || Output Connectors || Max Channels || DMX Universes per Output || Image || Link || Price || Manual || Note
|-
| E6804-4 || 2040 || 7Multicast / 12Unicast || GECE, Native DMX, TM1804, 1903, WS2801, WS2811, TLS3001, CYT3005, LPD6803(+8bit), 8806, 9813, and others|| 4 Fused (1x4 Electrical, 4x1 Logical) || 6120 || Up to 12 || || [http://sandevices.com/E6804Info.html link] || Assembled/Tested: $99, Full Kit: Price $69 [http://doityourselfchristmas.com/forums/showthread.php?26225-E6804-4-port-pixel-controller Presale]|| [http://sandevices.com/documents/SanDevices_E6804_Pixel_Controller_Operating_Manual.pdf Owner's] [http://sandevices.com/documents/SanDevices_E6804_Assembly_Manual.pdf Assembly] || Size is 2.5" x 4", mounting holes on 2"x3" centers, compatible with CG series enclosures. [http://doityourselfchristmas.com/forums/showthread.php?25504-New-Pixel-Controller&p=258848#post258848 Announcement ]
|-
| PS-1 || 1020 || 6Multicast || GECE, Native DMX, TM1804, 1903, WS2801, WS2811, TLS3001, CYT3005, LPD6803(+8bit), 8806, 9813, and others|| 16 Fused (2x8 Electrical, 4x4 Logical) || 3060 || Up to 6 || || [http://sandevices.com/PixelSystem1.html link] || Turnkey System: $399 || [http://sandevices.com/documents/PS1_Users_Guide.pdf Owner's ] || Assembled E682 with power supply in an Enclosure
|-
| E682-12 || 2040 || 6Multicast / 12Unicast || GECE, Native DMX, TM1804, 1903, WS2801, WS2811, TLS3001, CYT3005, LPD6803(+8bit), 8806, 9813, and others|| 16 Fused (2x8 Electrical, 4x4 Logical) || 6120 || Up to 12 || || [http://www.sandevices.com/E681info.html link] || Assembled/Tested: $180, Full Kit: Price $109 || [http://sandevices.com/documents/E682_Operating_Manual.pdf Owner's ] [http://sandevices.com/documents/E682_Assembly_Instructions.pdf Assembly ] ||To be released shortly
|-
| E682-6 || 1020 || 6Multicast || GECE, Native DMX, TM1804, 1903, WS2801, WS2811, TLS3001, CYT3005, LPD6803(+8bit), 8806, 9813, and others|| 16 Fused (2x8 Electrical, 4x4 Logical) || 3060 || Up to 6 || || [http://www.sandevices.com/E681info.html link] || Assembled/Tested: $180, Full Kit: Price $109 || [http://sandevices.com/documents/E682_Operating_Manual.pdf Owner's ] [http://sandevices.com/documents/E682_Assembly_Instructions.pdf Assembly ] || Original E682, Before Firmware Upgrade
|-
| E681-12 || 2040 || 6Multicast / 12Unicast || GECE, Native DMX, TM1804, 1903, WS2801, WS2811, TLS3001, CYT3005, LPD6803(+8bit), 8806, 9813, and others|| 16 Fused (2x8 Electrical, 4x4 Logical) || 6120 || Up to 12 || || [http://www.sandevices.com/E681info.html link] || No Longer Available || [http://sandevices.com/documents/E681_opman.pdf Owner's ] [http://sandevices.com/documents/E681_Assembly_Instructions.pdf Assembly ] || Firmware To be released shortly, requires [http://www.sandevices.com/UPG1.html UP1 upgrade]
|-
| E681-6 || 1020 || 6Multicast || GECE, Native DMX, TM1804, 1903, WS2801, WS2811, TLS3001, CYT3005, LPD6803(+8bit), 8806, 9813, and others|| 16 Fused (2x8 Electrical, 4x4 Logical) || 3060 || Up to 6 || || [http://www.sandevices.com/E681info.html link] || No Longer Available || [http://sandevices.com/documents/E681_opman.pdf Owner's ] [http://sandevices.com/documents/E681_Assembly_Instructions.pdf Assembly ] || Original E681, with Firmware Upgrade and [http://www.sandevices.com/UPG1.html UP1 upgrade]
|-
| E681-4 || 680 || 4Multicast || GECE, Native DMX, TM1804, 1903, WS2801, WS2811, TLS3001, CYT3005, LPD6803(+8bit), 8806, 9813, and others|| 16 Fused (2x8 Electrical, 4x4 Logical) || 2040 || Up to 4 || || [http://www.sandevices.com/E681info.html link] || No Longer Available || [http://sandevices.com/documents/E681_opman.pdf Owner's ] [http://sandevices.com/documents/E681_Assembly_Instructions.pdf Assembly ] || Original E681, without Firmware Upgrade and without [http://www.sandevices.com/UPG1.html UP1 upgrade]
|-
| E680-12 || 2040 || 6Multicast / 12Unicast || GECE, Native DMX, TM1804, 1903, WS2801, WS2811, TLS3001, CYT3005, LPD6803(+8bit), 8806, 9813, and others|| 16 Fused (2x8 Electrical, 4x4 Logical) || 6120 || Up to 12 || || [http://www.sandevices.com/E680Info.html link] || Partial Kit: $19 (PC Board + EEPROM) needs additional parts to function || [http://sandevices.com/documents/e680_opman.pdf Owner's ] [http://sandevices.com/documents/e680_assemman.pdf Assembly ] ||To be released shortly, requires [http://www.sandevices.com/UPG1.html UP1 upgrade]
|-
| E680-6 || 1020 || 6Multicast || GECE, Native DMX, TM1804, 1903, WS2801, WS2811, TLS3001, CYT3005, LPD6803(+8bit), 8806, 9813, and others|| 16 Fused (2x8 Electrical, 4x4 Logical) || 3060 || Up to 6 || || [http://www.sandevices.com/E680Info.html link] || Partial Kit: $19 (PC Board + EEPROM) needs additional parts to function || [http://sandevices.com/documents/e680_opman.pdf Owner's ] [http://sandevices.com/documents/e680_assemman.pdf Assembly ] || Original E680, with Firmware Upgrade and [http://www.sandevices.com/UPG1.html UP1 upgrade]
|-
| E680-4 || 680 || 4Multicast || GECE, Native DMX, TM1804, 1903, WS2801, WS2811, TLS3001, CYT3005, LPD6803(+8bit), 8806, 9813, and others|| 16 Fused (2x8 Electrical, 4x4 Logical) || 2040 || Up to 4 || || [http://www.sandevices.com/E680Info.html link] || Partial Kit: $19 (PC Board + EEPROM) needs additional parts to function || [http://sandevices.com/documents/e680_opman.pdf Owner's ] [http://sandevices.com/documents/e680_assemman.pdf Assembly ] || Original E680, without Firmware Upgrade and without [http://www.sandevices.com/UPG1.html UP1 upgrade]
|}

===[http://www.j1sys.com/ Joshua 1 Systems (J1SYS)]===
(USA Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?5441-j1sys j1sys])

[http://www.j1sys.com/assets/ecg-px-v2.0a.swf Tutorial Video]

[https://www.youtube.com/watch?v=3zJtKlOtI4Y Setup Video]

[http://auschristmaslighting.com/forums/index.php/topic,2232.0.html Unofficial Users Manual]

Default IP Address: 10.10.10.10

{| class="wikitable"
|-
| Model || Max Pixels || DMX Universes || Pixels Supported || Output Connectors || Max Channels || DMX Universes per Output || Image || Link || Price || Manual || Note
|-
| ECG-P12R || 2040 || 12Unicast || LPD6803, WS2801, WS2811, TM180x, TLS3001 || 12 Fused (2x6 Electrical, 3x4 Logical) || 6120 || 1 || || [http://www.j1sys.com/ecg-p12r/ link] || Assembled Board: $175 || [http://www.j1sys.com/assets/PIXAD8-Guide-v0.1.pdf Owner's ] [http://www.j1sys.com/assets/p12r-notes.pdf Notes ] ||
|-
| ECG-PIXAD8 || 1360 || 8Unicast || LPD6803, WS2801, WS2811, TM180x, TLS3001|| 8 Fused (2x4 Electrical, 2x4 Logical) || 4080 || 1 || || [http://www.j1sys.com/ecg-pixad8/ link] || Assembled Board: $155 || [http://www.j1sys.com/assets/PIXAD8-Guide-v0.1.pdf Owner's ] ||
|-
| ECG-P2 || 1360 || 8Unicast || LPD6803, WS2801, WS2811, TM180x, TLS3001|| 2 Unfused (2x1 Electrical, 2x1 Logical) || 4080 || 4 || || [http://www.j1sys.com/ecg-p2/ link] || Assembled Board: $68, Assembled Board w/case: $77 || [http://www.j1sys.com/assets/PIXAD8-Guide-v0.1.pdf Owner's ] ||
|}

===[http://stellascapes.com Stellascapes] ===
(New Zealand Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?491-mrpackethead mrpackethead])

{| class="wikitable"
|-
| Model || Max Pixels || DMX Universes || Pixels Supported || Output Connectors || Max Channels || DMX Universes per Output || Image || Link || Price || Manual || Note
|-
| E16-II Green || 672 || 6Unicast || Stella-green || 16 Fused (? Electrical, ? Logical) || 2016 || ? || || [http://www.stellascapes.com/index.php?option=com_content&view=article&id=55&Itemid=62 link] || Assembled Board: $1296 || ||16 Character LCD Display for diagnostics and identification information.
|-
| E16-II Commercial || 672 || 6Unicast || Stella-black || 16 Fused (? Electrical, ? Logical) || 2016 || ? || || [http://www.stellascapes.com/index.php?option=com_content&view=article&id=55&Itemid=62 link] || Assembled Board: $1995 || ||With power supply and 16 400mm "tails" with waterproof screw up connectors
|-
| E16-II Pro|| 672 || 6Unicast || Stella-black || 16 Fused (? Electrical, ? Logical) || 2016 || ? || || [http://www.stellascapes.com/index.php?option=com_content&view=article&id=55&Itemid=62 link] || Assembled Board: $?? || ||With power supply and Neutrik XLR, power and ethernet chasis connectors
|-
| E2|| 170 || 1Unicast || Stella-black || 2 ? || 512 || ? || || [http://www.stellascapes.com/index.php?option=com_content&view=article&id=55&Itemid=62 link] || Assembled Board: $?? || ||With power supply,operates on low voltage DC (12-48V)
|}

=='''DMX512 to SPI'''==
These interfaces accept a DMX input and typically drive one or more pixel strings.

===[http://www.HolidayCoro.com HolidayCoro] ===
(USA Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?3828-dmoore David Moore (dmoore)])

{| class="wikitable" style="text-align: center;"
|-
| Model || Max Pixels || DMX Channels || Pixels Supported || Output Connectors || Image || Link || Price || Note
|-
| EasyPix || 170 || 512 ||WS2811,WS2812,WS801,WS2803 TM1804,TM1803,TM1812,SM16715 TLS3001,TLS3002,CY3005 LPD6803|| 1 Fused Output Screw Terminals || [[Image:HolidayCoro-614.jpg|150px|link=http://www.holidaycoro.com/product-p/614.htm]] || [http://www.holidaycoro.com/Product-p/614.htm Product Link] ||$39.99 || Null pixels, Reverse order,Push button setting with back-lit LCD screen, built-in sequences
|}

===[http://www.j1sys.com/ Joshua 1 Systems (J1SYS)]===
(USA Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?5441-j1sys j1sys])

{| class="wikitable"
|-
| Model || Max Pixels || DMX Universes || Pixels Supported || Output Connectors || Max Channels || DMX Universes per Output || Image || Link || Price || Manual || Note
|-
| DCG-P2 || 170/680* || 1DMX/*4HyperDMX|| LPD6803, WS2801, WS2811, TM180x, TLS3001 || 2 Unfused (1x2 Electrical, 1x2 Logical) || 512DMX/*2048HyperDMX || 1 || || [http://www.j1sys.com link] || Assembled Board: $53 || ||2 Pixel Outputs share 1 DMX or 4 HyperDmx input channels
|-
| uDCG-P2 || 170/680* || 1DMX/*4HyperDMX|| LPD6803, WS2801, WS2811, TM180x, TLS3001 || 2 Unfused (1x2 Electrical, 1x2 Logical) || 512DMX/*2048HyperDMX || 1 || || [http://www.j1sys.com link] || Assembled Board: $42, Assembled Board w/Case: $48 || ||2 Pixel Outputs share 1 DMX or 4 HyperDmx input channels
|}

===[http://www.aliexpress.com/store/701799 Ray Wu] ===
(China Based)

*[http://www.aliexpress.com/store/product/Mini-protocol-Decoder-DMX-to-WS2801-512-dmx-address-decoded/701799_440556828.html Mini protocol Decoder;DMX to WS2801,512 dmx address decoded] [http://doityourselfchristmas.com/wiki/images/f/f5/Onumen_Manual.pdf Manual]
*[http://www.aliexpress.com/store/product/DD-100-series-mini-DMX-protocol-decoder-support-WS2801-protocol-control-signal/701799_340705630.html DD-100 series mini DMX protocol decoder;support WS2801 protocol control signal] [http://doityourselfchristmas.com/wiki/images/f/f5/Onumen_Manual.pdf Manual]
*[http://www.aliexpress.com/store/product/LT-DMX-1809-WS2811-DMX-Decoder-support-WS2811-TM1804-TM1809-TM1812-driving-IC-DC5V-24V-input/701799_583679340.html LT-DMX-1809(WS2811) DMX Decoder;support WS2811,TM1804,TM1809,TM1812 driving IC;DC5V-24V input] [http://doityourselfchristmas.com/wiki/images/a/ad/LT-1809_DMX512_DECODER.pdf Manual]
*[http://www.aliexpress.com/store/product/LT-DMX-2801-DMX-SPI-Decoder-support-WS2801-WS2803-drving-IC/701799_509914025.html LT-DMX-2801 DMX-SPI Decoder;support WS2801,WS2803 drving IC] [http://doityourselfchristmas.com/wiki/images/6/67/LT-2801_DMX512_DECODER.pdf Manual]
*[http://www.aliexpress.com/store/product/LT-DMX-3001-DMX-SPI-Decoder-support-TLS3001-TLS3002-driving-IC/701799_509913931.html LT-DMX-3001 DMX-SPI Decoder;support TLS3001, TLS3002 driving IC] [http://doityourselfchristmas.com/wiki/images/f/f0/LT-3001_DMX512_DECODER.pdf Manual]
*[http://www.aliexpress.com/store/product/LT-6803-DMX-Decoder-DC5-24V-input-LPD6803-specific-protocol-output-signal-Max256-steps/701799_314083682.html LT-6803 DMX Decoder;DC5-24V input;LPD6803 specific protocol output signal;Max256 steps] [http://doityourselfchristmas.com/wiki/images/3/3d/LT-6803_DMX512_DECODER.pdf Manual]
*[http://www.aliexpress.com/store/product/LT-DMX-9813-DMX-SPI-Decoder-support-P9813-drving-IC/701799_509914126.html LT-DMX-9813 DMX-SPI Decoder;support P9813 drving IC] [[http://doityourselfchristmas.com/wiki/images/3/3d/LT-6803_DMX512_DECODER.pdf Manual]
*[http://www.aliexpress.com/store/product/DD-1000-series-DMX-protocol-decoder-support-WS2801-IC-can-decodering-512-address/701799_340702410.html DD-1000 series DMX protocol decoder;support WS2801 IC;can decodering 512 address] [http://doityourselfchristmas.com/wiki/images/f/f5/Onumen_Manual.pdf Manual]
*[http://www.aliexpress.com/store/product/DD-1000-series-DMX-protocol-decoder-support-LPD6803IC-signal-can-decodering-512-address/701799_340702107.html DD-1000 series DMX protocol decoder;support LPD6803IC signal;can decodering 512 address] [http://doityourselfchristmas.com/wiki/images/f/f5/Onumen_Manual.pdf Manual]

===[http://diybllc.com/ DIYB] ===
(USA based) Run by DIYC user [http://doityourselfchristmas.com/forums/member.php?8235-charleskerr charleskerr]
*[http://diybllc.com/LED-Pixel-String-Controller-5-volt-DIYB-LCPC-01.htm DMX to SPI Pixel Controller] (website no longer online)

===[http://www.electron-design.ru/ Electron Design] ===
(Israel based)
*[http://www.ebay.com/itm/321131195346 Combination Dumb RGB and DMX to SPI Pixel Decoder / Controller]

===[https://www.audiovisualdevices.com.au/ AVD]===
(Australia Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?4449-David_AVD David_AVD])
* [https://www.audiovisualdevices.com.au/viewprod.php?catid=&productid=APC718 Audio Visual Devices APC718] Single SPI (2801 / 6803) output
[http://auschristmaslighting.com/wiki/APC718 ACL Wiki ]

[http://auschristmaslighting.com/forums/index.php/topic,1243.0.html ACL Thread]

===[http://auschristmaslighting.com/ ACL]===
* [http://forums.auschristmaslighting.com/index.php/board,34.0.html TP3244 Pixel Driver] 4 SPI (2801 / 6803) outputs

The Tiger Protocol Bridge (TigerPB) TP3212 is a small controller for use with RGB LED lights and LED strips that utilise driver chips like the 6803/2801/3005. These are the currently targeted protocols and it is possible that other 2-wire and single wire protocols could be supported with firmware upgrades. This will provide future proofing of your controller.

The initial release will accept a standard DMX512A data stream and provide control for 170 RGB Pixels (510ch). There will be dual buffered outputs that will allow you to split the 170 pixels into say 100/70 and run them in different directions and yet control them as a single 170 pixel string.
Each dual buffered output will also allow for the parallel connection of the same number of pixels allowing for two strings to be used with the same patterns. If these are run in opposite directions they would provide for mirrored effects.
Each of the Dual outputs will be able to drive different protocols if required.

If ran with ECG product line from http://www.j1sys.com you can use hyper-DMX and this controller can be expanded to running 4 Universe's off each controller.

More info to Follow and at this point '''this controller is no longer sold'''. It has been talked about coming back out. As the information comes in it will be updated. If you can get one used, they are still very nice units and work well.

More info at http://auschristmaslighting.com/forums/index.php/board,34.0.html

===Onumen===
* [http://auschristmaslighting.com/wiki/Controllers#Onumen Onumen Controllers] (note that the start address of the DPP controllers cannot be fixed)

===[http://shop.martinxmas.com/ RPM]===
(USA Based run by DIYC member [http://doityourselfchristmas.com/forums/member.php?1269-RPM RPM])
* [http://doityourselfchristmas.com/forums/showthread.php?15286-DMX-to-WS2801-Pixel-Bridge RPM Pixel Bridge]

===[http://stellascapes.com Stellascapes] ===
(New Zealand Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?491-mrpackethead mrpackethead])
*T3: DMX512 - SPI Bridge
The T3 controller provides a bridge between DMX512 and 4 strings of RGB pixels.

More details at http://www.stellascapes.com/index.php?option=com_content&view=article&id=55&Itemid=62

=='''SD Memory Card to SPI''' ==
===[http://www.aliexpress.com/store/701799 Ray Wu] ===
(China Based)

*[http://www.aliexpress.com/store/product/SD-LED-pixel-light-controller-support2-3-4wire/701799_404060519.html SD LED pixel light controller;support2,3,4wire]
*[http://www.aliexpress.com/store/product/led-controller-for-WS2801-IC-dream-color-led-flexible-strip/701799_331817904.html led controller for WS2801 IC dream color led flexible strip]
*[http://www.aliexpress.com/store/product/SD-card-DMX-compatible-intelligence-controller-for-pixel-RGB-module-support-CYT3005-IC-512-output-gray/701799_320682984.html SD card-DMX compatible-intelligence controller for pixel RGB module,support CYT3005 IC.512 output gray scale;Max2048 pixels]
*[http://www.aliexpress.com/store/product/T-100K-B-SD-card-led-pixel-controller-AC85-265V-input/701799_533617766.html T-100K-B SD card led pixel controller;AC85-265V input]
*[http://www.aliexpress.com/store/product/T-200K-led-pixel-controller-can-be-controlled-via-PC-suppor-many-kinds-of-IC/701799_497637885.html T-200K online led pixel controller,can be controlled via PC;suppor many kinds of IC;8ports*512pixels=4096pixels]
*[http://www.aliexpress.com/store/product/T-300K-SD-card-led-pixel-controller-AC85-265V-input-can-control-more-than-6000pixels-via/701799_570149882.html T-300K;SD card led pixel controller;AC85-265V input;can control more than 6000pixels via PC,8 ports output]
*[http://www.aliexpress.com/store/product/T-1000A-LED-sd-card-pixel-controller-DC5-24V-input/701799_683082725.html T-1000A,LED sd card pixel controller,DC5-24V input]
*[http://www.aliexpress.com/store/product/T-1000B-led-pixel-controller-support-WS2801-LPD6803-WS2811-TM1804-TM1809-LPD8806-Etc-max-2048pixels-controlled/701799_715270878.html T-1000B,led pixel controller,support WS2801,LPD6803,WS2811,TM1804,TM1809,LPD8806.Etc;max 2048pixels controlled]
*[http://www.aliexpress.com/store/product/T-1000S-SD-card-led-pixel-controller-2012-new-version/701799_533601713.html T-1000S SD card led pixel controller,2012 new version]
*[http://www.aliexpress.com/store/product/T-1000Stand-SD-card-led-pixel-controller-2012-new-version-AC110V-220V-input/701799_533604220.html T-1000Stand SD card led pixel controller,2012 new version;AC110V/220V input]
*[http://www.aliexpress.com/store/product/T-4000-LED-SD-card-led-pixel-controller-can-max-control-4096-pixels/701799_533608089.html T-4000 LED SD card led pixel controller;can max control 4096 pixels]
*[http://www.aliexpress.com/store/product/T-8000C-SD-card-led-pixel-controller-AC85-265V-input/701799_533612960.html T-8000C SD card led pixel controller;AC85-265V input]

=='''Light-O-Rama (LOR) to SPI''' ==

===[http://www.http://www.lightorama.com Light-O-Rama (LOR)]===
(USA Based)
*[http://store.lightorama.com/cc100pisetwi.html Cosmic Color Pixels]
*[http://store.lightorama.com/cc100busetwi.html Cosmic Color Bulbs]
*[http://store.lightorama.com/cocori.html Cosmic Color Strip]

=PIXEL Extenders=
===[http://www.j1sys.com/ Joshua 1 Systems (J1SYS)]===
(USA Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?5441-j1sys j1sys])

*ECG-PPX
ECG-PPX is a combination of small adapter boards that can be used in conjunction with our pixel oriented products (PIXAD8, P12R, etc.) to extend the pixel signals over much longer distances. They should also work with most other brands of pixel drivers. The ECG-PPX system also will distribute a modest power envelope over the same cable for optionally powering the pixels without the need for local power supplies at the pixel strings.
More details at http://www.j1sys.com/ecg-ppx/
*ECG-PPD-A – Powered Pixel Driver - 7VDC – 12VDC input range
*ECG-PPD-B – Powered Pixel Driver - 7VDC – 40VDC input range
*ECG-PPD-C – 4 Channel Powered Pixel Driver - 7VDC – 40VDC input range on Channel 1
*ECG-PPR-A – Multi-Mode Powered Pixel Receiver
*ECG-PPI-A – Powered Pixel Injector - 7VDC-40VDC Input, 5VDC 1.5A output

=E1.31 Bridges and DMX Dongles=
=='''E1.31 (Ethernet) to DMX or Renard Output'''==
===[http://www.diyledexpress.com DIYLEDEXPRESS]===
(USA Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?2860-tjetzer tjetzer])

*[http://www.diyledexpress.com/index.php?main_page=product_info&cPath=22&products_id=157 6 Port E1.31 Bridge]

===[http://www.j1sys.com/ Joshua 1 Systems (J1SYS)]===
(USA Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?5441-j1sys j1sys])

*ECG-D8 (Under development)
*[http://www.j1sys.com/ecg-dr4/ ECG-DR4]
*[http://www.j1sys.com/ecg-d4/ ECG-D4]
*[http://www.j1sys.com/ecg-d2/ ECG-D2]

===[http://shop.martinxmas.com/ RPM]===
(USA Based run by DIYC member [http://doityourselfchristmas.com/forums/member.php?1269-RPM RPM])

*[http://shop.martinxmas.com/product.php?id_product=43 E1.31 to DMX Bridge]

[http://doityourselfchristmas.com/forums/showthread.php?15873-E1-31-(sACN)-to-DMX-Bridge Discussion Thread]

=='''USB to DMX512 Output'''==
USB DMX dongles are commonly used in conjunction with PC software to output a single universe (512 channels) of DMX.

* [https://www.audiovisualdevices.com.au/viewprod.php?catid=&productid=USB485RJ-ISO Audio Visual Devices] or http://auschristmaslighting.com/wiki/index.php/USB485RJ-ISO
* [http://www.enttec.com/index.php?main_menu=Products&pn=70303&show=description Enttec Open DMX USB]
* [http://www.enttec.com/index.php?main_menu=Products&prod=70304&show=description Enttec DMX USB Pro]
* [http://shop.martinxmas.com/product.php?id_product=10 RPM DIY USB to DMX Adaptor]
* [http://www.holidaycoro.com/Enttec-Pro-Compatible-DMX-Dongle-p/53.htm HolidayCoro ActiDongle - Active DMX Dongle (Enttec Pro Compatible)]
*[http://diylightanimation.com/wiki/index.php?title=Equipment#DMX_Devices RJ's LYNX DMX DONGLE]

FTDI drivers for dongles:
* [http://www.ftdichip.com/Drivers/VCP.htm FTDI VCP Drivers]
* [http://www.ftdichip.com/Documents/InstallGuides.htm Install Guides for FTDI Drivers]
* [http://doityourselfchristmas.com/forums/showthread.php?17739-FTDI-USB-gt-Serial Updating a FTDI dongle's EEPROM]
* [[USB2DMX|USB2DMX (which also goes by the name Yet Another DMX Adapter, or YADA)]]

=Dumb RGB DC Controllers Feature Comparisons=
{| class="wikitable"
|+ DC Controller Comparison Table
! Manufacturer
! Model
! Pre-built
! DC Voltage
! Channels
! Channel Current
! Total Current
! Protocol(s)
! Total Price
! Per Ch Price
|-
| [http://www.lightorama.com/ Light-O-Rama]
| [http://store.lightorama.com/cmdedcca.html CMB16D]
| Yes
| 5V - 60V
| 16
| 4A
| 20A per 8 Ch
| LOR, DMX
| $119.95
| $7.49
|-
| [http://www.lightorama.com/ Light-O-Rama]
| [http://store.lightorama.com/cmdedcca2.html CMB16D-QC]
| Yes
| 5V - 60V
| 16
| 4A
| 20A per 8 Ch
| LOR, DMX
| $99.95
| $6.24
|-
| [http://www.tigerdmx.com TigerDMX]
| [[TigerDMX48]]
| Yes
| 9V - 55V
| 48
| 2.5A
| 30A per 24 Ch
| DMX
| $145.00
| $3.02
|-
| [http://www.tigerdmx.com TigerDMX]
| [http://www.tigerdmx.com/tigerdmx120lc.php TigerDMX120LC]
| Yes
| 12V - 36V
| 120
| 100mA
|
| DMX
| $125.00
| $1.04
|-
| [http://www.audiovisualdevices.com.au AVD]
| [[DC48]]
| Yes
| 12V - 36V
| 48
| 2A
| 20A per 24 Ch
| DMX
| $199.00
| $4.15
|-
| [http://www.audiovisualdevices.com.au AVD]
| [[DC24]]
| Yes
| 12V - 36V
| 24
| 2A
| 15A per 12 Ch
| DMX
| $129.00
| $5.38
|-
| [http://www.cngdjs.com Audiolight Intl]
| HD-714 [http://www.holidaycoro.com/product-p/37.htm US] [http://www.aliexpress.com/fm-store/701799/209915969-378113147/Easy-DMX-LED-controller-dmx-decoder-driver.html China]
| Yes
| 12V - 24V
| 3
| 2A
| 6A
| DMX
| $8.95
| $2.98
|-
| [http://www.cngdjs.com Audiolight Intl]
| HD-712 [http://www.holidaycoro.com/product-p/24.htm US] [http://www.aliexpress.com/fm-store/701799/209915969-378111925/Easy-DMX-LED-controller-dmx-decoder-driver.html China]
| Yes
| 12V - 24V
| 27
| 1A
| 15A
| DMX
| $44.21
| $1.64
|-
| [http://www.leynew.com Leynew]
| LN-DMXMODEL-3CH-LV12 [http://www.holidaycoro.com/product-p/26.htm US] [http://www.aliexpress.com/fm-store/701799/209915969-307297826/DMX-512-Module-decoder.html China]
| Yes
| 12V
| 3
| 2A
| 6A
| DMX
| $7.49
| $2.49
|-
| [http://http://www.euchips.com/en/ EUChips]
| [http://www.aliexpress.com/fm-store/701799/209915969-410843238/DMX512-Decoder-DC12-24V-input-max-3A-each-channel-output.html PX24506]
| Yes
| 12V - 24V
| 3
| 3A
| 9A
| DMX
| $22.32
| $7.44
|-
| [http://www.xmasinmelb.com/zencart/ wjohn]
| [[DMX3]]
| No
| 9-35vdc
| 3
| 2A per Chn
| up to 6A
| DMX
| $9.00
| $3.00
|-
| [http://www.xmasinmelb.com/zencart/ wjohn]
| [[DMX16DCSSR]]
| No
| 12-24vdc
| 16
| 2A per Chn
| up to 10A
| DMX
| $48.00
| $3.00
|-
| [http://www.xmasinmelb.com/zencart/ wjohn]
| [[REN64]]
| No
| 9-35vdc
| 64
| 2A per Chn
| up to 7A per SSR
| RS232/485, DMX
| $67.50
| $1.05
|-
| [http://www.christmasinshirley.com/wiki/index.php?title=Renard_Main_Page Renard]
| [http://www.doityourselfchristmas.com/wiki/index.php?title=Ren48LSDv3c Ren48LSD]
| No
| 5,9-24vdc
| 48
| 400mA
| 9.6A x 2
| RS232/485, DMX
| $44.66
| $0.93
|-
| [http://www.diyledexpress.com/index.php?main_page=index&cPath=35_57 DIYLEDExpress]
| [http://www.doityourselfchristmas.com/wiki/index.php?title=Ren24DC Ren24DC]
| Built or Kit
| 5,7-24vdc
| 24
| 4A
| 30A x 2
| RS232/485, DMX
| $72.10
| $3
|}

[http://www.aliexpress.com/store/product/DM-103-3-channel-RGB-dmx-constant-voltage-decoder-DC12-24V-input-max-2A-3channel-output/701799_868042910.html DM103 Ray Wu DMX to 3 Channel]

=Related Links=
[[Different Styles of Pixels]] 
[[Pixel Wiring Colors]] 
[[Dumb RGB or Intelligent Pixels??]] 
[[Things You Will Need To Get Started With Pixels]] 
[[Power Supplies]] 
[[Pixel Connectors]] 
[[Choosing a Pixel Voltage: 5V vs 12V]] 
[[Power Injection]] 
[[Waterproofing Pixels]] 
[[Null Pixels]] 
[[E1.31_(Streaming-ACN)_Protocol|E1.31 Network Setup and Configuration]]

[[Category:RGB]]
[[Category:Pixel]]

Controllers

2015-02-02T14:02:37Z

Macrosill: Reverted edits by Macrosill (talk) to last revision by Dmoore

=Intro=
There are many different types of controllers used for RGB lighting effects. The most common fall into two different categories:
*Pixel Controllers
*Dumb RGB Controllers. 

The different controllers also can be broken into categories based on the type of data communications protocols used to speak to them from the sequencing computer. The main categories of communications protocols are:
* [[Renard]] (using either RS232-serial or RS485)
* [[E1.31_(Streaming-ACN)_Protocol|E1.31]] (DMX over Ethernet)
* [[DMX]] A traditional stage lighting protocol
* Programs stored on SD memory cards
* Lightorama LOR compatable gear

When choosing a Pixel controller it is important that you confirm that your selection is compatible with you system design. Critical properties to consider include are:
* Communications Protocol (E1.31, Renard, DMX, LOR, Etc.)
* [[Choosing_a_Pixel_Voltage:_5V_vs_12V|Pixel Voltage]] (5VDC vs 12VDC)
* [[Different_Styles_of_Pixels|Pixel Type]] (WS2801, WS2811, GECE, LOR, Etc.)
* Number of Pixels to be Controlled
* Number of Connectors and Number of Strings that can be Physically Connected
* Advanced Features
** Grouping (ability to treat multiple Pixels as one)
** RGB Ordering (ability to correct the physical RGB order to match the software sequence order)
** ZigZag (Ability to treat physical strings as multiple logical strings)
** Reverse order (ability to reorder the channels on a string so the most distant one is the first channel)
** Etc.

Generally you also need to add an [[Enclosures|Enclosure]] to the Pixel Controller to protect it from the weather. You will also need a [[Power Supplies|Power Supply]] to power the Pixel Controller and Pixels. There are several ways to connect the [[Power_Injection|Power wiring]] and there are also several types of [[Pixel Connectors]] that can be used to simplify the wiring.

=Disclaimers=
The standard disclaimers pertaining to the information contained on this wiki page are listed [[Disclaimers | here.]] 
'''THIS PAGE IS UNDER CONSTRUCTION AND IS NOT COMPLETE!!''' 

These are selected Pixel Controllers and other devices from the various vendors with a mix of properties. Visit their sites for the latest information and to see their entire product catalog.

'''PLEASE CONFIRM ALL DETAILS WITH VENDOR BEFORE ORDERING!! ALL OF THIS DATA IS SUBJECT TO CONSTANT CHANGE AND MAY BE WRONG!!!'''

Pricing is in US $. Pricing is as of 1-29-13.

'''PRICING DOES NOT INCLUDE SHIPPING, TAXES OR IMPORT DUTIES!'''

Shipping from overseas can be expensive, check with your vendor.

=PIXEL CONTROLLERS=
=='''Renard Protocol (RS232 or RS485)to SPI (Pixel Communication)'''==
'''[[Renard_PX1_Pixel_Controller|Renard PX1 Pixel Controller]]'''

The Renard PX1 was designed by [http://doityourselfchristmas.com/forums/member.php?9-P-Short Phil Short] as an inexpensive Pixel controller designed to work with standard Renard systems. It can be daisy chained with other Renard controllers. The PX1 provides a low cost solution that allows a user to add pixels to an existing display setup using just a simple Renard setup.

=='''E1.31 (Ethernet) to SPI (Pixel Communications)'''==
These interfaces accept an [[E1.31_(Streaming-ACN)_Protocol|E1.31 (Ethernet)]] input and typically drive one or more pixel strings.

===[http://www.HolidayCoro.com HolidayCoro] ===
(USA Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?3828-dmoore David Moore (dmoore)])

Default IP Address: 192.168.0.50 or DHCP if available - can be discovered on network using Assistant Utility
{| class="wikitable" style="text-align: center;"
|-
| Model || Max Pixels || DMX Universes || Pixels Supported || Output Connectors || String Outputs || Image || Link || Price || Manual/Videos || Note
|-
| AlphaPix 4 || 2,720 || 16 UniCast 16 MultiCast||WS2811,WS2812,WS801,WS2803 TM1804,TM1803,TM1812,SM16715 TLS3001,TLS3002,CY3005 LPD6803,D705,LPD1101|| 4 Fused Outputs Screw Terminals || 4 Outputs 680 Pixels Per Output || [[Image:722.jpg|150px|link=http://www.holidaycoro.com/product-p/722.htm]] || [http://www.holidaycoro.com/Product-p/722.htm Product Link] ||Assembled $99.99 ||Coming Soon|| Includes one dedicated RS-485/DMX output, 28A per Controller/7.5A per Output, LCD Interface
|-
| AlphaPix 16 || 5,440 || 32 UniCast 32 MultiCast||WS2811,WS2812,WS801,WS2803 TM1804,TM1803,TM1812,SM16715 TLS3001,TLS3002,CY3005 LPD6803,D705,LPD1101|| 16 Fused Outputs Screw Terminals || 16 Outputs 340 Pixels Per Output || [[Image:AlphaPix16.jpg|150px|link=http://www.holidaycoro.com/product-p/721.htm]] || [http://www.holidaycoro.com/Product-p/721.htm Product Link] ||Assembled $174.99 ||Coming Soon || Includes three dedicated RS-485/DMX outputs (does not use a pixel output), 24A per Bank, 2 Banks per Controller (48A Total)/3A per Output, LCD Interface
|-
| PixLite 4 || 2,720 || 16 UniCast 16 MultiCast||WS2811,WS2812,WS801,WS2803 TM1804,TM1803,TM1812,SM16715 TLS3001,TLS3002,CY3005 LPD6803,D705,LPD1101 USC6909,UCS6912,SM16716,MBI6020|| 4 Fused Outputs Screw Terminals || 4 Outputs 680 Pixels Per Output || [[Image:HolidayCoro-622.jpg|150px|link=http://www.holidaycoro.com/product-p/622.htm]] || [http://www.holidaycoro.com/Product-p/622.htm Product Link] ||Assembled $129.99 ||[https://www.youtube.com/watch?v=Ej1ReP8sVB8 General Setup Video] [https://www.youtube.com/watch?v=Ej1ReP8sVB8 LOR S3 Setup Video] [http://www.advateklights.com/resources/download-info/pixlite-16-user-manual Manual] || Includes one dedicated RS-485/DMX output, 28A per Controller/7A per Output, Gamma Correction, Temp & Power Monitor
|-
| PixLite 16 || 5,440 || 32 UniCast 32 MultiCast||WS2811,WS2812,WS801,WS2803 TM1804,TM1803,TM1812,SM16715 TLS3001,TLS3002,CY3005 LPD6803,D705,LPD1101 USC6909,UCS6912,SM16716,MBI6020|| 16 Fused Outputs Screw Terminals || 16 Outputs 340 Pixels Per Output || [[Image:621.jpg|150px|link=http://www.holidaycoro.com/product-p/621.htm]] || [http://www.holidaycoro.com/Product-p/621.htm Product Link] ||Assembled $219.99 ||[https://www.youtube.com/watch?v=Ej1ReP8sVB8 General Setup Video] [https://www.youtube.com/watch?v=Ej1ReP8sVB8 LOR S3 Setup Video] [http://www.advateklights.com/resources/download-info/pixlite-16-user-manual Manual] || Includes four dedicated RS-485/DMX outputs (does not use a pixel output), 30A per Bank, 2 Banks per Controller (60A Total)/4A per Output, Gamma Correction, Temp & Power Monitor
|}

===[http://www.sandevices.com SanDevices]===
(USA Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?4668-jstjohnz jstjohnz])

[http://sandevices.com/documents/E68x_Controller_Pixel_Config.pdf E68x Configuration Guide]

[http://www.sandevices.com/downloads.html Firmware Updates]

[[E68X-to-DMX#Converter_Configuration]]

Default IP Address: 192.168.1.206

{| class="wikitable"
|-
| Model || Max Pixels || DMX Universes || Pixels Supported || Output Connectors || Max Channels || DMX Universes per Output || Image || Link || Price || Manual || Note
|-
| E6804-4 || 2040 || 7Multicast / 12Unicast || GECE, Native DMX, TM1804, 1903, WS2801, WS2811, TLS3001, CYT3005, LPD6803(+8bit), 8806, 9813, and others|| 4 Fused (1x4 Electrical, 4x1 Logical) || 6120 || Up to 12 || || [http://sandevices.com/E6804Info.html link] || Assembled/Tested: $99, Full Kit: Price $69 [http://doityourselfchristmas.com/forums/showthread.php?26225-E6804-4-port-pixel-controller Presale]|| [http://sandevices.com/documents/SanDevices_E6804_Pixel_Controller_Operating_Manual.pdf Owner's] [http://sandevices.com/documents/SanDevices_E6804_Assembly_Manual.pdf Assembly] || Size is 2.5" x 4", mounting holes on 2"x3" centers, compatible with CG series enclosures. [http://doityourselfchristmas.com/forums/showthread.php?25504-New-Pixel-Controller&p=258848#post258848 Announcement ]
|-
| PS-1 || 1020 || 6Multicast || GECE, Native DMX, TM1804, 1903, WS2801, WS2811, TLS3001, CYT3005, LPD6803(+8bit), 8806, 9813, and others|| 16 Fused (2x8 Electrical, 4x4 Logical) || 3060 || Up to 6 || || [http://sandevices.com/PixelSystem1.html link] || Turnkey System: $399 || [http://sandevices.com/documents/PS1_Users_Guide.pdf Owner's ] || Assembled E682 with power supply in an Enclosure
|-
| E682-12 || 2040 || 6Multicast / 12Unicast || GECE, Native DMX, TM1804, 1903, WS2801, WS2811, TLS3001, CYT3005, LPD6803(+8bit), 8806, 9813, and others|| 16 Fused (2x8 Electrical, 4x4 Logical) || 6120 || Up to 12 || || [http://www.sandevices.com/E681info.html link] || Assembled/Tested: $180, Full Kit: Price $109 || [http://sandevices.com/documents/E682_Operating_Manual.pdf Owner's ] [http://sandevices.com/documents/E682_Assembly_Instructions.pdf Assembly ] ||To be released shortly
|-
| E682-6 || 1020 || 6Multicast || GECE, Native DMX, TM1804, 1903, WS2801, WS2811, TLS3001, CYT3005, LPD6803(+8bit), 8806, 9813, and others|| 16 Fused (2x8 Electrical, 4x4 Logical) || 3060 || Up to 6 || || [http://www.sandevices.com/E681info.html link] || Assembled/Tested: $180, Full Kit: Price $109 || [http://sandevices.com/documents/E682_Operating_Manual.pdf Owner's ] [http://sandevices.com/documents/E682_Assembly_Instructions.pdf Assembly ] || Original E682, Before Firmware Upgrade
|-
| E681-12 || 2040 || 6Multicast / 12Unicast || GECE, Native DMX, TM1804, 1903, WS2801, WS2811, TLS3001, CYT3005, LPD6803(+8bit), 8806, 9813, and others|| 16 Fused (2x8 Electrical, 4x4 Logical) || 6120 || Up to 12 || || [http://www.sandevices.com/E681info.html link] || No Longer Available || [http://sandevices.com/documents/E681_opman.pdf Owner's ] [http://sandevices.com/documents/E681_Assembly_Instructions.pdf Assembly ] || Firmware To be released shortly, requires [http://www.sandevices.com/UPG1.html UP1 upgrade]
|-
| E681-6 || 1020 || 6Multicast || GECE, Native DMX, TM1804, 1903, WS2801, WS2811, TLS3001, CYT3005, LPD6803(+8bit), 8806, 9813, and others|| 16 Fused (2x8 Electrical, 4x4 Logical) || 3060 || Up to 6 || || [http://www.sandevices.com/E681info.html link] || No Longer Available || [http://sandevices.com/documents/E681_opman.pdf Owner's ] [http://sandevices.com/documents/E681_Assembly_Instructions.pdf Assembly ] || Original E681, with Firmware Upgrade and [http://www.sandevices.com/UPG1.html UP1 upgrade]
|-
| E681-4 || 680 || 4Multicast || GECE, Native DMX, TM1804, 1903, WS2801, WS2811, TLS3001, CYT3005, LPD6803(+8bit), 8806, 9813, and others|| 16 Fused (2x8 Electrical, 4x4 Logical) || 2040 || Up to 4 || || [http://www.sandevices.com/E681info.html link] || No Longer Available || [http://sandevices.com/documents/E681_opman.pdf Owner's ] [http://sandevices.com/documents/E681_Assembly_Instructions.pdf Assembly ] || Original E681, without Firmware Upgrade and without [http://www.sandevices.com/UPG1.html UP1 upgrade]
|-
| E680-12 || 2040 || 6Multicast / 12Unicast || GECE, Native DMX, TM1804, 1903, WS2801, WS2811, TLS3001, CYT3005, LPD6803(+8bit), 8806, 9813, and others|| 16 Fused (2x8 Electrical, 4x4 Logical) || 6120 || Up to 12 || || [http://www.sandevices.com/E680Info.html link] || Partial Kit: $19 (PC Board + EEPROM) needs additional parts to function || [http://sandevices.com/documents/e680_opman.pdf Owner's ] [http://sandevices.com/documents/e680_assemman.pdf Assembly ] ||To be released shortly, requires [http://www.sandevices.com/UPG1.html UP1 upgrade]
|-
| E680-6 || 1020 || 6Multicast || GECE, Native DMX, TM1804, 1903, WS2801, WS2811, TLS3001, CYT3005, LPD6803(+8bit), 8806, 9813, and others|| 16 Fused (2x8 Electrical, 4x4 Logical) || 3060 || Up to 6 || || [http://www.sandevices.com/E680Info.html link] || Partial Kit: $19 (PC Board + EEPROM) needs additional parts to function || [http://sandevices.com/documents/e680_opman.pdf Owner's ] [http://sandevices.com/documents/e680_assemman.pdf Assembly ] || Original E680, with Firmware Upgrade and [http://www.sandevices.com/UPG1.html UP1 upgrade]
|-
| E680-4 || 680 || 4Multicast || GECE, Native DMX, TM1804, 1903, WS2801, WS2811, TLS3001, CYT3005, LPD6803(+8bit), 8806, 9813, and others|| 16 Fused (2x8 Electrical, 4x4 Logical) || 2040 || Up to 4 || || [http://www.sandevices.com/E680Info.html link] || Partial Kit: $19 (PC Board + EEPROM) needs additional parts to function || [http://sandevices.com/documents/e680_opman.pdf Owner's ] [http://sandevices.com/documents/e680_assemman.pdf Assembly ] || Original E680, without Firmware Upgrade and without [http://www.sandevices.com/UPG1.html UP1 upgrade]
|}

===[http://www.j1sys.com/ Joshua 1 Systems (J1SYS)]===
(USA Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?5441-j1sys j1sys])

[http://www.j1sys.com/assets/ecg-px-v2.0a.swf Tutorial Video]

[https://www.youtube.com/watch?v=3zJtKlOtI4Y Setup Video]

[http://auschristmaslighting.com/forums/index.php/topic,2232.0.html Unofficial Users Manual]

Default IP Address: 10.10.10.10

{| class="wikitable"
|-
| Model || Max Pixels || DMX Universes || Pixels Supported || Output Connectors || Max Channels || DMX Universes per Output || Image || Link || Price || Manual || Note
|-
| ECG-P12R || 2040 || 12Unicast || LPD6803, WS2801, WS2811, TM180x, TLS3001 || 12 Fused (2x6 Electrical, 3x4 Logical) || 6120 || 1 || || [http://www.j1sys.com/ecg-p12r/ link] || Assembled Board: $175 || [http://www.j1sys.com/assets/PIXAD8-Guide-v0.1.pdf Owner's ] [http://www.j1sys.com/assets/p12r-notes.pdf Notes ] ||
|-
| ECG-PIXAD8 || 1360 || 8Unicast || LPD6803, WS2801, WS2811, TM180x, TLS3001|| 8 Fused (2x4 Electrical, 2x4 Logical) || 4080 || 1 || || [http://www.j1sys.com/ecg-pixad8/ link] || Assembled Board: $155 || [http://www.j1sys.com/assets/PIXAD8-Guide-v0.1.pdf Owner's ] ||
|-
| ECG-P2 || 1360 || 8Unicast || LPD6803, WS2801, WS2811, TM180x, TLS3001|| 2 Unfused (2x1 Electrical, 2x1 Logical) || 4080 || 4 || || [http://www.j1sys.com/ecg-p2/ link] || Assembled Board: $68, Assembled Board w/case: $77 || [http://www.j1sys.com/assets/PIXAD8-Guide-v0.1.pdf Owner's ] ||
|}

===[http://stellascapes.com Stellascapes] ===
(New Zealand Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?491-mrpackethead mrpackethead])

{| class="wikitable"
|-
| Model || Max Pixels || DMX Universes || Pixels Supported || Output Connectors || Max Channels || DMX Universes per Output || Image || Link || Price || Manual || Note
|-
| E16-II Green || 672 || 6Unicast || Stella-green || 16 Fused (? Electrical, ? Logical) || 2016 || ? || || [http://www.stellascapes.com/index.php?option=com_content&view=article&id=55&Itemid=62 link] || Assembled Board: $1296 || ||16 Character LCD Display for diagnostics and identification information.
|-
| E16-II Commercial || 672 || 6Unicast || Stella-black || 16 Fused (? Electrical, ? Logical) || 2016 || ? || || [http://www.stellascapes.com/index.php?option=com_content&view=article&id=55&Itemid=62 link] || Assembled Board: $1995 || ||With power supply and 16 400mm "tails" with waterproof screw up connectors
|-
| E16-II Pro|| 672 || 6Unicast || Stella-black || 16 Fused (? Electrical, ? Logical) || 2016 || ? || || [http://www.stellascapes.com/index.php?option=com_content&view=article&id=55&Itemid=62 link] || Assembled Board: $?? || ||With power supply and Neutrik XLR, power and ethernet chasis connectors
|-
| E2|| 170 || 1Unicast || Stella-black || 2 ? || 512 || ? || || [http://www.stellascapes.com/index.php?option=com_content&view=article&id=55&Itemid=62 link] || Assembled Board: $?? || ||With power supply,operates on low voltage DC (12-48V)
|}

=='''DMX512 to SPI'''==
These interfaces accept a DMX input and typically drive one or more pixel strings.

===[http://www.HolidayCoro.com HolidayCoro] ===
(USA Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?3828-dmoore David Moore (dmoore)])

{| class="wikitable" style="text-align: center;"
|-
| Model || Max Pixels || DMX Channels || Pixels Supported || Output Connectors || Image || Link || Price || Note
|-
| EasyPix || 170 || 512 ||WS2811,WS2812,WS801,WS2803 TM1804,TM1803,TM1812,SM16715 TLS3001,TLS3002,CY3005 LPD6803|| 1 Fused Output Screw Terminals || [[Image:HolidayCoro-614.jpg|150px|link=http://www.holidaycoro.com/product-p/614.htm]] || [http://www.holidaycoro.com/Product-p/614.htm Product Link] ||$39.99 || Null pixels, Reverse order,Push button setting with back-lit LCD screen, built-in sequences
|}

===[http://www.j1sys.com/ Joshua 1 Systems (J1SYS)]===
(USA Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?5441-j1sys j1sys])

{| class="wikitable"
|-
| Model || Max Pixels || DMX Universes || Pixels Supported || Output Connectors || Max Channels || DMX Universes per Output || Image || Link || Price || Manual || Note
|-
| DCG-P2 || 170/680* || 1DMX/*4HyperDMX|| LPD6803, WS2801, WS2811, TM180x, TLS3001 || 2 Unfused (1x2 Electrical, 1x2 Logical) || 512DMX/*2048HyperDMX || 1 || || [http://www.j1sys.com link] || Assembled Board: $53 || ||2 Pixel Outputs share 1 DMX or 4 HyperDmx input channels
|-
| uDCG-P2 || 170/680* || 1DMX/*4HyperDMX|| LPD6803, WS2801, WS2811, TM180x, TLS3001 || 2 Unfused (1x2 Electrical, 1x2 Logical) || 512DMX/*2048HyperDMX || 1 || || [http://www.j1sys.com link] || Assembled Board: $42, Assembled Board w/Case: $48 || ||2 Pixel Outputs share 1 DMX or 4 HyperDmx input channels
|}

===[http://www.aliexpress.com/store/701799 Ray Wu] ===
(China Based)

*[http://www.aliexpress.com/store/product/Mini-protocol-Decoder-DMX-to-WS2801-512-dmx-address-decoded/701799_440556828.html Mini protocol Decoder;DMX to WS2801,512 dmx address decoded] [http://doityourselfchristmas.com/wiki/images/f/f5/Onumen_Manual.pdf Manual]
*[http://www.aliexpress.com/store/product/DD-100-series-mini-DMX-protocol-decoder-support-WS2801-protocol-control-signal/701799_340705630.html DD-100 series mini DMX protocol decoder;support WS2801 protocol control signal] [http://doityourselfchristmas.com/wiki/images/f/f5/Onumen_Manual.pdf Manual]
*[http://www.aliexpress.com/store/product/LT-DMX-1809-WS2811-DMX-Decoder-support-WS2811-TM1804-TM1809-TM1812-driving-IC-DC5V-24V-input/701799_583679340.html LT-DMX-1809(WS2811) DMX Decoder;support WS2811,TM1804,TM1809,TM1812 driving IC;DC5V-24V input] [http://doityourselfchristmas.com/wiki/images/a/ad/LT-1809_DMX512_DECODER.pdf Manual]
*[http://www.aliexpress.com/store/product/LT-DMX-2801-DMX-SPI-Decoder-support-WS2801-WS2803-drving-IC/701799_509914025.html LT-DMX-2801 DMX-SPI Decoder;support WS2801,WS2803 drving IC] [http://doityourselfchristmas.com/wiki/images/6/67/LT-2801_DMX512_DECODER.pdf Manual]
*[http://www.aliexpress.com/store/product/LT-DMX-3001-DMX-SPI-Decoder-support-TLS3001-TLS3002-driving-IC/701799_509913931.html LT-DMX-3001 DMX-SPI Decoder;support TLS3001, TLS3002 driving IC] [http://doityourselfchristmas.com/wiki/images/f/f0/LT-3001_DMX512_DECODER.pdf Manual]
*[http://www.aliexpress.com/store/product/LT-6803-DMX-Decoder-DC5-24V-input-LPD6803-specific-protocol-output-signal-Max256-steps/701799_314083682.html LT-6803 DMX Decoder;DC5-24V input;LPD6803 specific protocol output signal;Max256 steps] [http://doityourselfchristmas.com/wiki/images/3/3d/LT-6803_DMX512_DECODER.pdf Manual]
*[http://www.aliexpress.com/store/product/LT-DMX-9813-DMX-SPI-Decoder-support-P9813-drving-IC/701799_509914126.html LT-DMX-9813 DMX-SPI Decoder;support P9813 drving IC] [[http://doityourselfchristmas.com/wiki/images/3/3d/LT-6803_DMX512_DECODER.pdf Manual]
*[http://www.aliexpress.com/store/product/DD-1000-series-DMX-protocol-decoder-support-WS2801-IC-can-decodering-512-address/701799_340702410.html DD-1000 series DMX protocol decoder;support WS2801 IC;can decodering 512 address] [http://doityourselfchristmas.com/wiki/images/f/f5/Onumen_Manual.pdf Manual]
*[http://www.aliexpress.com/store/product/DD-1000-series-DMX-protocol-decoder-support-LPD6803IC-signal-can-decodering-512-address/701799_340702107.html DD-1000 series DMX protocol decoder;support LPD6803IC signal;can decodering 512 address] [http://doityourselfchristmas.com/wiki/images/f/f5/Onumen_Manual.pdf Manual]

===[http://diybllc.com/ DIYB] ===
(USA based) Run by DIYC user [http://doityourselfchristmas.com/forums/member.php?8235-charleskerr charleskerr]
*[http://diybllc.com/LED-Pixel-String-Controller-5-volt-DIYB-LCPC-01.htm DMX to SPI Pixel Controller] (website no longer online)

===[http://www.electron-design.ru/ Electron Design] ===
(Israel based)
*[http://www.ebay.com/itm/321131195346 Combination Dumb RGB and DMX to SPI Pixel Decoder / Controller]

===[https://www.audiovisualdevices.com.au/ AVD]===
(Australia Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?4449-David_AVD David_AVD])
* [https://www.audiovisualdevices.com.au/viewprod.php?catid=&productid=APC718 Audio Visual Devices APC718] Single SPI (2801 / 6803) output
[http://auschristmaslighting.com/wiki/APC718 ACL Wiki ]

[http://auschristmaslighting.com/forums/index.php/topic,1243.0.html ACL Thread]

===[http://auschristmaslighting.com/ ACL]===
* [http://forums.auschristmaslighting.com/index.php/board,34.0.html TP3244 Pixel Driver] 4 SPI (2801 / 6803) outputs

The Tiger Protocol Bridge (TigerPB) TP3212 is a small controller for use with RGB LED lights and LED strips that utilise driver chips like the 6803/2801/3005. These are the currently targeted protocols and it is possible that other 2-wire and single wire protocols could be supported with firmware upgrades. This will provide future proofing of your controller.

The initial release will accept a standard DMX512A data stream and provide control for 170 RGB Pixels (510ch). There will be dual buffered outputs that will allow you to split the 170 pixels into say 100/70 and run them in different directions and yet control them as a single 170 pixel string.
Each dual buffered output will also allow for the parallel connection of the same number of pixels allowing for two strings to be used with the same patterns. If these are run in opposite directions they would provide for mirrored effects.
Each of the Dual outputs will be able to drive different protocols if required.

If ran with ECG product line from http://www.j1sys.com you can use hyper-DMX and this controller can be expanded to running 4 Universe's off each controller.

More info to Follow and at this point '''this controller is no longer sold'''. It has been talked about coming back out. As the information comes in it will be updated. If you can get one used, they are still very nice units and work well.

More info at http://auschristmaslighting.com/forums/index.php/board,34.0.html

===Onumen===
* [http://auschristmaslighting.com/wiki/Controllers#Onumen Onumen Controllers] (note that the start address of the DPP controllers cannot be fixed)

===[http://shop.martinxmas.com/ RPM]===
(USA Based run by DIYC member [http://doityourselfchristmas.com/forums/member.php?1269-RPM RPM])
* [http://doityourselfchristmas.com/forums/showthread.php?15286-DMX-to-WS2801-Pixel-Bridge RPM Pixel Bridge]

===[http://stellascapes.com Stellascapes] ===
(New Zealand Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?491-mrpackethead mrpackethead])
*T3: DMX512 - SPI Bridge
The T3 controller provides a bridge between DMX512 and 4 strings of RGB pixels.

More details at http://www.stellascapes.com/index.php?option=com_content&view=article&id=55&Itemid=62

=='''SD Memory Card to SPI''' ==
===[http://www.aliexpress.com/store/701799 Ray Wu] ===
(China Based)

*[http://www.aliexpress.com/store/product/SD-LED-pixel-light-controller-support2-3-4wire/701799_404060519.html SD LED pixel light controller;support2,3,4wire]
*[http://www.aliexpress.com/store/product/led-controller-for-WS2801-IC-dream-color-led-flexible-strip/701799_331817904.html led controller for WS2801 IC dream color led flexible strip]
*[http://www.aliexpress.com/store/product/SD-card-DMX-compatible-intelligence-controller-for-pixel-RGB-module-support-CYT3005-IC-512-output-gray/701799_320682984.html SD card-DMX compatible-intelligence controller for pixel RGB module,support CYT3005 IC.512 output gray scale;Max2048 pixels]
*[http://www.aliexpress.com/store/product/T-100K-B-SD-card-led-pixel-controller-AC85-265V-input/701799_533617766.html T-100K-B SD card led pixel controller;AC85-265V input]
*[http://www.aliexpress.com/store/product/T-200K-led-pixel-controller-can-be-controlled-via-PC-suppor-many-kinds-of-IC/701799_497637885.html T-200K online led pixel controller,can be controlled via PC;suppor many kinds of IC;8ports*512pixels=4096pixels]
*[http://www.aliexpress.com/store/product/T-300K-SD-card-led-pixel-controller-AC85-265V-input-can-control-more-than-6000pixels-via/701799_570149882.html T-300K;SD card led pixel controller;AC85-265V input;can control more than 6000pixels via PC,8 ports output]
*[http://www.aliexpress.com/store/product/T-1000A-LED-sd-card-pixel-controller-DC5-24V-input/701799_683082725.html T-1000A,LED sd card pixel controller,DC5-24V input]
*[http://www.aliexpress.com/store/product/T-1000B-led-pixel-controller-support-WS2801-LPD6803-WS2811-TM1804-TM1809-LPD8806-Etc-max-2048pixels-controlled/701799_715270878.html T-1000B,led pixel controller,support WS2801,LPD6803,WS2811,TM1804,TM1809,LPD8806.Etc;max 2048pixels controlled]
*[http://www.aliexpress.com/store/product/T-1000S-SD-card-led-pixel-controller-2012-new-version/701799_533601713.html T-1000S SD card led pixel controller,2012 new version]
*[http://www.aliexpress.com/store/product/T-1000Stand-SD-card-led-pixel-controller-2012-new-version-AC110V-220V-input/701799_533604220.html T-1000Stand SD card led pixel controller,2012 new version;AC110V/220V input]
*[http://www.aliexpress.com/store/product/T-4000-LED-SD-card-led-pixel-controller-can-max-control-4096-pixels/701799_533608089.html T-4000 LED SD card led pixel controller;can max control 4096 pixels]
*[http://www.aliexpress.com/store/product/T-8000C-SD-card-led-pixel-controller-AC85-265V-input/701799_533612960.html T-8000C SD card led pixel controller;AC85-265V input]

=='''Light-O-Rama (LOR) to SPI''' ==

===[http://www.http://www.lightorama.com Light-O-Rama (LOR)]===
(USA Based)
*[http://store.lightorama.com/cc100pisetwi.html Cosmic Color Pixels]
*[http://store.lightorama.com/cc100busetwi.html Cosmic Color Bulbs]
*[http://store.lightorama.com/cocori.html Cosmic Color Strip]

=PIXEL Extenders=
===[http://www.j1sys.com/ Joshua 1 Systems (J1SYS)]===
(USA Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?5441-j1sys j1sys])

*ECG-PPX
ECG-PPX is a combination of small adapter boards that can be used in conjunction with our pixel oriented products (PIXAD8, P12R, etc.) to extend the pixel signals over much longer distances. They should also work with most other brands of pixel drivers. The ECG-PPX system also will distribute a modest power envelope over the same cable for optionally powering the pixels without the need for local power supplies at the pixel strings.
More details at http://www.j1sys.com/ecg-ppx/
*ECG-PPD-A – Powered Pixel Driver - 7VDC – 12VDC input range
*ECG-PPD-B – Powered Pixel Driver - 7VDC – 40VDC input range
*ECG-PPD-C – 4 Channel Powered Pixel Driver - 7VDC – 40VDC input range on Channel 1
*ECG-PPR-A – Multi-Mode Powered Pixel Receiver
*ECG-PPI-A – Powered Pixel Injector - 7VDC-40VDC Input, 5VDC 1.5A output

=E1.31 Bridges and DMX Dongles=
=='''E1.31 (Ethernet) to DMX or Renard Output'''==
===[http://www.diyledexpress.com DIYLEDEXPRESS]===
(USA Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?2860-tjetzer tjetzer])

*[http://www.diyledexpress.com/index.php?main_page=product_info&cPath=22&products_id=157 6 Port E1.31 Bridge]

===[http://www.j1sys.com/ Joshua 1 Systems (J1SYS)]===
(USA Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?5441-j1sys j1sys])

*ECG-D8 (Under development)
*[http://www.j1sys.com/ecg-dr4/ ECG-DR4]
*[http://www.j1sys.com/ecg-d4/ ECG-D4]
*[http://www.j1sys.com/ecg-d2/ ECG-D2]

===[http://shop.martinxmas.com/ RPM]===
(USA Based run by DIYC member [http://doityourselfchristmas.com/forums/member.php?1269-RPM RPM])

*[http://shop.martinxmas.com/product.php?id_product=43 E1.31 to DMX Bridge]

[http://doityourselfchristmas.com/forums/showthread.php?15873-E1-31-(sACN)-to-DMX-Bridge Discussion Thread]

=='''USB to DMX512 Output'''==
USB DMX dongles are commonly used in conjunction with PC software to output a single universe (512 channels) of DMX.

* [https://www.audiovisualdevices.com.au/viewprod.php?catid=&productid=USB485RJ-ISO Audio Visual Devices] or http://auschristmaslighting.com/wiki/index.php/USB485RJ-ISO
* [http://www.enttec.com/index.php?main_menu=Products&pn=70303&show=description Enttec Open DMX USB]
* [http://www.enttec.com/index.php?main_menu=Products&prod=70304&show=description Enttec DMX USB Pro]
* [http://shop.martinxmas.com/product.php?id_product=10 RPM DIY USB to DMX Adaptor]
* [http://www.holidaycoro.com/Enttec-Pro-Compatible-DMX-Dongle-p/53.htm HolidayCoro ActiDongle - Active DMX Dongle (Enttec Pro Compatible)]
*[http://diylightanimation.com/wiki/index.php?title=Equipment#DMX_Devices RJ's LYNX DMX DONGLE]

FTDI drivers for dongles:
* [http://www.ftdichip.com/Drivers/VCP.htm FTDI VCP Drivers]
* [http://www.ftdichip.com/Documents/InstallGuides.htm Install Guides for FTDI Drivers]
* [http://doityourselfchristmas.com/forums/showthread.php?17739-FTDI-USB-gt-Serial Updating a FTDI dongle's EEPROM]
* [[USB2DMX|USB2DMX (which also goes by the name Yet Another DMX Adapter, or YADA)]]

=Dumb RGB DC Controllers Feature Comparisons=
{| class="wikitable"
|+ DC Controller Comparison Table
! Manufacturer
! Model
! Pre-built
! DC Voltage
! Channels
! Channel Current
! Total Current
! Protocol(s)
! Total Price
! Per Ch Price
|-
| [http://www.lightorama.com/ Light-O-Rama]
| [http://store.lightorama.com/cmdedcca.html CMB16D]
| Yes
| 5V - 60V
| 16
| 4A
| 20A per 8 Ch
| LOR, DMX
| $119.95
| $7.49
|-
| [http://www.lightorama.com/ Light-O-Rama]
| [http://store.lightorama.com/cmdedcca2.html CMB16D-QC]
| Yes
| 5V - 60V
| 16
| 4A
| 20A per 8 Ch
| LOR, DMX
| $99.95
| $6.24
|-
| [http://www.tigerdmx.com TigerDMX]
| [[TigerDMX48]]
| Yes
| 9V - 55V
| 48
| 2.5A
| 30A per 24 Ch
| DMX
| $145.00
| $3.02
|-
| [http://www.tigerdmx.com TigerDMX]
| [http://www.tigerdmx.com/tigerdmx120lc.php TigerDMX120LC]
| Yes
| 12V - 36V
| 120
| 100mA
|
| DMX
| $125.00
| $1.04
|-
| [http://www.audiovisualdevices.com.au AVD]
| [[DC48]]
| Yes
| 12V - 36V
| 48
| 2A
| 20A per 24 Ch
| DMX
| $199.00
| $4.15
|-
| [http://www.audiovisualdevices.com.au AVD]
| [[DC24]]
| Yes
| 12V - 36V
| 24
| 2A
| 15A per 12 Ch
| DMX
| $129.00
| $5.38
|-
| [http://www.cngdjs.com Audiolight Intl]
| HD-714 [http://www.holidaycoro.com/product-p/37.htm US] [http://www.aliexpress.com/fm-store/701799/209915969-378113147/Easy-DMX-LED-controller-dmx-decoder-driver.html China]
| Yes
| 12V - 24V
| 3
| 2A
| 6A
| DMX
| $8.95
| $2.98
|-
| [http://www.cngdjs.com Audiolight Intl]
| HD-712 [http://www.holidaycoro.com/product-p/24.htm US] [http://www.aliexpress.com/fm-store/701799/209915969-378111925/Easy-DMX-LED-controller-dmx-decoder-driver.html China]
| Yes
| 12V - 24V
| 27
| 1A
| 15A
| DMX
| $44.21
| $1.64
|-
| [http://www.leynew.com Leynew]
| LN-DMXMODEL-3CH-LV12 [http://www.holidaycoro.com/product-p/26.htm US] [http://www.aliexpress.com/fm-store/701799/209915969-307297826/DMX-512-Module-decoder.html China]
| Yes
| 12V
| 3
| 2A
| 6A
| DMX
| $7.49
| $2.49
|-
| [http://http://www.euchips.com/en/ EUChips]
| [http://www.aliexpress.com/fm-store/701799/209915969-410843238/DMX512-Decoder-DC12-24V-input-max-3A-each-channel-output.html PX24506]
| Yes
| 12V - 24V
| 3
| 3A
| 9A
| DMX
| $22.32
| $7.44
|-
| [http://www.xmasinmelb.com/zencart/ wjohn]
| [[DMX3]]
| No
| 9-35vdc
| 3
| 2A per Chn
| up to 6A
| DMX
| $9.00
| $3.00
|-
| [http://www.xmasinmelb.com/zencart/ wjohn]
| [[DMX16DCSSR]]
| No
| 12-24vdc
| 16
| 2A per Chn
| up to 10A
| DMX
| $48.00
| $3.00
|-
| [http://www.xmasinmelb.com/zencart/ wjohn]
| [[REN64]]
| No
| 9-35vdc
| 64
| 2A per Chn
| up to 7A per SSR
| RS232/485, DMX
| $67.50
| $1.05
|-
| [http://www.christmasinshirley.com/wiki/index.php?title=Renard_Main_Page Renard]
| [http://www.doityourselfchristmas.com/wiki/index.php?title=Ren48LSDv3c Ren48LSD]
| No
| 5,9-24vdc
| 48
| 400mA
| 9.6A x 2
| RS232/485, DMX
| $44.66
| $0.93
|-
| [http://www.diyledexpress.com/index.php?main_page=index&cPath=35_57 DIYLEDExpress]
| [http://www.doityourselfchristmas.com/wiki/index.php?title=Ren24DC Ren24DC]
| Built or Kit
| 5,7-24vdc
| 24
| 4A
| 30A x 2
| RS232/485, DMX
| $72.10
| $3
|}

[http://www.aliexpress.com/store/product/DM-103-3-channel-RGB-dmx-constant-voltage-decoder-DC12-24V-input-max-2A-3channel-output/701799_868042910.html DM103 Ray Wu DMX to 3 Channel]

=Related Links=
[[Different Styles of Pixels]] 
[[Pixel Wiring Colors]] 
[[Dumb RGB or Intelligent Pixels??]] 
[[Things You Will Need To Get Started With Pixels]] 
[[Power Supplies]] 
[[Pixel Connectors]] 
[[Choosing a Pixel Voltage: 5V vs 12V]] 
[[Power Injection]] 
[[Waterproofing Pixels]] 
[[Null Pixels]] 
[[E1.31_(Streaming-ACN)_Protocol|E1.31 Network Setup and Configuration]]

[[Category:RGB]]
[[Category:Pixel]]

Controllers

2015-02-02T13:59:39Z

Macrosill: /* HolidayCoro */

=Intro=
There are many different types of controllers used for RGB lighting effects. The most common fall into two different categories:
*Pixel Controllers
*Dumb RGB Controllers. 

The different controllers also can be broken into categories based on the type of data communications protocols used to speak to them from the sequencing computer. The main categories of communications protocols are:
* [[Renard]] (using either RS232-serial or RS485)
* [[E1.31_(Streaming-ACN)_Protocol|E1.31]] (DMX over Ethernet)
* [[DMX]] A traditional stage lighting protocol
* Programs stored on SD memory cards
* Lightorama LOR compatable gear

When choosing a Pixel controller it is important that you confirm that your selection is compatible with you system design. Critical properties to consider include are:
* Communications Protocol (E1.31, Renard, DMX, LOR, Etc.)
* [[Choosing_a_Pixel_Voltage:_5V_vs_12V|Pixel Voltage]] (5VDC vs 12VDC)
* [[Different_Styles_of_Pixels|Pixel Type]] (WS2801, WS2811, GECE, LOR, Etc.)
* Number of Pixels to be Controlled
* Number of Connectors and Number of Strings that can be Physically Connected
* Advanced Features
** Grouping (ability to treat multiple Pixels as one)
** RGB Ordering (ability to correct the physical RGB order to match the software sequence order)
** ZigZag (Ability to treat physical strings as multiple logical strings)
** Reverse order (ability to reorder the channels on a string so the most distant one is the first channel)
** Etc.

Generally you also need to add an [[Enclosures|Enclosure]] to the Pixel Controller to protect it from the weather. You will also need a [[Power Supplies|Power Supply]] to power the Pixel Controller and Pixels. There are several ways to connect the [[Power_Injection|Power wiring]] and there are also several types of [[Pixel Connectors]] that can be used to simplify the wiring.

=Disclaimers=
The standard disclaimers pertaining to the information contained on this wiki page are listed [[Disclaimers | here.]] 
'''THIS PAGE IS UNDER CONSTRUCTION AND IS NOT COMPLETE!!''' 

These are selected Pixel Controllers and other devices from the various vendors with a mix of properties. Visit their sites for the latest information and to see their entire product catalog.

'''PLEASE CONFIRM ALL DETAILS WITH VENDOR BEFORE ORDERING!! ALL OF THIS DATA IS SUBJECT TO CONSTANT CHANGE AND MAY BE WRONG!!!'''

Pricing is in US $. Pricing is as of 1-29-13.

'''PRICING DOES NOT INCLUDE SHIPPING, TAXES OR IMPORT DUTIES!'''

Shipping from overseas can be expensive, check with your vendor.

=PIXEL CONTROLLERS=
=='''Renard Protocol (RS232 or RS485)to SPI (Pixel Communication)'''==
'''[[Renard_PX1_Pixel_Controller|Renard PX1 Pixel Controller]]'''

The Renard PX1 was designed by [http://doityourselfchristmas.com/forums/member.php?9-P-Short Phil Short] as an inexpensive Pixel controller designed to work with standard Renard systems. It can be daisy chained with other Renard controllers. The PX1 provides a low cost solution that allows a user to add pixels to an existing display setup using just a simple Renard setup.

=='''E1.31 (Ethernet) to SPI (Pixel Communications)'''==
These interfaces accept an [[E1.31_(Streaming-ACN)_Protocol|E1.31 (Ethernet)]] input and typically drive one or more pixel strings.

===[http://www.HolidayCoro.com HolidayCoro] ===
(USA Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?3828-dmoore David Moore (dmoore)])

Default IP Address: 192.168.0.50 or DHCP if available - can be discovered on network using Assistant Utility
{| class="wikitable" style="text-align: center;"
|-
| Model || Max Pixels || DMX Universes || Pixels Supported || Output Connectors || String Outputs || Image || Link || Price || Manual/Videos || Note
|-
| AlphaPix 4 || 2,720 || 16 UniCast 16 MultiCast||WS2811,WS2812,WS801,WS2803 TM1804,TM1803,TM1812,SM16715 TLS3001,TLS3002,CY3005 LPD6803,D705,LPD1101|| 4 Fused Outputs Screw Terminals || 4 Outputs 680 Pixels Per Output || [[Image:722.jpg|150px|link=http://www.holidaycoro.com/product-p/722.htm]] || [http://www.holidaycoro.com/Product-p/722.htm Product Link] ||Assembled $99.99 ||Coming Soon|| Includes one dedicated RS-485/DMX output, 28A per Controller/7.5A per Output, LCD Interface
|-
| AlphaPix 16 || 5,440 || 32 UniCast 32 MultiCast||WS2811,WS2812,WS801,WS2803 TM1804,TM1803,TM1812,SM16715 TLS3001,TLS3002,CY3005 LPD6803,D705,LPD1101|| 16 Fused Outputs Screw Terminals || 16 Outputs 340 Pixels Per Output || [[Image:AlphaPix16.jpg|150px|link=http://www.holidaycoro.com/product-p/721.htm]] || [http://www.holidaycoro.com/Product-p/721.htm Product Link] ||Assembled $174.99 ||Coming Soon || Includes three dedicated RS-485/DMX outputs (does not use a pixel output), 24A per Bank, 2 Banks per Controller (48A Total)/3A per Output, LCD Interface
|-

===[http://www.sandevices.com SanDevices]===
(USA Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?4668-jstjohnz jstjohnz])

[http://sandevices.com/documents/E68x_Controller_Pixel_Config.pdf E68x Configuration Guide]

[http://www.sandevices.com/downloads.html Firmware Updates]

[[E68X-to-DMX#Converter_Configuration]]

Default IP Address: 192.168.1.206

{| class="wikitable"
|-
| Model || Max Pixels || DMX Universes || Pixels Supported || Output Connectors || Max Channels || DMX Universes per Output || Image || Link || Price || Manual || Note
|-
| E6804-4 || 2040 || 7Multicast / 12Unicast || GECE, Native DMX, TM1804, 1903, WS2801, WS2811, TLS3001, CYT3005, LPD6803(+8bit), 8806, 9813, and others|| 4 Fused (1x4 Electrical, 4x1 Logical) || 6120 || Up to 12 || || [http://sandevices.com/E6804Info.html link] || Assembled/Tested: $99, Full Kit: Price $69 [http://doityourselfchristmas.com/forums/showthread.php?26225-E6804-4-port-pixel-controller Presale]|| [http://sandevices.com/documents/SanDevices_E6804_Pixel_Controller_Operating_Manual.pdf Owner's] [http://sandevices.com/documents/SanDevices_E6804_Assembly_Manual.pdf Assembly] || Size is 2.5" x 4", mounting holes on 2"x3" centers, compatible with CG series enclosures. [http://doityourselfchristmas.com/forums/showthread.php?25504-New-Pixel-Controller&p=258848#post258848 Announcement ]
|-
| PS-1 || 1020 || 6Multicast || GECE, Native DMX, TM1804, 1903, WS2801, WS2811, TLS3001, CYT3005, LPD6803(+8bit), 8806, 9813, and others|| 16 Fused (2x8 Electrical, 4x4 Logical) || 3060 || Up to 6 || || [http://sandevices.com/PixelSystem1.html link] || Turnkey System: $399 || [http://sandevices.com/documents/PS1_Users_Guide.pdf Owner's ] || Assembled E682 with power supply in an Enclosure
|-
| E682-12 || 2040 || 6Multicast / 12Unicast || GECE, Native DMX, TM1804, 1903, WS2801, WS2811, TLS3001, CYT3005, LPD6803(+8bit), 8806, 9813, and others|| 16 Fused (2x8 Electrical, 4x4 Logical) || 6120 || Up to 12 || || [http://www.sandevices.com/E681info.html link] || Assembled/Tested: $180, Full Kit: Price $109 || [http://sandevices.com/documents/E682_Operating_Manual.pdf Owner's ] [http://sandevices.com/documents/E682_Assembly_Instructions.pdf Assembly ] ||To be released shortly
|-
| E682-6 || 1020 || 6Multicast || GECE, Native DMX, TM1804, 1903, WS2801, WS2811, TLS3001, CYT3005, LPD6803(+8bit), 8806, 9813, and others|| 16 Fused (2x8 Electrical, 4x4 Logical) || 3060 || Up to 6 || || [http://www.sandevices.com/E681info.html link] || Assembled/Tested: $180, Full Kit: Price $109 || [http://sandevices.com/documents/E682_Operating_Manual.pdf Owner's ] [http://sandevices.com/documents/E682_Assembly_Instructions.pdf Assembly ] || Original E682, Before Firmware Upgrade
|-
| E681-12 || 2040 || 6Multicast / 12Unicast || GECE, Native DMX, TM1804, 1903, WS2801, WS2811, TLS3001, CYT3005, LPD6803(+8bit), 8806, 9813, and others|| 16 Fused (2x8 Electrical, 4x4 Logical) || 6120 || Up to 12 || || [http://www.sandevices.com/E681info.html link] || No Longer Available || [http://sandevices.com/documents/E681_opman.pdf Owner's ] [http://sandevices.com/documents/E681_Assembly_Instructions.pdf Assembly ] || Firmware To be released shortly, requires [http://www.sandevices.com/UPG1.html UP1 upgrade]
|-
| E681-6 || 1020 || 6Multicast || GECE, Native DMX, TM1804, 1903, WS2801, WS2811, TLS3001, CYT3005, LPD6803(+8bit), 8806, 9813, and others|| 16 Fused (2x8 Electrical, 4x4 Logical) || 3060 || Up to 6 || || [http://www.sandevices.com/E681info.html link] || No Longer Available || [http://sandevices.com/documents/E681_opman.pdf Owner's ] [http://sandevices.com/documents/E681_Assembly_Instructions.pdf Assembly ] || Original E681, with Firmware Upgrade and [http://www.sandevices.com/UPG1.html UP1 upgrade]
|-
| E681-4 || 680 || 4Multicast || GECE, Native DMX, TM1804, 1903, WS2801, WS2811, TLS3001, CYT3005, LPD6803(+8bit), 8806, 9813, and others|| 16 Fused (2x8 Electrical, 4x4 Logical) || 2040 || Up to 4 || || [http://www.sandevices.com/E681info.html link] || No Longer Available || [http://sandevices.com/documents/E681_opman.pdf Owner's ] [http://sandevices.com/documents/E681_Assembly_Instructions.pdf Assembly ] || Original E681, without Firmware Upgrade and without [http://www.sandevices.com/UPG1.html UP1 upgrade]
|-
| E680-12 || 2040 || 6Multicast / 12Unicast || GECE, Native DMX, TM1804, 1903, WS2801, WS2811, TLS3001, CYT3005, LPD6803(+8bit), 8806, 9813, and others|| 16 Fused (2x8 Electrical, 4x4 Logical) || 6120 || Up to 12 || || [http://www.sandevices.com/E680Info.html link] || Partial Kit: $19 (PC Board + EEPROM) needs additional parts to function || [http://sandevices.com/documents/e680_opman.pdf Owner's ] [http://sandevices.com/documents/e680_assemman.pdf Assembly ] ||To be released shortly, requires [http://www.sandevices.com/UPG1.html UP1 upgrade]
|-
| E680-6 || 1020 || 6Multicast || GECE, Native DMX, TM1804, 1903, WS2801, WS2811, TLS3001, CYT3005, LPD6803(+8bit), 8806, 9813, and others|| 16 Fused (2x8 Electrical, 4x4 Logical) || 3060 || Up to 6 || || [http://www.sandevices.com/E680Info.html link] || Partial Kit: $19 (PC Board + EEPROM) needs additional parts to function || [http://sandevices.com/documents/e680_opman.pdf Owner's ] [http://sandevices.com/documents/e680_assemman.pdf Assembly ] || Original E680, with Firmware Upgrade and [http://www.sandevices.com/UPG1.html UP1 upgrade]
|-
| E680-4 || 680 || 4Multicast || GECE, Native DMX, TM1804, 1903, WS2801, WS2811, TLS3001, CYT3005, LPD6803(+8bit), 8806, 9813, and others|| 16 Fused (2x8 Electrical, 4x4 Logical) || 2040 || Up to 4 || || [http://www.sandevices.com/E680Info.html link] || Partial Kit: $19 (PC Board + EEPROM) needs additional parts to function || [http://sandevices.com/documents/e680_opman.pdf Owner's ] [http://sandevices.com/documents/e680_assemman.pdf Assembly ] || Original E680, without Firmware Upgrade and without [http://www.sandevices.com/UPG1.html UP1 upgrade]
|}

===[http://www.j1sys.com/ Joshua 1 Systems (J1SYS)]===
(USA Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?5441-j1sys j1sys])

[http://www.j1sys.com/assets/ecg-px-v2.0a.swf Tutorial Video]

[https://www.youtube.com/watch?v=3zJtKlOtI4Y Setup Video]

[http://auschristmaslighting.com/forums/index.php/topic,2232.0.html Unofficial Users Manual]

Default IP Address: 10.10.10.10

{| class="wikitable"
|-
| Model || Max Pixels || DMX Universes || Pixels Supported || Output Connectors || Max Channels || DMX Universes per Output || Image || Link || Price || Manual || Note
|-
| ECG-P12R || 2040 || 12Unicast || LPD6803, WS2801, WS2811, TM180x, TLS3001 || 12 Fused (2x6 Electrical, 3x4 Logical) || 6120 || 1 || || [http://www.j1sys.com/ecg-p12r/ link] || Assembled Board: $175 || [http://www.j1sys.com/assets/PIXAD8-Guide-v0.1.pdf Owner's ] [http://www.j1sys.com/assets/p12r-notes.pdf Notes ] ||
|-
| ECG-PIXAD8 || 1360 || 8Unicast || LPD6803, WS2801, WS2811, TM180x, TLS3001|| 8 Fused (2x4 Electrical, 2x4 Logical) || 4080 || 1 || || [http://www.j1sys.com/ecg-pixad8/ link] || Assembled Board: $155 || [http://www.j1sys.com/assets/PIXAD8-Guide-v0.1.pdf Owner's ] ||
|-
| ECG-P2 || 1360 || 8Unicast || LPD6803, WS2801, WS2811, TM180x, TLS3001|| 2 Unfused (2x1 Electrical, 2x1 Logical) || 4080 || 4 || || [http://www.j1sys.com/ecg-p2/ link] || Assembled Board: $68, Assembled Board w/case: $77 || [http://www.j1sys.com/assets/PIXAD8-Guide-v0.1.pdf Owner's ] ||
|}

===[http://stellascapes.com Stellascapes] ===
(New Zealand Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?491-mrpackethead mrpackethead])

{| class="wikitable"
|-
| Model || Max Pixels || DMX Universes || Pixels Supported || Output Connectors || Max Channels || DMX Universes per Output || Image || Link || Price || Manual || Note
|-
| E16-II Green || 672 || 6Unicast || Stella-green || 16 Fused (? Electrical, ? Logical) || 2016 || ? || || [http://www.stellascapes.com/index.php?option=com_content&view=article&id=55&Itemid=62 link] || Assembled Board: $1296 || ||16 Character LCD Display for diagnostics and identification information.
|-
| E16-II Commercial || 672 || 6Unicast || Stella-black || 16 Fused (? Electrical, ? Logical) || 2016 || ? || || [http://www.stellascapes.com/index.php?option=com_content&view=article&id=55&Itemid=62 link] || Assembled Board: $1995 || ||With power supply and 16 400mm "tails" with waterproof screw up connectors
|-
| E16-II Pro|| 672 || 6Unicast || Stella-black || 16 Fused (? Electrical, ? Logical) || 2016 || ? || || [http://www.stellascapes.com/index.php?option=com_content&view=article&id=55&Itemid=62 link] || Assembled Board: $?? || ||With power supply and Neutrik XLR, power and ethernet chasis connectors
|-
| E2|| 170 || 1Unicast || Stella-black || 2 ? || 512 || ? || || [http://www.stellascapes.com/index.php?option=com_content&view=article&id=55&Itemid=62 link] || Assembled Board: $?? || ||With power supply,operates on low voltage DC (12-48V)
|}

=='''DMX512 to SPI'''==
These interfaces accept a DMX input and typically drive one or more pixel strings.

===[http://www.HolidayCoro.com HolidayCoro] ===
(USA Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?3828-dmoore David Moore (dmoore)])

{| class="wikitable" style="text-align: center;"
|-
| Model || Max Pixels || DMX Channels || Pixels Supported || Output Connectors || Image || Link || Price || Note
|-
| EasyPix || 170 || 512 ||WS2811,WS2812,WS801,WS2803 TM1804,TM1803,TM1812,SM16715 TLS3001,TLS3002,CY3005 LPD6803|| 1 Fused Output Screw Terminals || [[Image:HolidayCoro-614.jpg|150px|link=http://www.holidaycoro.com/product-p/614.htm]] || [http://www.holidaycoro.com/Product-p/614.htm Product Link] ||$39.99 || Null pixels, Reverse order,Push button setting with back-lit LCD screen, built-in sequences
|}

===[http://www.j1sys.com/ Joshua 1 Systems (J1SYS)]===
(USA Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?5441-j1sys j1sys])

{| class="wikitable"
|-
| Model || Max Pixels || DMX Universes || Pixels Supported || Output Connectors || Max Channels || DMX Universes per Output || Image || Link || Price || Manual || Note
|-
| DCG-P2 || 170/680* || 1DMX/*4HyperDMX|| LPD6803, WS2801, WS2811, TM180x, TLS3001 || 2 Unfused (1x2 Electrical, 1x2 Logical) || 512DMX/*2048HyperDMX || 1 || || [http://www.j1sys.com link] || Assembled Board: $53 || ||2 Pixel Outputs share 1 DMX or 4 HyperDmx input channels
|-
| uDCG-P2 || 170/680* || 1DMX/*4HyperDMX|| LPD6803, WS2801, WS2811, TM180x, TLS3001 || 2 Unfused (1x2 Electrical, 1x2 Logical) || 512DMX/*2048HyperDMX || 1 || || [http://www.j1sys.com link] || Assembled Board: $42, Assembled Board w/Case: $48 || ||2 Pixel Outputs share 1 DMX or 4 HyperDmx input channels
|}

===[http://www.aliexpress.com/store/701799 Ray Wu] ===
(China Based)

*[http://www.aliexpress.com/store/product/Mini-protocol-Decoder-DMX-to-WS2801-512-dmx-address-decoded/701799_440556828.html Mini protocol Decoder;DMX to WS2801,512 dmx address decoded] [http://doityourselfchristmas.com/wiki/images/f/f5/Onumen_Manual.pdf Manual]
*[http://www.aliexpress.com/store/product/DD-100-series-mini-DMX-protocol-decoder-support-WS2801-protocol-control-signal/701799_340705630.html DD-100 series mini DMX protocol decoder;support WS2801 protocol control signal] [http://doityourselfchristmas.com/wiki/images/f/f5/Onumen_Manual.pdf Manual]
*[http://www.aliexpress.com/store/product/LT-DMX-1809-WS2811-DMX-Decoder-support-WS2811-TM1804-TM1809-TM1812-driving-IC-DC5V-24V-input/701799_583679340.html LT-DMX-1809(WS2811) DMX Decoder;support WS2811,TM1804,TM1809,TM1812 driving IC;DC5V-24V input] [http://doityourselfchristmas.com/wiki/images/a/ad/LT-1809_DMX512_DECODER.pdf Manual]
*[http://www.aliexpress.com/store/product/LT-DMX-2801-DMX-SPI-Decoder-support-WS2801-WS2803-drving-IC/701799_509914025.html LT-DMX-2801 DMX-SPI Decoder;support WS2801,WS2803 drving IC] [http://doityourselfchristmas.com/wiki/images/6/67/LT-2801_DMX512_DECODER.pdf Manual]
*[http://www.aliexpress.com/store/product/LT-DMX-3001-DMX-SPI-Decoder-support-TLS3001-TLS3002-driving-IC/701799_509913931.html LT-DMX-3001 DMX-SPI Decoder;support TLS3001, TLS3002 driving IC] [http://doityourselfchristmas.com/wiki/images/f/f0/LT-3001_DMX512_DECODER.pdf Manual]
*[http://www.aliexpress.com/store/product/LT-6803-DMX-Decoder-DC5-24V-input-LPD6803-specific-protocol-output-signal-Max256-steps/701799_314083682.html LT-6803 DMX Decoder;DC5-24V input;LPD6803 specific protocol output signal;Max256 steps] [http://doityourselfchristmas.com/wiki/images/3/3d/LT-6803_DMX512_DECODER.pdf Manual]
*[http://www.aliexpress.com/store/product/LT-DMX-9813-DMX-SPI-Decoder-support-P9813-drving-IC/701799_509914126.html LT-DMX-9813 DMX-SPI Decoder;support P9813 drving IC] [[http://doityourselfchristmas.com/wiki/images/3/3d/LT-6803_DMX512_DECODER.pdf Manual]
*[http://www.aliexpress.com/store/product/DD-1000-series-DMX-protocol-decoder-support-WS2801-IC-can-decodering-512-address/701799_340702410.html DD-1000 series DMX protocol decoder;support WS2801 IC;can decodering 512 address] [http://doityourselfchristmas.com/wiki/images/f/f5/Onumen_Manual.pdf Manual]
*[http://www.aliexpress.com/store/product/DD-1000-series-DMX-protocol-decoder-support-LPD6803IC-signal-can-decodering-512-address/701799_340702107.html DD-1000 series DMX protocol decoder;support LPD6803IC signal;can decodering 512 address] [http://doityourselfchristmas.com/wiki/images/f/f5/Onumen_Manual.pdf Manual]

===[http://diybllc.com/ DIYB] ===
(USA based) Run by DIYC user [http://doityourselfchristmas.com/forums/member.php?8235-charleskerr charleskerr]
*[http://diybllc.com/LED-Pixel-String-Controller-5-volt-DIYB-LCPC-01.htm DMX to SPI Pixel Controller] (website no longer online)

===[http://www.electron-design.ru/ Electron Design] ===
(Israel based)
*[http://www.ebay.com/itm/321131195346 Combination Dumb RGB and DMX to SPI Pixel Decoder / Controller]

===[https://www.audiovisualdevices.com.au/ AVD]===
(Australia Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?4449-David_AVD David_AVD])
* [https://www.audiovisualdevices.com.au/viewprod.php?catid=&productid=APC718 Audio Visual Devices APC718] Single SPI (2801 / 6803) output
[http://auschristmaslighting.com/wiki/APC718 ACL Wiki ]

[http://auschristmaslighting.com/forums/index.php/topic,1243.0.html ACL Thread]

===[http://auschristmaslighting.com/ ACL]===
* [http://forums.auschristmaslighting.com/index.php/board,34.0.html TP3244 Pixel Driver] 4 SPI (2801 / 6803) outputs

The Tiger Protocol Bridge (TigerPB) TP3212 is a small controller for use with RGB LED lights and LED strips that utilise driver chips like the 6803/2801/3005. These are the currently targeted protocols and it is possible that other 2-wire and single wire protocols could be supported with firmware upgrades. This will provide future proofing of your controller.

The initial release will accept a standard DMX512A data stream and provide control for 170 RGB Pixels (510ch). There will be dual buffered outputs that will allow you to split the 170 pixels into say 100/70 and run them in different directions and yet control them as a single 170 pixel string.
Each dual buffered output will also allow for the parallel connection of the same number of pixels allowing for two strings to be used with the same patterns. If these are run in opposite directions they would provide for mirrored effects.
Each of the Dual outputs will be able to drive different protocols if required.

If ran with ECG product line from http://www.j1sys.com you can use hyper-DMX and this controller can be expanded to running 4 Universe's off each controller.

More info to Follow and at this point '''this controller is no longer sold'''. It has been talked about coming back out. As the information comes in it will be updated. If you can get one used, they are still very nice units and work well.

More info at http://auschristmaslighting.com/forums/index.php/board,34.0.html

===Onumen===
* [http://auschristmaslighting.com/wiki/Controllers#Onumen Onumen Controllers] (note that the start address of the DPP controllers cannot be fixed)

===[http://shop.martinxmas.com/ RPM]===
(USA Based run by DIYC member [http://doityourselfchristmas.com/forums/member.php?1269-RPM RPM])
* [http://doityourselfchristmas.com/forums/showthread.php?15286-DMX-to-WS2801-Pixel-Bridge RPM Pixel Bridge]

===[http://stellascapes.com Stellascapes] ===
(New Zealand Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?491-mrpackethead mrpackethead])
*T3: DMX512 - SPI Bridge
The T3 controller provides a bridge between DMX512 and 4 strings of RGB pixels.

More details at http://www.stellascapes.com/index.php?option=com_content&view=article&id=55&Itemid=62

=='''SD Memory Card to SPI''' ==
===[http://www.aliexpress.com/store/701799 Ray Wu] ===
(China Based)

*[http://www.aliexpress.com/store/product/SD-LED-pixel-light-controller-support2-3-4wire/701799_404060519.html SD LED pixel light controller;support2,3,4wire]
*[http://www.aliexpress.com/store/product/led-controller-for-WS2801-IC-dream-color-led-flexible-strip/701799_331817904.html led controller for WS2801 IC dream color led flexible strip]
*[http://www.aliexpress.com/store/product/SD-card-DMX-compatible-intelligence-controller-for-pixel-RGB-module-support-CYT3005-IC-512-output-gray/701799_320682984.html SD card-DMX compatible-intelligence controller for pixel RGB module,support CYT3005 IC.512 output gray scale;Max2048 pixels]
*[http://www.aliexpress.com/store/product/T-100K-B-SD-card-led-pixel-controller-AC85-265V-input/701799_533617766.html T-100K-B SD card led pixel controller;AC85-265V input]
*[http://www.aliexpress.com/store/product/T-200K-led-pixel-controller-can-be-controlled-via-PC-suppor-many-kinds-of-IC/701799_497637885.html T-200K online led pixel controller,can be controlled via PC;suppor many kinds of IC;8ports*512pixels=4096pixels]
*[http://www.aliexpress.com/store/product/T-300K-SD-card-led-pixel-controller-AC85-265V-input-can-control-more-than-6000pixels-via/701799_570149882.html T-300K;SD card led pixel controller;AC85-265V input;can control more than 6000pixels via PC,8 ports output]
*[http://www.aliexpress.com/store/product/T-1000A-LED-sd-card-pixel-controller-DC5-24V-input/701799_683082725.html T-1000A,LED sd card pixel controller,DC5-24V input]
*[http://www.aliexpress.com/store/product/T-1000B-led-pixel-controller-support-WS2801-LPD6803-WS2811-TM1804-TM1809-LPD8806-Etc-max-2048pixels-controlled/701799_715270878.html T-1000B,led pixel controller,support WS2801,LPD6803,WS2811,TM1804,TM1809,LPD8806.Etc;max 2048pixels controlled]
*[http://www.aliexpress.com/store/product/T-1000S-SD-card-led-pixel-controller-2012-new-version/701799_533601713.html T-1000S SD card led pixel controller,2012 new version]
*[http://www.aliexpress.com/store/product/T-1000Stand-SD-card-led-pixel-controller-2012-new-version-AC110V-220V-input/701799_533604220.html T-1000Stand SD card led pixel controller,2012 new version;AC110V/220V input]
*[http://www.aliexpress.com/store/product/T-4000-LED-SD-card-led-pixel-controller-can-max-control-4096-pixels/701799_533608089.html T-4000 LED SD card led pixel controller;can max control 4096 pixels]
*[http://www.aliexpress.com/store/product/T-8000C-SD-card-led-pixel-controller-AC85-265V-input/701799_533612960.html T-8000C SD card led pixel controller;AC85-265V input]

=='''Light-O-Rama (LOR) to SPI''' ==

===[http://www.http://www.lightorama.com Light-O-Rama (LOR)]===
(USA Based)
*[http://store.lightorama.com/cc100pisetwi.html Cosmic Color Pixels]
*[http://store.lightorama.com/cc100busetwi.html Cosmic Color Bulbs]
*[http://store.lightorama.com/cocori.html Cosmic Color Strip]

=PIXEL Extenders=
===[http://www.j1sys.com/ Joshua 1 Systems (J1SYS)]===
(USA Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?5441-j1sys j1sys])

*ECG-PPX
ECG-PPX is a combination of small adapter boards that can be used in conjunction with our pixel oriented products (PIXAD8, P12R, etc.) to extend the pixel signals over much longer distances. They should also work with most other brands of pixel drivers. The ECG-PPX system also will distribute a modest power envelope over the same cable for optionally powering the pixels without the need for local power supplies at the pixel strings.
More details at http://www.j1sys.com/ecg-ppx/
*ECG-PPD-A – Powered Pixel Driver - 7VDC – 12VDC input range
*ECG-PPD-B – Powered Pixel Driver - 7VDC – 40VDC input range
*ECG-PPD-C – 4 Channel Powered Pixel Driver - 7VDC – 40VDC input range on Channel 1
*ECG-PPR-A – Multi-Mode Powered Pixel Receiver
*ECG-PPI-A – Powered Pixel Injector - 7VDC-40VDC Input, 5VDC 1.5A output

=E1.31 Bridges and DMX Dongles=
=='''E1.31 (Ethernet) to DMX or Renard Output'''==
===[http://www.diyledexpress.com DIYLEDEXPRESS]===
(USA Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?2860-tjetzer tjetzer])

*[http://www.diyledexpress.com/index.php?main_page=product_info&cPath=22&products_id=157 6 Port E1.31 Bridge]

===[http://www.j1sys.com/ Joshua 1 Systems (J1SYS)]===
(USA Based run by DIYC user [http://doityourselfchristmas.com/forums/member.php?5441-j1sys j1sys])

*ECG-D8 (Under development)
*[http://www.j1sys.com/ecg-dr4/ ECG-DR4]
*[http://www.j1sys.com/ecg-d4/ ECG-D4]
*[http://www.j1sys.com/ecg-d2/ ECG-D2]

===[http://shop.martinxmas.com/ RPM]===
(USA Based run by DIYC member [http://doityourselfchristmas.com/forums/member.php?1269-RPM RPM])

*[http://shop.martinxmas.com/product.php?id_product=43 E1.31 to DMX Bridge]

[http://doityourselfchristmas.com/forums/showthread.php?15873-E1-31-(sACN)-to-DMX-Bridge Discussion Thread]

=='''USB to DMX512 Output'''==
USB DMX dongles are commonly used in conjunction with PC software to output a single universe (512 channels) of DMX.

* [https://www.audiovisualdevices.com.au/viewprod.php?catid=&productid=USB485RJ-ISO Audio Visual Devices] or http://auschristmaslighting.com/wiki/index.php/USB485RJ-ISO
* [http://www.enttec.com/index.php?main_menu=Products&pn=70303&show=description Enttec Open DMX USB]
* [http://www.enttec.com/index.php?main_menu=Products&prod=70304&show=description Enttec DMX USB Pro]
* [http://shop.martinxmas.com/product.php?id_product=10 RPM DIY USB to DMX Adaptor]
* [http://www.holidaycoro.com/Enttec-Pro-Compatible-DMX-Dongle-p/53.htm HolidayCoro ActiDongle - Active DMX Dongle (Enttec Pro Compatible)]
*[http://diylightanimation.com/wiki/index.php?title=Equipment#DMX_Devices RJ's LYNX DMX DONGLE]

FTDI drivers for dongles:
* [http://www.ftdichip.com/Drivers/VCP.htm FTDI VCP Drivers]
* [http://www.ftdichip.com/Documents/InstallGuides.htm Install Guides for FTDI Drivers]
* [http://doityourselfchristmas.com/forums/showthread.php?17739-FTDI-USB-gt-Serial Updating a FTDI dongle's EEPROM]
* [[USB2DMX|USB2DMX (which also goes by the name Yet Another DMX Adapter, or YADA)]]

=Dumb RGB DC Controllers Feature Comparisons=
{| class="wikitable"
|+ DC Controller Comparison Table
! Manufacturer
! Model
! Pre-built
! DC Voltage
! Channels
! Channel Current
! Total Current
! Protocol(s)
! Total Price
! Per Ch Price
|-
| [http://www.lightorama.com/ Light-O-Rama]
| [http://store.lightorama.com/cmdedcca.html CMB16D]
| Yes
| 5V - 60V
| 16
| 4A
| 20A per 8 Ch
| LOR, DMX
| $119.95
| $7.49
|-
| [http://www.lightorama.com/ Light-O-Rama]
| [http://store.lightorama.com/cmdedcca2.html CMB16D-QC]
| Yes
| 5V - 60V
| 16
| 4A
| 20A per 8 Ch
| LOR, DMX
| $99.95
| $6.24
|-
| [http://www.tigerdmx.com TigerDMX]
| [[TigerDMX48]]
| Yes
| 9V - 55V
| 48
| 2.5A
| 30A per 24 Ch
| DMX
| $145.00
| $3.02
|-
| [http://www.tigerdmx.com TigerDMX]
| [http://www.tigerdmx.com/tigerdmx120lc.php TigerDMX120LC]
| Yes
| 12V - 36V
| 120
| 100mA
|
| DMX
| $125.00
| $1.04
|-
| [http://www.audiovisualdevices.com.au AVD]
| [[DC48]]
| Yes
| 12V - 36V
| 48
| 2A
| 20A per 24 Ch
| DMX
| $199.00
| $4.15
|-
| [http://www.audiovisualdevices.com.au AVD]
| [[DC24]]
| Yes
| 12V - 36V
| 24
| 2A
| 15A per 12 Ch
| DMX
| $129.00
| $5.38
|-
| [http://www.cngdjs.com Audiolight Intl]
| HD-714 [http://www.holidaycoro.com/product-p/37.htm US] [http://www.aliexpress.com/fm-store/701799/209915969-378113147/Easy-DMX-LED-controller-dmx-decoder-driver.html China]
| Yes
| 12V - 24V
| 3
| 2A
| 6A
| DMX
| $8.95
| $2.98
|-
| [http://www.cngdjs.com Audiolight Intl]
| HD-712 [http://www.holidaycoro.com/product-p/24.htm US] [http://www.aliexpress.com/fm-store/701799/209915969-378111925/Easy-DMX-LED-controller-dmx-decoder-driver.html China]
| Yes
| 12V - 24V
| 27
| 1A
| 15A
| DMX
| $44.21
| $1.64
|-
| [http://www.leynew.com Leynew]
| LN-DMXMODEL-3CH-LV12 [http://www.holidaycoro.com/product-p/26.htm US] [http://www.aliexpress.com/fm-store/701799/209915969-307297826/DMX-512-Module-decoder.html China]
| Yes
| 12V
| 3
| 2A
| 6A
| DMX
| $7.49
| $2.49
|-
| [http://http://www.euchips.com/en/ EUChips]
| [http://www.aliexpress.com/fm-store/701799/209915969-410843238/DMX512-Decoder-DC12-24V-input-max-3A-each-channel-output.html PX24506]
| Yes
| 12V - 24V
| 3
| 3A
| 9A
| DMX
| $22.32
| $7.44
|-
| [http://www.xmasinmelb.com/zencart/ wjohn]
| [[DMX3]]
| No
| 9-35vdc
| 3
| 2A per Chn
| up to 6A
| DMX
| $9.00
| $3.00
|-
| [http://www.xmasinmelb.com/zencart/ wjohn]
| [[DMX16DCSSR]]
| No
| 12-24vdc
| 16
| 2A per Chn
| up to 10A
| DMX
| $48.00
| $3.00
|-
| [http://www.xmasinmelb.com/zencart/ wjohn]
| [[REN64]]
| No
| 9-35vdc
| 64
| 2A per Chn
| up to 7A per SSR
| RS232/485, DMX
| $67.50
| $1.05
|-
| [http://www.christmasinshirley.com/wiki/index.php?title=Renard_Main_Page Renard]
| [http://www.doityourselfchristmas.com/wiki/index.php?title=Ren48LSDv3c Ren48LSD]
| No
| 5,9-24vdc
| 48
| 400mA
| 9.6A x 2
| RS232/485, DMX
| $44.66
| $0.93
|-
| [http://www.diyledexpress.com/index.php?main_page=index&cPath=35_57 DIYLEDExpress]
| [http://www.doityourselfchristmas.com/wiki/index.php?title=Ren24DC Ren24DC]
| Built or Kit
| 5,7-24vdc
| 24
| 4A
| 30A x 2
| RS232/485, DMX
| $72.10
| $3
|}

[http://www.aliexpress.com/store/product/DM-103-3-channel-RGB-dmx-constant-voltage-decoder-DC12-24V-input-max-2A-3channel-output/701799_868042910.html DM103 Ray Wu DMX to 3 Channel]

=Related Links=
[[Different Styles of Pixels]] 
[[Pixel Wiring Colors]] 
[[Dumb RGB or Intelligent Pixels??]] 
[[Things You Will Need To Get Started With Pixels]] 
[[Power Supplies]] 
[[Pixel Connectors]] 
[[Choosing a Pixel Voltage: 5V vs 12V]] 
[[Power Injection]] 
[[Waterproofing Pixels]] 
[[Null Pixels]] 
[[E1.31_(Streaming-ACN)_Protocol|E1.31 Network Setup and Configuration]]

[[Category:RGB]]
[[Category:Pixel]]

File:Spiral tree.jpg

2014-01-06T20:38:29Z

Macrosill: test

test

Main Page

2013-12-19T18:38:38Z

Macrosill: /* Other areas of DoItYourselfChristmas */

<big>'''ChristmasWiki'''</big>

[[Image:avatar.gif|right]]

'''Welcome to the ChristmasWiki! This is the official wiki for the DIY Christmas display community.''' 
Here you will find all sorts of information - from how to hang Christmas lights, to PCB designs for special hardware to flash those lights, to software that makes it all work together.

Everything you read here is a contribution from the members of DoItYourselfChristmas.com. If you would like to make a contribution, please do as we all have ideas to share. The more content we have, the better we become.

Contributions do not have to be specific to Christmas. Information here can include anything that can or is used for any holiday display like Halloween or the 4th of July. It can be a simple trick to make your display easier to put up and take down, or a detailed set of instructions for building an amazing prop. If we get a small contribution from every member then we will have the largest collection of How-Tos and Tips of any display-oriented site on the Internet. So let's all write up an article or two.

<big>[[Disclaimers]]</big>

=='''Categories'''==

<table border="1">

<tr><td>[[Image:diyc.jpg]]</td><td>'''[[DIYC Beginners Info]]'''</td><td>Starting point for beginners to get familiar with DIYC.</td></tr>

<tr><td>[[Image:Mp_software.GIF]]</td><td>'''[[Software]]'''</td><td>[[Vixen]], [[HLS]] and other forms of software to control lights or for other lights-related purposes.</td></tr>

<tr><td>[[Image:Mp_generalinfo.GIF]]</td><td>'''[[General Information and Tips]]'''</td><td>General information and tips, from quick tips, to conceptual-level documents, to detailed wiring descriptions.</td></tr>

<tr><td>[[Image:Mp_displayconstruction.GIF]]</td><td>'''[[Display Construction]]'''</td><td>How to construct items for your display.</td></tr>

<tr><td>[[Image:Mp_electronicshardware.GIF]]</td><td>'''[[Electronics Hardware]]'''</td><td>Electronics hardware you can build to control lights or other items. Includes general overviews and documentation for various designs.</td></tr>

<tr><td>[[Image:Mp_displayconstruction.GIF]]</td><td>'''[[RGB Lighting]]'''</td><td>An in-depth look at RGB lighting. Information about "Dumb" RGB, Intelligent Pixels, Wiring, and Controllers.</td></tr>

<tr><td>[[Image:Mp_protocols.GIF]]</td><td>'''[[Protocols]]'''</td><td>An in-depth look at how light controllers, computers, and other devices communicate in a light show setup.</td></tr>

</table>

== ''Other areas of DoItYourselfChristmas'' ==
*[http://www.doityourselfchristmas.com Home Page]
*[http://www.doityourselfchristmas.com/forums/forum.php Forum]
*[http://www.doityourselfchristmas.com/forums/addonchat.php Chatroom]

==''Navigating the ChristmasWiki''==
The '''ChristmasWiki''' has been organized through the use of wiki categories.
Categories can be accessed via the links at the bottom of each wiki page. Each page also has a link to the '''''DIYC Index''''' category which lists all the pages and categories contained in the wiki.

The '''ChristmasWiki''' is basically organized in the following manner:

[[Image:ChristmasWiki_Organization.jpg | 1000px]]

== ''Editing the ChristmasWiki''==
If you do decide to make a contribution, please follow the format that is currently being utilized. Your article should have its own page and be linked to from the most appropriate category page. 

When uploading images, please try to keep them sized at 200px x 150px, or smaller/larger depending on how it will be used. 

Please use Section Headers (with equals signs) to divide the content on your pages. This allows a Table of Contents to be generated and also makes the article easier to read. 

''The below links do not point to any content on this site. They point to the MediaWiki support pages.''

* Consult the [http://meta.wikimedia.org/wiki/Help:Contents User's Guide] for information on using the wiki software.
* [http://www.mediawiki.org/wiki/Help:FAQ MediaWiki FAQ]

[[Category:DIYC Home]]
[[Category:DIYC Index]]

Ren48LSD

2011-10-22T03:20:39Z

Macrosill: /* Renard Protocol */

=Ren48LSD (v3b) Construction Manual=

==What is the Ren48LSD?==
The Ren48LSD ('''L'''ED '''S'''trip '''D'''river) controller came about as a solution to drive Frank's LED Super Strips. Originally I used [[DCSSR|DCSSRs]] to drive them and while it's a workable solution, it tends to be somewhat bulky and requires lots of additional wiring between the controller and DCSSRs as well as to the strips themselves. Another alternative is [[Renard 24LV|Frank's Ren24LV]] which uses ULN2803 drivers. The issue with this solution is that it has limitations in how much power it can sink to the strips due to the ULN2803 package power dissipation.

The strips require up to 360mA per output (18 LEDs x 20mA) so I used an NPN bipolar transistor to drive them. The transistors support up to 600mA so there's plenty of headroom left. The transistors are fairly cheap so it makes for a simple, inexpensive solution. The controller design used the [[The_Renard_SS24_Controller_Board|Ren24SS]] as a base, using the same PIC, clocking and serial interface configuration but expanded to 6 PICs to support 48 channels or driving up to 12 strips per board. Because of this, the controller supports standard [[Renard_Firmware#Regular_Firmware|Renard protocol FW]] using RS-232/485 as well as the [[Renard_Firmware#DMX_firmware|DMX]] version. The board requires either a 5vdc well regulated supply or a good 9- 12vdc supply. The input supply also drives the LED strips.

'''For information on the newer version of this board (v3c) please go to [[Ren48LSDv3c]].''' This page is for the v3b version of the board.

==Ren48LSD (v3b) Parts==
In addition to the PCB, you will need the following components:

<table border="1"><tr><td>'''Mouser BOM'''</td></tr>
<tr><td>Mouser PN</td><td>Description</td><td>Qty</td></tr>
<tr><td>579-PIC16F688-I/P</td><td>Microcontrollers (MCU) 7KB 256 RAM 12 I/O</td><td>6</td></tr>
<tr><td>571-1-390261-3</td><td>IC & Component Sockets 14P ECONOMY TIN</td><td>6</td></tr>
<tr><td>511-ST485BN</td><td>Buffers & Line Drivers Hi-Spd Lo Pwr Trans</td><td>2</td></tr>
<tr><td>571-1-390261-2</td><td>IC & Component Sockets 8P ECONOMY TIN</td><td>2</td></tr>
<tr><td>520-TCH1843-X</td><td>ECS-2100AX-18.432MHZ</td><td>1</td></tr>
<tr><td>863-MPS2222AG</td><td>Bipolar Transistors 600mA 75V NPN</td><td>48</td></tr>
<tr><td>78-1N5239B</td><td>Zener Diodes 9.1 Volt 0.5 Watt</td><td>1</td></tr>
<tr><td>78-1N5229B</td><td>Zener Diodes 4.3 Volt 0.5 Watt</td><td>1</td></tr>
<tr><td>511-L7805CV</td><td>Linear Regulators - Standard 5.0V 1.0A Positive</td><td>1</td></tr>
<tr><td>532-577102B00</td><td>Heatsinks TO-220 HORIZ/VERT SLIM CHANNEL STYLE</td><td>1</td></tr>
<tr><td>604-WP7104IT</td><td>Standard LED - Through Hole HI EFF RED TRANS</td><td>1</td></tr>
<tr><td>80-C322C104K5R</td><td>Multilayer Ceramic Capacitors (MLCC) - Leaded 50volts 0.1uF 10%</td><td>10</td></tr>
<tr><td>871-B41827A4228M000</td><td>Aluminum Electrolytic Capacitors - Leaded 16volts 2200uF 12.5x20mm 85deg C</td><td>1</td></tr>
<tr><td>299-680-RC</td><td>Carbon Film Resistors 680ohms</td><td>1</td></tr>
<tr><td>299-120-RC</td><td>Carbon Film Resistors 120ohms</td><td>1</td></tr>
<tr><td>299-27K-RC</td><td>Carbon Film Resistors 27Kohms</td><td>2</td></tr>
<tr><td>299-1K-RC</td><td>Carbon Film Resistors 1.0Kohms</td><td>2</td></tr>
<tr><td>299-470-RC</td><td>Carbon Film Resistors 470ohms</td><td>48</td></tr>
<tr><td>299-10K-RC</td><td>Carbon Film Resistors 10Kohms</td><td>6</td></tr>
<tr><td>571-5520251-4</td><td>Telecom & Ethernet Connectors 8/8 SIDE ENTRY</td><td>14</td></tr>
<tr><td>571-7969492</td><td>Terminal Blocks 5.08MM VERTICAL 2P wire protector</td><td>2</td></tr>
<tr><td>571-5-146281-2</td><td>Headers & Wire Housings 2 P HEADER GOLD 30u single row</td><td>2</td></tr>
<tr><td>649-65474-002LF</td><td>Headers & Wire Housings SHUNT TIN</td><td>1</td></tr>
</table>

None of the components are overly critical and some can be omitted in certain
cases. If you are using a well regulated 5vdc supply, you will not need the voltage
regulator or its heat sink.

==Building the Ren48LSD==
The Ren48LSD requires a fair bit of soldering so take your time and ensure you
install the components in the correct orientation when required. Start by sorting
the components by type and values. Look over the PCB before starting noting the
location of the various components. Follow the standard procedure of installing
the lowest profile parts first and ending up with the tallest.

[[File:Ren48LSD-construction-1.jpg]]

#Install the six 10k resistors near each PIC
#Install the two 1k resistors near the 485 chips
#Install the two 27k resistors near the 485 chips
#Install the one 120 resistor near the 485 chips
#Install the one 680 resistor near the LED
#Install the 1N5229 diode near the 485 chips – note the correct orientation
#Install the 1N5239 diode near the 485 chips – note the correct orientation

[[File:Ren48LSD-construction-2.jpg]]

#Install all forty-eight 470 ohm resistors doing 4-8 at a time.

[[File:Ren48LSD-construction-3.jpg]]

#Some find it easier to install the two decoupling capacitors near the RS485 chips at this point - jump ahead one picture to see where they go - otherwise install them after the sockets
#Install the six 14-pin PIC chip sockets - note the correct orientation (top 3 go one way, bottom 3 go the other way)
#Install the two 8-pin 485 chip sockets - note the correct orientaiton

[[File:Ren48LSD-construction-4.jpg]]

#Install the 18.432MHz oscillator – note the squared corner for correct orientation
#Install the ten decoupling capacitors near the IC sockets, oscillator and regulator

[[File:Ren48LSD-construction-5.jpg]]

#Install the 48 transistors – note the correct orientation – the emitter is nearest the PICs, base in the middle and collector near the RJ45 jacks

[[File:Ren48LSD-construction-6.jpg]]

#Install the two 2-pin shunt jumpers (note picture shows only one installed)
#Install the LED – note correct orientation
#Install the DC input terminal blocks – note correct orientation
#Install the 5v regulator (OPTIONAL) - the back goes towards the edge of the board
#Install the large capacitor – note correct orientation

[[File:Ren48LSD-construction-7.jpg]]

#If you are not using the 5v regulator then you need to install a jumper across the input/output of where the regulator goes. A 1/2W resistor lead is good for this but any 18-20 gauge wire is fine.
[[File:Ren48LSD-construction-8.jpg]]

#Install the fourteen RJ45 jacks – note that top-entry jacks can be subsituted
#Mount the 5v regulator heat sink if you installed the regulator – use a small amount of heat sink compound

[[File:Ren48LSD-construction-9.jpg]]

Congratulations! That completes the construction of the Ren48LSD!

==Initial Testing==
The first thing you will want to do in any PCB construction project is to double check that you have all components installed and in the proper orientation. You will then want to inspect the board for any cold/bridged solder joints. Take your time with this step and go over each and every joint.

Connect your power supply to the “DC IN 1” - it supplies power to controller portion of the board as well as strip outputs 1-6. “DC IN 2” is a separate input to drive strips 7-12. Note that the ground is shared between the two inputs. Turn on the supply and verify the power LED lights up. Verify you have 5v between pins 1 and 14 on each PIC socket as well as between pins 5 and 8 on the 485 chips.

==Programming the PIC controllers==
The Ren48LSD does not supply or use a ZeroCross input and therefore the Renard firmware (either Renard or DMX protocol) must be configured for DC/PWM
operation. In addition, if you are using the DMX firmware, you may want to set the initial starting address but generally, this can be left at '1' for all PICs since the code is self-addressing. Also – like the ULN2803 drivers, the transistors invert the output so the firmware uses positive outputs.

===Renard Protocol===
Obtain the standard Renard firmware [http://www.doityourselfchristmas.com/wiki/images/d/d3/Renard-20071229.asm here:]

Make the following changes:

#define PWM_build 1 – change from '0'
#define DC_build 1 – change from '0'
#define CTR_LOCKOUT 1 – change from '15'
;#define OUTPUT_NEGATIVE_TRUE – comment this out

Compile the code into hex code and program all six PICs with the same code.

===Renard-DMX Protocol===
Obtain the DMX Renard firmware from [http://www.christmasinshirley.com/wiki/images/e/ea/Renard-dmx-20080814.asm here:]

#define DC_build 1 – change from '0'
#define CTR_LOCKOUT 0 – change from '40'
#define SINK_map 0x00 – change from '0xFF'

If you want to change the DMX starting address then alter it below – this is only required on the first PIC in the chain. If you have multiple Ren48LSD controllers, you can leave the second/subsequent PICs at '1' and they will automatically start off where the last PIC left off.

#define DMX_START_ADDRESS 1

Compile the code into hex code and program all six PICs with the same code (unless using a starting address).

Whichever firmware you choose, install the flashed PICs into the sockets noting the correct orientation. Also install the two 485 chips into their sockets noting the correct orientation. You are now ready for final testing.

==Final Testing==
I chose not to design in the diagnostic LEDs as those used on the RenSS series of controllers. The design is fairly straight-forward and as long as you are sure of the voltage inputs and the PICs are flashed properly you should not have any issues if your soldering is good.

If you are using RS232, you should install the shunt on the "RS232" header which shorts pin 5 of the RJ45-IN connector to ground for proper RS232 operation. The wiring is the same as the RenardSS series so you can follow the cabling requiremnents for that.

As the Renard controller variations do not use bussed DMX it's not critical to install the DMX termination shunt if you are only using Renard controllers. This is because they are using point-to-point configurations. However - if this particular controller is at the end of a line of other normal (bussed) DMX devices, you should install the shunt to properly terminate the bus.

I'm assuming at this point that you have built one or more of the LED SuperStrips to test with. If not - - well - - do it... Note that the strips have one caveat – I have found that the LED colors go in Red, Blue, Green and White order – not Red, Green, Blue and White order. The RJ45 outputs are as follows:

#Common +DC
#Red Ground
#Common +DC
#Blue Ground
#Common +DC
#Green Ground
#Common +DC
#White Ground

What does this mean to you? Well – if you use standard straight-thru RJ45/Ethernet cables, the color order will be RBGW channel order in Vixen so if you want to use an RGBW order, you'll need to change the channel order in Vixen. The other alternative (and the way I do it) is to swap pins 4 and 6 at one end of the RJ45 cable. I did this because I thought it made more sense to keep the natural pin order versus color order. Note that pins 1, 3, 5 and 7 are tied together both on the PCB as well as the strips – there is no way to have separate +DC runs with the strips.

Connect the Ren48LSD to your PC using standard wiring practices as on the Wiki for other Renard controllers. Develop a Vixen sequence to turn on/off each channel in groups of four using the appropriate Renard/DMX plug-in. Channels 1, 5, 9, etc should have the same programming but only have 1 channel in the group (1,2,3,4) on at a time. This helps ensure you have unique channel
addressing from each RJ45 output.

With the sequence running, plug in a strip into each RJ45 and ensure each color turns on in order (remember that the B & G colors are swapped). Once that is complete you change the on/off to ramp up/downs to verify dimming operation. Finally, you can perform a full load test with 12 strips installed.

==FAQ==

Q1: Can this use 24vdc?

A1: Yes it can but it will require a different regulator (actually a DC-DC switching converter). This applises to all voltages from 12-24vdc actually. Please review this [[File:Ren48LSD-Regulator-Change.pdf]] for options regarding the changes required.

Q2: What if I only have 6 strips?

A2: Well - you're in luck! Next to PIC #3 and PIC #6 is a via hole that will bypass PICs #4 - #6 if you install a wire between them. Note that this is only necessary if you are planning to daisy-chain another board from this one. This effectively makes this a Ren24LSD. If you are not going to daisy-chain another board, you can leave it off as well as the RS-485 output chip. Personally, I think this is false economy since you'll have to dig the parts up if you change your mind and want to run a board off this one. In either case, you certainly save time and money by not installing the PICs, sockets, transistors, resistors and output connectors for strips 7-12 if you don't have them.

[[File:PIC-Jumper.jpg]]

Q3: What the heck is that "GAB DMX-THRU" connector for?

A3: This was an attempt to support DMX-THRU so that you can run additional DMX devices from an external RJ45 or XLR connector. "GAB" stands for "Ground", "Data-A" and "Data-B" for the RS-485 interface for DMX. This has not been tested at all yet so it may or may not work at this time. If you do try it and it works, please let me know and we can udpate this entry to show it works OK.

Q4: Can I use standard DIY SSRs with the Ren48LSD?

A4: Maybe - but with the following caveats:
:*It has not been tested at all
:*The power LED on the SSR will not work as there is no ground fed to pin 7.
:*To be safe, pins 3, 5 and 7 should not be connected from the Ren48LSD to the SSR.
:*You may want to stick with a 5vdc source only if insure of the specifications of the optoisolators used on the SSRs. If you are using the standard coop AC or DC SSRs then they should be able to use anything up to 12vdc OK.
For these reasons, it is not really recommended to use an SSR on the Ren48LSD at this time.
----

<PDF Version removed as it was downlevel>

Here is the schematic drawing for the Ren48LSD in PDF format - [[File:Ren48LSD-Schematic.pdf]]

----
--[[User:Budude|Budude]] 03:08, 4 June 2010 (UTC)

[[Category:DIYC Controllers]]
[[Category:Renard]]
[[Category:Renard 48LSD]]
[[Category:DIYC Index]]

Main Page

2011-04-12T13:43:13Z

Macrosill: /* Other areas of DoItYourselfChristmas */

<big>'''ChristmasWiki'''</big>

[[Image:avatar.gif|right]]

'''Welcome to the ChristmasWiki! This is the official wiki for the DIY Christmas display community.''' 
Here you will find all sorts of information - from how to hang Christmas lights, to PCB designs for special hardware to flash those lights, to software that makes it all work together.

Everything you read here is a contribution from the members of DoItYourselfChristmas.com. If you would like to make a contribution, please do as we all have ideas to share. The more content we have, the better we become.

Contributions do not have to be specific to Christmas. Information here can include anything that can or is used for any holiday display like Halloween or the 4th of July. It can be a simple trick to make your display easier to put up and take down, or a detailed set of instructions for building an amazing prop. If we get a small contribution from every member then we will have the largest collection of How-Tos and Tips of any display-oriented site on the Internet. So let's all write up an article or two.

<big>[[Disclaimers]]</big>

=='''Categories'''==

<table border="1">

<tr><td>[[Image:diyc.jpg]]</td><td>'''[[DIYC Beginners Info]]'''</td><td>Starting point for beginners to get familiar with DIYC.</td></tr>

<tr><td>[[Image:Mp_software.GIF]]</td><td>'''[[Software]]'''</td><td>[[Vixen]] and other forms of software to control lights or for other lights-related purposes.</td></tr>

<tr><td>[[Image:Mp_generalinfo.GIF]]</td><td>'''[[General Information and Tips]]'''</td><td>General information and tips, from quick tips, to conceptual-level documents, to detailed wiring descriptions.</td></tr>

<tr><td>[[Image:Mp_displayconstruction.GIF]]</td><td>'''[[Display Construction]]'''</td><td>How to construct items for your display.</td></tr>

<tr><td>[[Image:Mp_electronicshardware.GIF]]</td><td>'''[[Electronics Hardware]]'''</td><td>Electronics hardware you can build to control lights or other items. Includes general overviews and documentation for various designs.</td></tr>

<tr><td>[[Image:Mp_protocols.GIF]]</td><td>'''[[Protocols]]'''</td><td>An in-depth look at how light controllers, computers, and other devices communicate in a light show setup.</td></tr>

</table>

== ''Other areas of DoItYourselfChristmas'' ==
*[http://www.doityourselfchristmas.com Home Page]
*[http://www.doityourselfchristmas.com/forums/index.php Forum]
*[http://www.doityourselfchristmas.com/chat Chatroom]

==''Navigating the ChristmasWiki''==
The '''ChristmasWiki''' has been organized through the use of wiki categories.
Categories can be accessed via the links at the bottom of each wiki page. Each page also has a link to the '''''DIYC Index''''' category which lists all the pages and categories contained in the wiki.

The '''ChristmasWiki''' is basically organized in the following manner:

[[Image:ChristmasWiki_Organization.jpg | 1000px]]

== ''Editing the ChristmasWiki''==
If you do decide to make a contribution, please follow the format that is currently being utilized. Your article should have its own page and be linked to from the most appropriate category page. 

When uploading images, please try to keep them sized at 200px x 150px, or smaller/larger depending on how it will be used. 

Please use Section Headers (with equals signs) to divide the content on your pages. This allows a Table of Contents to be generated and also makes the article easier to read. 

''The below links do not point to any content on this site. They point to the MediaWiki support pages.''

* Consult the [http://meta.wikimedia.org/wiki/Help:Contents User's Guide] for information on using the wiki software.
* [http://www.mediawiki.org/wiki/Help:FAQ MediaWiki FAQ]

[[Category:DIYC Home]]
[[Category:DIYC Index]]

Main Page

2011-01-03T23:35:15Z

Macrosill: /* Other areas of DoItYourselfChristmas */

<big>'''ChristmasWiki'''</big>

[[Image:avatar.gif|right]]

'''Welcome to the ChristmasWiki! This is the official wiki for the DIY Christmas display community.''' 
Here you will find all sorts of information - from how to hang Christmas lights, to PCB designs for special hardware to flash those lights, to software that makes it all work together.

Everything you read here is a contribution from the members of DoItYourselfChristmas.com. If you would like to make a contribution, please do as we all have ideas to share. The more content we have, the better we become.

Contributions do not have to be specific to Christmas. Information here can include anything that can or is used for any holiday display like Halloween or the 4th of July. It can be a simple trick to make your display easier to put up and take down, or a detailed set of instructions for building an amazing prop. If we get a small contribution from every member then we will have the largest collection of How-Tos and Tips of any display-oriented site on the Internet. So let's all write up an article or two.

<big>[[Disclaimers]]</big>

=='''Categories'''==

<table border="1">

<tr><td>[[Image:diyc.jpg]]</td><td>'''[[Beginners Guide]]'''</td><td>A starting point for beginners to get familiar with DIYC.</td></tr>

<tr><td>[[Image:Mp_software.GIF]]</td><td>'''[[Software]]'''</td><td>[[Vixen]] and other forms of software to control lights or for other lights-related purposes.</td></tr>

<tr><td>[[Image:Mp_generalinfo.GIF]]</td><td>'''[[General Information and Tips]]'''</td><td>General information and tips, from quick tips, to conceptual-level documents, to detailed wiring descriptions.</td></tr>

<tr><td>[[Image:Mp_displayconstruction.GIF]]</td><td>'''[[Display Construction]]'''</td><td>How to construct items for your display.</td></tr>

<tr><td>[[Image:Mp_electronicshardware.GIF]]</td><td>'''[[Electronics Hardware]]'''</td><td>Electronics hardware you can build to control lights or other items. Includes general overviews and documentation for various designs.</td></tr>

<tr><td>[[Image:Mp_protocols.GIF]]</td><td>'''[[Protocols]]'''</td><td>An in-depth look at how light controllers, computers, and other devices communicate in a light show setup.</td></tr>

</table>

== ''Other areas of DoItYourselfChristmas'' ==
*[http://www.doityourselfchristmas.com Home Page]
*[http://www.doityourselfchristmas.com/forums/index.php Forum]
*[http://www.doityourselfchristmas.com/forums/chat/flashchat.php Chatroom]

== ''Editing the ChristmasWiki''==
If you do decide to make a contribution, please follow the format that is currently being utilized. Your article should have its own page and be linked to from the most appropriate category page. 

When uploading images, please try to keep them sized at 200px x 150px, or smaller/larger depending on how it will be used. 

Please use Section Headers (with equals signs) to divide the content on your pages. This allows a Table of Contents to be generated and also makes the article easier to read. 

''The below links do not point to any content on this site. They point to the MediaWiki support pages.''

* Consult the [http://meta.wikimedia.org/wiki/Help:Contents User's Guide] for information on using the wiki software.
* [http://www.mediawiki.org/wiki/Help:FAQ MediaWiki FAQ]

[[Category:DIYC Home]]

64 Channel Olsen 595 Controller Parts List

2010-01-01T02:40:26Z

Macrosill:

Read the assembly instructions before ordering any components as there are few option on populating your boards. I recommend www.mouser.com for your parts order. I have no affiliation with them but have had great success in ordering from them and a couple of very good customer service issues resolved. If you decide to order from Mouser all you need to do is copy the part numbers and quantities into Mouser's Bom feature and you are good to go. Just make sure to double check your quantities because the list is for 1 complete board. If you have 2 boards you will need to double the quantities. The part numbers are on the left side and the quantity is simple a 1 or 2 digit number after a space on the same line as the parts number. For example the parts list will have a line like this:
571-5202514 18

571-5202514 is the part number and 18 is the quantity. If you have 2 boards then you would need to change the 18 to a 36.

I was informed By Patrick that you can just enter in the parts list into the Bom and not need to adjust quantity. Just save it as is as a project. Then you can just order 2 projects for 2 boards.
Thanks Patrick.

If you have any questions just drop me an email.

Brian

I have compiled a list of parts and components to completely assemble a working Olsen 595 control board based on the version 2.4.1 layout. The following list can be imported directly into Mouser.com's BOM import tool, no need to enter each part number separately. This list is for 1 64 channel controller. If you have 2 boards you will need to double the quantities. The 1st list is the required parts and the 2nd list will be the optional components. An explanation of options will follow.
<pre>
538-22-03-2021|1
538-22-03-2031|8
649-65474-002LF|9
571-5520251-4|18
538-70543-0001|2
538-16-02-0102|4
511-M74HC595|8
511-ULN2803A|8
581-SA105E104Z|8
538-50-57-9402|2
</pre>
The above list is what is minimally necessary to build your working Olsen 595 control board.
<pre>
604-WP7104EC|1
660-CF1/4C471J|1
</pre>
The above is the required parts for the installation of a 5v input power indicating led. This is red in color.
<pre>
571-1-390261-4|8
571-1-390261-5|8
</pre>
The above are 16 and 18 pin ic sockets for the 595 and 2803 chips. A good idea in case removal of the ic chips is required.
<pre>
604-WP7104GC|64
652-4610X-1LF-470|8
</pre>
The above is required for the installation of the 64 channel output leds. These are green in color.

(updated 01/11/08)

[[64 Channel Olsen 595 Controller Assembly Instructions]]

Electronics Hardware

2009-12-30T03:08:25Z

Macrosill: /* Links */

This page contains links to ChristmasWiki entries relating to electronics hardware. It also has an overview of various types of DIY hardware that works with [[Vixen]] software.

==Links==

[[Hardware Design Guidelines]]- The DIYC community standard for hardware design. It is recommended that you check your electronic device and PCB designs against this standard.

[[Co-Op Boards and Assembly Instructions]]- Assembly instructions and documentation on boards that can be obtained through a DIYC COOP.

[[Comparison of DIY Boards]]- Charts that compare statistics on various COOP boards, including their channel count, cost, and COOP status.

[[Renard Main Page]]- Renard is a simple PIC-Based Light Dimmer Controller for use with Vixen.

[[Solid State Relays]]- Solid State Relays (SSRs) are used for switching of mains-voltage lights in a computerized display.

[[DMX to Grinch/595 convertor]]- How to make your Grinch speak DMX.

[[Olsen 595]]- How to make an Olsen 595 controller at home.

[[DMX ROBO Spot Light]]- How to build a Robotic Full Color Spotlight.

[[Control boards and Contacts]]- list of board designs found on DIYC and contact sources for them.

[[Compatible Serial Adapters]]- list of known serial port adapters that will work with our displays.

==Overview of DIY Hardware Approaches That Work With Vixen==

This section provides information about Do-It-Yourself (DIY) hardware that works with the [[Vixen]] software program. Vixen is a Windows (.NET Framework 2) program that runs on a PC, and is used to create and run light shows that may be synchronized to music. Here is a brief list of the DIY approaches that you can take that will work with Vixen.

===Non-Dimmable Light Controllers===

====SSR Direct Attach====

* Controlled through: Parallel Port
* Documentation: [[Solid State Relays]]

If you need 12 or fewer channels, you can just buy or build SSRs and connect them to the parallel port on your PC, and use them to turn 110VAC light strings (or just plain lamps) on and off (no dimming). These ssrs must be sourced or positive switched. From time to time there are coop buys of SSR boards,but these are usually sinked, and/or parts, to reduce your expense. You could place a couple ULN2803s and use the coop sinked ssrs. For more information on this come over to the forum and/or ask on the LiveChat.

====Kit74====
*Controlled through: Parallel Port

This is a kit with mechanical relays that can be purchased from various places. It is similar to the SSR Direct Attach, although the mechanical relays are noisy and have a limited lifespan. There are probably other similar kits available as well.

====Hill320====
* Controlled through: Parallel Port
* Documentation: http://computerchristmas.com/christmas/link-how_to/HowToId-4/How_To_Build_A_Parallel_Port_Controller_Box

This is a controller originally designed by Hill Robertson http://computerchristmas.com to allow up to 320 channels to be controlled by a PC, and requires an external power supply and SSRs. There isn't any coop board for this design at the moment. It is a more complicated design, and it is not currently recommended for newbies.

====Olsen 595/Grinch====
*Controlled through: Parallel Port
*Documentation: [[The GRINCH Controller]], [[GRINCH Controller Assembly Instructions]]
*Documentation: [[Olsen 595]]

This is a popular controller based on an approach first popularized on the http://computerchristmas.com and/or http://planetchristmas.com forums by Peter Olsen. In its first incarnation it used 8-bit 74HC595 logic chips, often with external buffers, while a later design (Grinch), popularized by Robert Jordan, uses 16-bit chips specialized for this use. There are coop boards available for both of these designs. These coop boards need external power supplies, and work with external (coop) SSR boards to control AC lighting.

There are some variations of this approach that support dimming, but they are not as popular and there aren't any coop boards available. However, using a [[Ren-C]] board can add dimming capability to a 595 or Grinch, which causes the board to operate as a Renard board. There is also an option available to run a Grinch or 595 from DMX, [[DMX to Grinch/595 convertor|here]].

The Grinch board is a good choice if you need more than 12 channels but want a board that is simple to build. It doesn't use very many parts, and is easy to assemble.

===Dimmable Light Controllers===
====Firegod====
*Controlled through : Serial Port
*Documentation: [[Firegod]]

This is a modular system that supports 32 to 128 channels per serial port, in increments of 32 channels, with 100 levels of dimming (using pulse width modulation - PWM). It consists of a host controller module and one to four field modules. The SSRs are not included on these boards, and must be provided separately. The interface to this system is RS-232. This system is available on a coop basis from time to time, with the kits including the boards, the parts, and pre-programmed microcontroller chips (PICs). This board is intermediate in complexity to build.

====Renard====
*Controlled through: Serial Port
*Documentation: [[Renard]]

This is another modular system that supports a varying number of channels, depending on baud rate selection. It supports 256 levels of dimming, and can be configured with or without PWM, or for use in DC applications. There are several coop boards available for this system with varying capabilities. It can be a fairly complex system because there are so many options. More information is available at the link listed above.

====Lynx====
*Controlled through: [[DMX]]
*Manual [[LYNX_Controller_Manual]]
The Lynx is a DIY dimmer design that uses [[DMX]] as its protocol but uses standard Cat5 cable for interconnections. It's designed to be similar to the layout of commercially available dimmers (LOR, AL, etc). It is an all in one unit that has its own power supply and SSR's built into it. You connect your DMX Cat5 and plug it in. Lights plug into female cord connections that exit from the board. It allows for a full 256 levels of dimming. The starting address is programmed via vixen. Since it uses the DMX protocol you can run 512 channels of Lynx on one DMX universe at 25ms timming.

In an effort to prevent variations in the design (leading to complications for the newer builders), insure that troubleshooting help can be provided, and keep the total cost as low as possible it is done as a modified coop. All the parts including the PCB and an enclosure are included. The necessary PIC microprocessor will come with the program preloaded so that the builder will not need a PIC programmer. A detailed instruction manual with pictures is included and should allow anyone with basic soldering skills to successfully build the controller.

===Other Controllers (Signs, Servos, etc.)===
====Ledtriks====
*Controlled through: Parallel Port
*Documentation: [[LedTriks Controller Assembly Instructions]] [http://www.christmasinshirley.com/wiki/images/8/8e/LEDTriks_Wiring_Schematic.pdf LedTriks Wiring Diagram]

This is a controller to control low-voltage LED panels, designed by Robert Jordan. These panels are typically 16 LEDs high by 48 LEDs wide, for a total of 768 LEDs. Vixen can control up to four panels through one parallel port, and can even display text.

====Triks-C====
*Controlled through: Serial port or standalone
*Documentation: [[TRIKSC]], [http://www.christmasinshirley.com/wiki/index.php?title=Image:TRIKSC_CONTROLLER_v.0.1_manual.pdf Manual in PDF format]

This is a an add on controller/process for the Ledtricks. One of the problems with the original LEDTRIKS design was the load placed on the PC to chunk the data out the parallel port. The TRIKS-C uses a ATMEL process to take a LEDSTRIKS file and send it out to the LEDTRIKS Controller, via the serial prot.

====JEC Pixel Displays====
*Controlled through: [[DMX]]

Pixels are a stand-alone lighting fixture controlled by DMX-512. Each pixel has banks of red, green and blue wide-angle LEDs, currently six of each. Firmware is available in two versions: 3 and 4 channel. 3 channel requires a dmx channel for red, green and blue intensity. Four channel adds master intensity control to the original three.

Pixels require a stiff +12v switching power supply. Each circuit board draws ~ 130 mA at full brightness. Pixels chain together using standard CAT5 networking cable. Per the DMX spec, no more than 32 pixels should be connected together without using an optosplitter / signal buffer.

LED refresh rate is nearly 100 Hz.

More details can be found at http://www.response-box.com/rgblights

Currently in progress is a version of the firmware which will allow the DMX address to be changed in the field. Currently the address is hard-coded.

====rgbLED====
TBA

==Pictures of Various Coop Boards (mostly assembled)==
<gallery caption="Coop Boards (mostly assembled)" widths="150px" heights="150px" perrow="4">

Image:SSROZ 2.5a (small).jpg|[[4_Channel_SSROZ_Assembly_Instructions | SSR (solid state relay)]]
Image:SSRez.jpg|[[SSRez | SSR (solid state relay ez)]]
Image: coop595.jpg|[[64_Channel_Olsen_595_Controller_Assembly_Instructions | 595 Coop Board]]
Image: Coopgrinch.jpg|[[GRINCH_Controller_Assembly_Instructions | Grinch]]
Image: Ren24.jpg|[[24 Channel Renard with SSR Assembly Instructions | Renard by FKostyun: 24 ports with on-board power supply and SSRs]]
Image:Wiki_-_Renard_SS8_Complete.jpg|Renard SS 8
Image:Wiki_-_Renard_SS16_Completed_Board.jpg|Renard SS 16
Image:Wiki_-_Renard_SS24_Completed_Board.jpg|Renard SS 24
Image:xmus.jpg|[[16_Channel_Renard_with_SSRs | Ren16 (xmus)]]

</gallery>

==Commercial Products Supported By Vixen==

===Digital Input/Output Cards===

*[[PCI-DIO-96]] by National Instruments
*[http://www.elexol.com/IO_Modules/USB_IO_24.php Elexol USB I/O 24] - ([http://lights.onthefive.com/vixen-plugins Plugin] by Jonathon Reinhart)
*[http://www.elexol.com/IO_Modules/Ether_IO_24.php Elexol Ether I/O 24] - ([http://lights.onthefive.com/vixen-plugins Plugin] by Jonathon Reinhart)

The GRINCH Controller

2009-12-26T21:24:24Z

Macrosill: /* Related Links */

==Background==
:There are a myriad of computer based controller hardware available that will run under the Vixen software. While Robert Jordan was working on his LEDTRIKs, a LED panel based display, he noted that the same driver IC chip could replace two different types of chips used on the Olsen 595 COOP board.

:Robert’s aim was to come up with a circuit design for a controller that was smaller, cheaper, and easier to construct than the Olsen 595. He had to give it a name and decided on the ‘GRINCH’ after his favorite Christmas movie. The details of his prototype are detailed on the Computer Christmas website [http://computerchristmas.com/christmas/link-how_to/HowToId-118/Next_evolution_595_replacement here].

:The GRINCH does what you expect it to do – it makes lights flash under control of Vixen. It does not have Channel LEDs, it does not dim lights, and it does not use PICs. The GRINCH does work and it is cheap!

==The Board==
[[Image:Grinch Assy Step 7.jpg]]
[[Image:Grinch (top).jpg]]
==Simplified Theory==
:This is a real simplified explanation of how the data flow to the GRINCH works.

:The VIXEN program controls all data communication between the PC and the GRINCH.

:VIXEN uses the DATA BIT0 pin (pin 2) of the parallel port to serially feed data to RJ45 IN connector pin 8 on the GRINCH.

:VIXEN uses the STROBE pin (pin 1) of the parallel port for the clock signal to RJ45 IN connector pin 5 on the GRINCH.

:VIXEN uses the AUTOFEED pin (pin 14) of the parallel port for the strobe signal to RJ45 IN connector pin 7 on the GRINCH.

:VIXEN pumps out the channel data in reverse order, channel 64 first and channel 1 last (assuming a single GRINCH setup). This is due to how the data is clocked thru the serial shift register section of the IC chips. As VIXEN sends out data for each channel, it will also send out a corresponding clock signal so that the data can be clocked into the IC chips. At this point the data is only being held in the IC chips and the outputs of the chips will not change. Once all the data has been sent to the GRINCH, then VIXEN will send out a strobe signal followed by another clock and that will latch the data in the IC chips to the output pins. This process is repeated whenever VIXEN needs to update any channel data.

:A key thing to remember is that when VIXEN shows a channel as ON, the corresponding output pin of the GRINCH will be sinking signal and not a sourcing signal. This means for every channel that should be ON you should have 0 VDC (GND) on the corresponding output pin. This sinking signal is what the SSR boards require to turn on the desired AC connection.

==Circuit Diagram==
:The schematic diagram for the GRINCH can be downloaded [http://www.doityourselfchristmas.com/forums/showthread.php?t=126 here].

:The circuit is based using four 16 bit constant current LED sink driver integrated circuits. Currently, these are the tested/proven and readily available IC chips for use on the Grinch board.

::*MBI5026GN & MBI5027GN - available from [http://www.kingelectronics.com King Electronics]
::*A6279A – available from [http://www.allegromicro.com Allegro Microsystems]

:'''Differences between the IC chips:'''
::*Recommended Operating Voltage Range (VDD):
::**MBI chips = 4.5 – 5.5 VDC
::**Allegro chips = 3.0 – 5.5 VDC

:<blockquote>'''What this means to you:''' The Allegro chip is more tolerant of operating at a lower VDD. So if you are having problems detecting the signals coming from your PC’s parallel port you can lower your VDD and it might solve the problem.</blockquote>

::*Incoming voltage level for a valid HIGH signal:
::**MBI chips = 80% of VDD
::**Allegro chips = 70% of VDD

:<blockquote>'''What this means to you:''' If you are supplying 5 VDC to the GRINCH as the VDD, then your PC must have at least a 4 VDC signal out of the parallel port to properly trigger the MBI chips and at least 3.5 VDC to trigger the Allegro chips.</blockquote>

==Connection==
:The GRINCH is connected to the controlling PC via a cable from the PC’s parallel port to the RJ45 IN connector on the GRINCH.

[[Image:Grinch cable.jpg]]

:Multiple GRINCH boards can be daisy chained together by connecting the RJ45 OUT connector of the first GRINCH board to the RJ45 IN connector of the next GRINCH board.

==Powering the GRINCH==
:The GRINCH requires an external power source to operate. The normal voltage requirement for a single GRINCH would be 5 VDC at about 1 Amp. There are two options for applying power to the GRINCH.

::*Option 1: Apply the external power directly to J2, pin 1 – 5 VDC and pin 2 – GND

::*Option 2: Bring external power in via the RJ45 IN connector on pin 1 (5 VDC) and pin 3 (GND). With this method you would also need to place a shunt (jumper) on J1.

:There are many options of what to use for the external power source. Some users prefer to use an unused hard drive power connection inside the computer that is being used to run VIXEN. Others prefer to use an old computer power supply that they modify to run as a stand-alone power supply. And there are others that have had success in using wall-warts but care should be used with wall-warts since not all of them provide a regulated/filtered output.

:When connecting multiple GRINCH boards together you must have a shunt (jumper) on J1 for both boards being connected to allow the operating voltage to be passed from board to board.

==Computer Setup==
:'''BIOS Settings'''
::*The GRINCH appears to work best (for most users) if the parallel port is set to EPP in the computer BIOS. If you can't get it to work in EPP mode, try all other possible modes to see what works on your computer.

:'''VIXEN Settings'''
::*The GRINCH uses the OLSEN 595 plug-in.

==Layout==
:This image illustrates a simplified depiction of how a typical display using the GRINCH would be configured.
[[Image:Grinch Layout.jpg]]
:The GRINCH needs to be fairly close (less than 30ft) to the controlling computer due to the signal strength out of the parallel port.

:The SSRs can be placed anywhere needed in the display. They can be placed right next to the GRINCH or as far away as 800ft (farthest known test done).

==Setup for Beginners and Troubleshooting==
:If you are unsure that you have built your hardware correctly, you should follow the procedures contained in the [[Beginners Setup Guide The Grinch | Grinch Beginners Setup Guide]]. These procedures will guide you through the steps to help setup the hardware for the first time.

:If you encounter any problems with your Grinch, you can go to the [[Troubleshooting Guide The Grinch | Grinch Troubleshooting Guide]]. This page contains a methodical process to try to isolate problems/malfunctions and gives suggestions of what to do to fix them.

==Upgrades==
:'''Dimming'''
::*The GRINCH can be made to do dimming by adding the REN-T and REN-C boards to the setup. More details on how these boards operate can be found on their wiki pages.

:'''DMX512 Communication'''
::*A DMX512 to Serial converter is being developed to that will create the required signals for the GRINCH using a DMX512 signal.

==Related Links==
:* [[Beginners Setup Guide The Grinch]]
:* [[GRINCH_Controller_Assembly_Instructions|GRINCH Controller Assembly Instructions]]
:* [[Troubleshooting Guide The Grinch]]
:* [http://www.doityourselfchristmas.com/forums/forumdisplay.php?f=31 GRINCH Forum at DIYC]
:* [[Vixen|VIXEN]]
:* [[Ren-T_Assembly_Instructions|REN-T]]
:* [[Renard-595_Converter|REN-C]]
:* [[DMX_to_Grinch/595_convertor|DMX512 to Serial Converter]]
:* [[Glossary | Glossary of DIYC Terms]]
:* [http://en.wikipedia.org/wiki/Electronic_symbol Electronic Symbols]

[[Category:The Grinch]]

The GRINCH Controller

2009-12-26T21:24:17Z

Macrosill: /* Related Links */

==Background==
:There are a myriad of computer based controller hardware available that will run under the Vixen software. While Robert Jordan was working on his LEDTRIKs, a LED panel based display, he noted that the same driver IC chip could replace two different types of chips used on the Olsen 595 COOP board.

:Robert’s aim was to come up with a circuit design for a controller that was smaller, cheaper, and easier to construct than the Olsen 595. He had to give it a name and decided on the ‘GRINCH’ after his favorite Christmas movie. The details of his prototype are detailed on the Computer Christmas website [http://computerchristmas.com/christmas/link-how_to/HowToId-118/Next_evolution_595_replacement here].

:The GRINCH does what you expect it to do – it makes lights flash under control of Vixen. It does not have Channel LEDs, it does not dim lights, and it does not use PICs. The GRINCH does work and it is cheap!

==The Board==
[[Image:Grinch Assy Step 7.jpg]]
[[Image:Grinch (top).jpg]]
==Simplified Theory==
:This is a real simplified explanation of how the data flow to the GRINCH works.

:The VIXEN program controls all data communication between the PC and the GRINCH.

:VIXEN uses the DATA BIT0 pin (pin 2) of the parallel port to serially feed data to RJ45 IN connector pin 8 on the GRINCH.

:VIXEN uses the STROBE pin (pin 1) of the parallel port for the clock signal to RJ45 IN connector pin 5 on the GRINCH.

:VIXEN uses the AUTOFEED pin (pin 14) of the parallel port for the strobe signal to RJ45 IN connector pin 7 on the GRINCH.

:VIXEN pumps out the channel data in reverse order, channel 64 first and channel 1 last (assuming a single GRINCH setup). This is due to how the data is clocked thru the serial shift register section of the IC chips. As VIXEN sends out data for each channel, it will also send out a corresponding clock signal so that the data can be clocked into the IC chips. At this point the data is only being held in the IC chips and the outputs of the chips will not change. Once all the data has been sent to the GRINCH, then VIXEN will send out a strobe signal followed by another clock and that will latch the data in the IC chips to the output pins. This process is repeated whenever VIXEN needs to update any channel data.

:A key thing to remember is that when VIXEN shows a channel as ON, the corresponding output pin of the GRINCH will be sinking signal and not a sourcing signal. This means for every channel that should be ON you should have 0 VDC (GND) on the corresponding output pin. This sinking signal is what the SSR boards require to turn on the desired AC connection.

==Circuit Diagram==
:The schematic diagram for the GRINCH can be downloaded [http://www.doityourselfchristmas.com/forums/showthread.php?t=126 here].

:The circuit is based using four 16 bit constant current LED sink driver integrated circuits. Currently, these are the tested/proven and readily available IC chips for use on the Grinch board.

::*MBI5026GN & MBI5027GN - available from [http://www.kingelectronics.com King Electronics]
::*A6279A – available from [http://www.allegromicro.com Allegro Microsystems]

:'''Differences between the IC chips:'''
::*Recommended Operating Voltage Range (VDD):
::**MBI chips = 4.5 – 5.5 VDC
::**Allegro chips = 3.0 – 5.5 VDC

:<blockquote>'''What this means to you:''' The Allegro chip is more tolerant of operating at a lower VDD. So if you are having problems detecting the signals coming from your PC’s parallel port you can lower your VDD and it might solve the problem.</blockquote>

::*Incoming voltage level for a valid HIGH signal:
::**MBI chips = 80% of VDD
::**Allegro chips = 70% of VDD

:<blockquote>'''What this means to you:''' If you are supplying 5 VDC to the GRINCH as the VDD, then your PC must have at least a 4 VDC signal out of the parallel port to properly trigger the MBI chips and at least 3.5 VDC to trigger the Allegro chips.</blockquote>

==Connection==
:The GRINCH is connected to the controlling PC via a cable from the PC’s parallel port to the RJ45 IN connector on the GRINCH.

[[Image:Grinch cable.jpg]]

:Multiple GRINCH boards can be daisy chained together by connecting the RJ45 OUT connector of the first GRINCH board to the RJ45 IN connector of the next GRINCH board.

==Powering the GRINCH==
:The GRINCH requires an external power source to operate. The normal voltage requirement for a single GRINCH would be 5 VDC at about 1 Amp. There are two options for applying power to the GRINCH.

::*Option 1: Apply the external power directly to J2, pin 1 – 5 VDC and pin 2 – GND

::*Option 2: Bring external power in via the RJ45 IN connector on pin 1 (5 VDC) and pin 3 (GND). With this method you would also need to place a shunt (jumper) on J1.

:There are many options of what to use for the external power source. Some users prefer to use an unused hard drive power connection inside the computer that is being used to run VIXEN. Others prefer to use an old computer power supply that they modify to run as a stand-alone power supply. And there are others that have had success in using wall-warts but care should be used with wall-warts since not all of them provide a regulated/filtered output.

:When connecting multiple GRINCH boards together you must have a shunt (jumper) on J1 for both boards being connected to allow the operating voltage to be passed from board to board.

==Computer Setup==
:'''BIOS Settings'''
::*The GRINCH appears to work best (for most users) if the parallel port is set to EPP in the computer BIOS. If you can't get it to work in EPP mode, try all other possible modes to see what works on your computer.

:'''VIXEN Settings'''
::*The GRINCH uses the OLSEN 595 plug-in.

==Layout==
:This image illustrates a simplified depiction of how a typical display using the GRINCH would be configured.
[[Image:Grinch Layout.jpg]]
:The GRINCH needs to be fairly close (less than 30ft) to the controlling computer due to the signal strength out of the parallel port.

:The SSRs can be placed anywhere needed in the display. They can be placed right next to the GRINCH or as far away as 800ft (farthest known test done).

==Setup for Beginners and Troubleshooting==
:If you are unsure that you have built your hardware correctly, you should follow the procedures contained in the [[Beginners Setup Guide The Grinch | Grinch Beginners Setup Guide]]. These procedures will guide you through the steps to help setup the hardware for the first time.

:If you encounter any problems with your Grinch, you can go to the [[Troubleshooting Guide The Grinch | Grinch Troubleshooting Guide]]. This page contains a methodical process to try to isolate problems/malfunctions and gives suggestions of what to do to fix them.

==Upgrades==
:'''Dimming'''
::*The GRINCH can be made to do dimming by adding the REN-T and REN-C boards to the setup. More details on how these boards operate can be found on their wiki pages.

:'''DMX512 Communication'''
::*A DMX512 to Serial converter is being developed to that will create the required signals for the GRINCH using a DMX512 signal.

==Related Links==
:* [[Beginner’s Setup Guide The Grinch]]
:* [[GRINCH_Controller_Assembly_Instructions|GRINCH Controller Assembly Instructions]]
:* [[Troubleshooting Guide The Grinch]]
:* [http://www.doityourselfchristmas.com/forums/forumdisplay.php?f=31 GRINCH Forum at DIYC]
:* [[Vixen|VIXEN]]
:* [[Ren-T_Assembly_Instructions|REN-T]]
:* [[Renard-595_Converter|REN-C]]
:* [[DMX_to_Grinch/595_convertor|DMX512 to Serial Converter]]
:* [[Glossary | Glossary of DIYC Terms]]
:* [http://en.wikipedia.org/wiki/Electronic_symbol Electronic Symbols]

[[Category:The Grinch]]

The GRINCH Controller

2009-12-26T21:24:01Z

Macrosill: /* Setup for Beginners and Troubleshooting */

==Background==
:There are a myriad of computer based controller hardware available that will run under the Vixen software. While Robert Jordan was working on his LEDTRIKs, a LED panel based display, he noted that the same driver IC chip could replace two different types of chips used on the Olsen 595 COOP board.

:Robert’s aim was to come up with a circuit design for a controller that was smaller, cheaper, and easier to construct than the Olsen 595. He had to give it a name and decided on the ‘GRINCH’ after his favorite Christmas movie. The details of his prototype are detailed on the Computer Christmas website [http://computerchristmas.com/christmas/link-how_to/HowToId-118/Next_evolution_595_replacement here].

:The GRINCH does what you expect it to do – it makes lights flash under control of Vixen. It does not have Channel LEDs, it does not dim lights, and it does not use PICs. The GRINCH does work and it is cheap!

==The Board==
[[Image:Grinch Assy Step 7.jpg]]
[[Image:Grinch (top).jpg]]
==Simplified Theory==
:This is a real simplified explanation of how the data flow to the GRINCH works.

:The VIXEN program controls all data communication between the PC and the GRINCH.

:VIXEN uses the DATA BIT0 pin (pin 2) of the parallel port to serially feed data to RJ45 IN connector pin 8 on the GRINCH.

:VIXEN uses the STROBE pin (pin 1) of the parallel port for the clock signal to RJ45 IN connector pin 5 on the GRINCH.

:VIXEN uses the AUTOFEED pin (pin 14) of the parallel port for the strobe signal to RJ45 IN connector pin 7 on the GRINCH.

:VIXEN pumps out the channel data in reverse order, channel 64 first and channel 1 last (assuming a single GRINCH setup). This is due to how the data is clocked thru the serial shift register section of the IC chips. As VIXEN sends out data for each channel, it will also send out a corresponding clock signal so that the data can be clocked into the IC chips. At this point the data is only being held in the IC chips and the outputs of the chips will not change. Once all the data has been sent to the GRINCH, then VIXEN will send out a strobe signal followed by another clock and that will latch the data in the IC chips to the output pins. This process is repeated whenever VIXEN needs to update any channel data.

:A key thing to remember is that when VIXEN shows a channel as ON, the corresponding output pin of the GRINCH will be sinking signal and not a sourcing signal. This means for every channel that should be ON you should have 0 VDC (GND) on the corresponding output pin. This sinking signal is what the SSR boards require to turn on the desired AC connection.

==Circuit Diagram==
:The schematic diagram for the GRINCH can be downloaded [http://www.doityourselfchristmas.com/forums/showthread.php?t=126 here].

:The circuit is based using four 16 bit constant current LED sink driver integrated circuits. Currently, these are the tested/proven and readily available IC chips for use on the Grinch board.

::*MBI5026GN & MBI5027GN - available from [http://www.kingelectronics.com King Electronics]
::*A6279A – available from [http://www.allegromicro.com Allegro Microsystems]

:'''Differences between the IC chips:'''
::*Recommended Operating Voltage Range (VDD):
::**MBI chips = 4.5 – 5.5 VDC
::**Allegro chips = 3.0 – 5.5 VDC

:<blockquote>'''What this means to you:''' The Allegro chip is more tolerant of operating at a lower VDD. So if you are having problems detecting the signals coming from your PC’s parallel port you can lower your VDD and it might solve the problem.</blockquote>

::*Incoming voltage level for a valid HIGH signal:
::**MBI chips = 80% of VDD
::**Allegro chips = 70% of VDD

:<blockquote>'''What this means to you:''' If you are supplying 5 VDC to the GRINCH as the VDD, then your PC must have at least a 4 VDC signal out of the parallel port to properly trigger the MBI chips and at least 3.5 VDC to trigger the Allegro chips.</blockquote>

==Connection==
:The GRINCH is connected to the controlling PC via a cable from the PC’s parallel port to the RJ45 IN connector on the GRINCH.

[[Image:Grinch cable.jpg]]

:Multiple GRINCH boards can be daisy chained together by connecting the RJ45 OUT connector of the first GRINCH board to the RJ45 IN connector of the next GRINCH board.

==Powering the GRINCH==
:The GRINCH requires an external power source to operate. The normal voltage requirement for a single GRINCH would be 5 VDC at about 1 Amp. There are two options for applying power to the GRINCH.

::*Option 1: Apply the external power directly to J2, pin 1 – 5 VDC and pin 2 – GND

::*Option 2: Bring external power in via the RJ45 IN connector on pin 1 (5 VDC) and pin 3 (GND). With this method you would also need to place a shunt (jumper) on J1.

:There are many options of what to use for the external power source. Some users prefer to use an unused hard drive power connection inside the computer that is being used to run VIXEN. Others prefer to use an old computer power supply that they modify to run as a stand-alone power supply. And there are others that have had success in using wall-warts but care should be used with wall-warts since not all of them provide a regulated/filtered output.

:When connecting multiple GRINCH boards together you must have a shunt (jumper) on J1 for both boards being connected to allow the operating voltage to be passed from board to board.

==Computer Setup==
:'''BIOS Settings'''
::*The GRINCH appears to work best (for most users) if the parallel port is set to EPP in the computer BIOS. If you can't get it to work in EPP mode, try all other possible modes to see what works on your computer.

:'''VIXEN Settings'''
::*The GRINCH uses the OLSEN 595 plug-in.

==Layout==
:This image illustrates a simplified depiction of how a typical display using the GRINCH would be configured.
[[Image:Grinch Layout.jpg]]
:The GRINCH needs to be fairly close (less than 30ft) to the controlling computer due to the signal strength out of the parallel port.

:The SSRs can be placed anywhere needed in the display. They can be placed right next to the GRINCH or as far away as 800ft (farthest known test done).

==Setup for Beginners and Troubleshooting==
:If you are unsure that you have built your hardware correctly, you should follow the procedures contained in the [[Beginners Setup Guide The Grinch | Grinch Beginners Setup Guide]]. These procedures will guide you through the steps to help setup the hardware for the first time.

:If you encounter any problems with your Grinch, you can go to the [[Troubleshooting Guide The Grinch | Grinch Troubleshooting Guide]]. This page contains a methodical process to try to isolate problems/malfunctions and gives suggestions of what to do to fix them.

==Upgrades==
:'''Dimming'''
::*The GRINCH can be made to do dimming by adding the REN-T and REN-C boards to the setup. More details on how these boards operate can be found on their wiki pages.

:'''DMX512 Communication'''
::*A DMX512 to Serial converter is being developed to that will create the required signals for the GRINCH using a DMX512 signal.

==Related Links==
:* [[Beginner’s Setup Guide – The Grinch]]
:* [[GRINCH_Controller_Assembly_Instructions|GRINCH Controller Assembly Instructions]]
:* [[Troubleshooting Guide – The Grinch]]
:* [http://www.doityourselfchristmas.com/forums/forumdisplay.php?f=31 GRINCH Forum at DIYC]
:* [[Vixen|VIXEN]]
:* [[Ren-T_Assembly_Instructions|REN-T]]
:* [[Renard-595_Converter|REN-C]]
:* [[DMX_to_Grinch/595_convertor|DMX512 to Serial Converter]]
:* [[Glossary | Glossary of DIYC Terms]]
:* [http://en.wikipedia.org/wiki/Electronic_symbol Electronic Symbols]

[[Category:The Grinch]]

Renard SS8 Controller Board

2009-12-26T21:23:19Z

Macrosill: /* Related Links */

=='''Introduction'''==

:The Renard SS8 is a PIC microcontroller based Christmas light controller with 8 solid state relay circuits incorporated into the board. The board design is based on the PIC-based 8-port dimmer concept originally developed by Phil Short. Information on the original concept can be viewed [http://computerchristmas.com/christmas/link-how_to/HowToId-71/Simple_PIC-Based_8-Port_Dimmer here]. Generic information pertaining to current Renard designs (including maximum channel count) can be found on the [[Renard]] wiki page.

:The Renard Standardized Series (SS) controllers are part of a design effort to standardize the board layouts for Renard based systems and to establish a standardized list of components to use in Renard designs. Some of the goals of the Renard SS design effort were:

::* Completely self-contained controller board. All that is needed to start using the board is a data input and an AC power source. No external DC voltage supply or externally generated ZC is needed and there is no need for an off-board neutral bar.

::* Common part list used for all boards. There are no special parts for any individual board, all the boards use the same components. The only thing different is the quantity used on each board.

::* Common component layout on the board. With only a few exceptions, all the components on the boards are laid out in the same fashion.

::* On-board LEDs for full support of Renard diagnostics firmware.

::* Easier for a new member to build. By removing extra options from the board, now a member can just order the parts from the BOM and will be able to build the board without having to figure out which options/parts apply to their configuration.

::* Easier to support. By having all the boards using the same parts and having the same component layout, it will be easier to provide support to DIYC members when they have problems or ask questions.

::* Complete documentation. In the past, boards were created, designed, produced and distributed without much documentation to support them. Documentation was an afterthought and was slow to catch up, some never did or is hard to understand for new members. In the Renard SS design effort, the documentation was created at the same time as the boards so that when the boards were ready for release, the documentation was also ready.

=='''Disclaimers'''==

:The standard disclaimers pertaining to the information contained on this wiki page are listed [[Disclaimers | here.]]

=='''The Board'''==

[[Image:Wiki - Renard SS8 PCB.jpg | 800px]]

[[image:Wiki - Renard SS8 Complete.jpg | 800px]]

<center>'''The Renard SS 8 measures 3.4" X 6"'''</center>

=='''Circuit Diagram'''==

:The schematic diagram can be found [[media:Renard SS8 Schematic.pdf | here.]]

:'''Key circuit components'''

::'''Connectors'''
:::* '''J1''' – RS485 outgoing data
:::* '''J2''' – RS232/RS485 incoming data
:::* '''JDP1''' – RS232 incoming data, DE9 connector for direct connect to show computer serial port.

::'''IC Chips'''
:::* '''U2''' – H11AA1 Optocoupler, used to generate the Zero Cross signal
:::* '''U4 & U5''' – ST485BN, RS232/RS485 Transmitter/ Receiver
:::* '''U6 ''' – PIC16F688 Microcontroller
:::* '''M1-M8''' – MOC3023 Optoisolator, triggers the triac

::'''Resistors'''
:::* '''R18-25''' – Triac gate resistors. The value of these resistors in the [[Assembly Instructions - The Renard SS8#Parts Listing (BOM) | BOM]] was selected for locations using 115/120 VAC power.

::'''Diagnostic LEDs'''
:::* '''PWR''' – Lit whenever the voltage regulator is generating 5 VDC.
 

:::'''NOTE:''' The following Diagnostic LEDs will only function when a jumper is placed on JP3
 

:::: When '''U6''' is programmed with the diagnostics firmware:
:::* '''HB''' - will blink ON/OFF to indicate that the PIC is operating correctly
:::* '''ZC''' - will blink ON/OFF to indicate that the Zero Cross signal is getting to the PIC correctly
:::* '''SD''' - will be ON whenever the PIC is receiving data correctly
:::* '''FE''' - will only be ON when the PIC has identified a Framing Error while receiving data
:::* '''OE''' - will only be ON when the PIC has identified an Overrun Error while receiving data

:::: When '''U6''' is programmed with the operational firmware:
:::* '''HB''' - will be ON whenever channel 2 is ON
:::* '''ZC''' - will be ON whenever channel 5 is ON
:::* '''SD''' - will be ON whenever channel 6 is ON
:::* '''FE''' - will be ON whenever channel 7 is ON
:::* '''OE''' - will be ON whenever channel 8 is ON

::'''Other Components'''
:::* '''U1''' – LF50CV, 5 VDC Voltage Regulator
:::* '''U3''' – ECS-2100AX-18.432MHZ, 18.432 MHz Crystal Clock Oscillator
:::* '''T1-T8''' – BTA04-700T, these are gate sensitive triacs that only require 5mA of current on the gate signal. They were selected as a dual use triac for both LEDs and regular incandescent lights.

::'''Jumpers'''
:::* '''JP1''' – RS232 signal ground. Install a shunt (jumper) on JP1 when receiving RS232 data.
:::* '''JP2''' – 120 ohm termination resistor enable. Normally a shunt will be installed on JP2. Remove the shunt if you are experiencing problems with incoming data.
:::* '''JP3''' – Diagnostic LEDs enable. Install a shunt on JP3 to allow the Diagnostic LEDs to function. During normal operation, you can remove the shunt with no negative impact on board operation.

::'''Test Points'''
:::* '''+5''' – Output from voltage regulator, should be +5 ± 0.1 VDC
:::* '''GND''' – Ground
:::* '''ZC''' – Zero Cross signal

=='''Firmware'''==

:The PIC ('''U6''') must be programmed with the latest firmware for the Renard SS8 to operate properly. The firmware can be found on the [[Renard Firmware]] wiki page.

=='''Powering the Renard SS8'''==

:Input power requirements: An AC source

===DC power:===
:The Renard SS8 generates all the DC voltage that it requires on-board and no external DC voltage source is required.

===AC Power:===
:The Renard SS8 requires AC power for generation of the DC voltage, the SSR (opto/triac) circuitry and for generation of the Zero Cross signal. The information in this wiki is targeted at users who are using 115/120 VAC power.

=='''AC Power Handling Capability'''==
===Maximum Input Load===
:The Renard SS8 has one bank of eight triacs. This bank of triacs is capable of carrying up to 15 amps of current based on the trace width used on the pcb.

===Triac Loads===
:Based on the pcb trace widths, each triac can handle up to two amps of current. A [[Assembly Instructions The Renard SS8#Triac Heat Sink | heat sink]] is highly recommended when running the triacs at two amps. Care must be taken to ensure that the total load of the eight triacs does not exceed the rating of the fuse protecting the triac bank or 15 amps (whichever is less).

===Fuses===
:The bank of triacs is protected by a fuse. The size of the fuse cannot exceed the current handling capability of the input wire or 15 amps (whichever is less).

:The [[Assembly Instructions - The Renard SS8#Parts Listing (BOM) | BOM]] calls for a 10 amp fuse under that assumption that the Renard SS8 will be powered by a common/generic extension cord. Most of the common extension cords used by DIYC members are rated for only 13 amps and 13 amp fuses are not commonly found.

=='''Hooking Up the Renard SS8'''==

===Data Connections===

[[image:Wiki - Renard SS8 Data Layout1.jpg | 800px |center]]
<center>'''Typical connection between computer running Vixen and Renard SS8 boards'''</center>

[[image:Wiki - Renard SS8 Data Layout2.jpg | 800px |center]]
<center>'''Typical connection between RS485/DMX/Renard and Renard SS8 boards'''</center>

====Data Cables====

:'''Data cables for Renard SS board hookup directly to computer COMM port'''
[[image:Wiki - Renard SS RS232 Data Cable1.jpg | 350px ]]
PC DE9 Pin 3 to Renard SS DE9 Pin 3
PC DE9 Pin 5 to Renard SS DE9 Pin 5

[[image:Wiki - Renard SS RS232 Data Cable2.jpg | 350px ]]
PC DE9 Pin 3 to RJ45-pin 4
PC DE9 Pin 5 to RJ45-pin 5 and pin 1 and/or pin 2

:'''Data cable for Renard SS board hookup using a RS232->RS485 converter'''

::Due to the many different types of RS232->RS485 converters available the drawing only refers to the signals coming from the converter. Check the documentation for your converter to figure out how/where to hook up the correct wires.

[[image:Wiki - Renard SS RS485 Data Cable.jpg | 350px ]]
RS485(-) Signal to RJ45-pin 4
RS485(+) Signal to RJ45-pin 5

:'''Data cable for Renard SS board hookup in a DMX environment'''
[[image:Wiki - Renard SS DMX Data Cable.jpg | 350px ]]

DMX using XLR Connectors
XLR connector pin 1 (GND) to RJ45-pin 1 and/or pin 2
XLR connector pin 2 (Data-) to RJ45-pin 4
XLR connector pin 3 (Data+) to RJ45-pin 5

DMX using RJ45 (CAT5) Connectors
RJ45 connector pin 1 (Data+) to RJ45-pin 5
RJ45 connector pin 2 (Data-) to RJ45-pin 4
RJ45 connector pins 7 & 8 (GND) to RJ45-pins 1 & 2

:'''Data cable for Renard SS board hookup to other Renard boards'''

::Generally only a regular straight-thru CAT5 cable is required to connect Renard SS boards to other Renard boards. For the few exceptions (ie Ren24 V2.5), check the wiki page for those boards to see what their unique requirements are.

====Cable Lengths====

:Data cables connecting the Renard SS boards directly to a computer COMM port should not be longer than 50 feet according to the RS-232 standard. This distance can also be greatly reduced by using poor quality cables.

:Data cables connecting the Renard SS boards directly to other Renard boards or any other RS-485 source can be up to 4,000 feet in length for data rates up to 100Kbps according to the RS-485 standard.

===AC Power Connection===

[[image:Wiki - Renard SS8 AC Layout.jpg | 800px |center]]

::Key thing to remember in this layout is:

:::* The size of the fuse cannot exceed the current handling capability of the orange/black wires or 15 amps (whichever is less).

===Connecting Multiple Renard Boards===

[[image:wiki - Renard SS Daisy Chain.jpg | 800px |center]]

::The above image shows how Renard SS boards can be daisy chained together. Renard SS8 boards are used in the image just as an example of how all Renard SS boards can be connected together.

::Key things to remember when connecting Renard SS boards together:

:::* You only need one instance of the Renard Dimmer plug-in in Vixen for each physical COMM port being used. You just need to make sure that the plug-in is setup for the total number of channels for all the Renard boards connected to that COMM port. In the above example, the plug-in would be set for 32 channels.

:::* The total number of Renard boards that can be connected together depends on the event period and the baud rate being used. More information on the total number of channels capable with Renard systems can be found here [[Renard#Number of Circuits (Channels) | here.]]

=='''Computer Setup'''==

:'''VIXEN Settings'''

::The Renard SS boards require the Renard Dimmer [Vixen 1.1.*] or Renard Dimmer (modified) [Vixen 2.*] Plug-In.

::'''Renard Dimmer Plug-In Settings:'''
:::*Protocol Version: 1
:::*COM1 (or whichever COM port you are connected to)
:::*Baud: 57600 (default firmware value, if firmware is changed then this needs to be changed to match the firmware)
:::*Parity: None
:::*Data bits: 8
:::*Stop bits: One
:::*Hold port open during the duration of the sequence execution: Checked

=='''Setup for Beginners and Troubleshooting'''==

:If you are unsure that you have built your hardware correctly, you should follow the procedures contained in the [[Beginners Setup Guide The Renard SS8 | Renard SS8 Beginners Setup Guide]]. These procedures will guide you through the steps to help setup the hardware for the first time.

:If you encounter any problems with your Renard SS8, you can go to the [[Troubleshooting_Guide_The_Renard_SS8 | Troubleshooting Guide The Renard SS8]]. The troubleshooting guide contains a methodical process to try to isolate problems/malfunctions and gives suggestions of what to do to fix them.

=='''Related Links'''==
:[[Beginners Setup Guide The Renard SS8]]

:[[Assembly Instructions The Renard SS8]]

:[[Troubleshooting_Guide_The_Renard_SS8 | Troubleshooting Guide The Renard SS8]]

:[[Renard Main Page]]

:[[Renard Firmware]]

:[[Part Substitutions]]

:[[Vixen|VIXEN]]

:[[Glossary | Glossary of DIYC Terms]]

:[http://en.wikipedia.org/wiki/Electronic_symbol Electronic Symbols]

[[Category:Renard SS8]]
[[Category:Renard]]

Renard SS8 Controller Board

2009-12-26T21:23:09Z

Macrosill: /* Related Links */

=='''Introduction'''==

:The Renard SS8 is a PIC microcontroller based Christmas light controller with 8 solid state relay circuits incorporated into the board. The board design is based on the PIC-based 8-port dimmer concept originally developed by Phil Short. Information on the original concept can be viewed [http://computerchristmas.com/christmas/link-how_to/HowToId-71/Simple_PIC-Based_8-Port_Dimmer here]. Generic information pertaining to current Renard designs (including maximum channel count) can be found on the [[Renard]] wiki page.

:The Renard Standardized Series (SS) controllers are part of a design effort to standardize the board layouts for Renard based systems and to establish a standardized list of components to use in Renard designs. Some of the goals of the Renard SS design effort were:

::* Completely self-contained controller board. All that is needed to start using the board is a data input and an AC power source. No external DC voltage supply or externally generated ZC is needed and there is no need for an off-board neutral bar.

::* Common part list used for all boards. There are no special parts for any individual board, all the boards use the same components. The only thing different is the quantity used on each board.

::* Common component layout on the board. With only a few exceptions, all the components on the boards are laid out in the same fashion.

::* On-board LEDs for full support of Renard diagnostics firmware.

::* Easier for a new member to build. By removing extra options from the board, now a member can just order the parts from the BOM and will be able to build the board without having to figure out which options/parts apply to their configuration.

::* Easier to support. By having all the boards using the same parts and having the same component layout, it will be easier to provide support to DIYC members when they have problems or ask questions.

::* Complete documentation. In the past, boards were created, designed, produced and distributed without much documentation to support them. Documentation was an afterthought and was slow to catch up, some never did or is hard to understand for new members. In the Renard SS design effort, the documentation was created at the same time as the boards so that when the boards were ready for release, the documentation was also ready.

=='''Disclaimers'''==

:The standard disclaimers pertaining to the information contained on this wiki page are listed [[Disclaimers | here.]]

=='''The Board'''==

[[Image:Wiki - Renard SS8 PCB.jpg | 800px]]

[[image:Wiki - Renard SS8 Complete.jpg | 800px]]

<center>'''The Renard SS 8 measures 3.4" X 6"'''</center>

=='''Circuit Diagram'''==

:The schematic diagram can be found [[media:Renard SS8 Schematic.pdf | here.]]

:'''Key circuit components'''

::'''Connectors'''
:::* '''J1''' – RS485 outgoing data
:::* '''J2''' – RS232/RS485 incoming data
:::* '''JDP1''' – RS232 incoming data, DE9 connector for direct connect to show computer serial port.

::'''IC Chips'''
:::* '''U2''' – H11AA1 Optocoupler, used to generate the Zero Cross signal
:::* '''U4 & U5''' – ST485BN, RS232/RS485 Transmitter/ Receiver
:::* '''U6 ''' – PIC16F688 Microcontroller
:::* '''M1-M8''' – MOC3023 Optoisolator, triggers the triac

::'''Resistors'''
:::* '''R18-25''' – Triac gate resistors. The value of these resistors in the [[Assembly Instructions - The Renard SS8#Parts Listing (BOM) | BOM]] was selected for locations using 115/120 VAC power.

::'''Diagnostic LEDs'''
:::* '''PWR''' – Lit whenever the voltage regulator is generating 5 VDC.
 

:::'''NOTE:''' The following Diagnostic LEDs will only function when a jumper is placed on JP3
 

:::: When '''U6''' is programmed with the diagnostics firmware:
:::* '''HB''' - will blink ON/OFF to indicate that the PIC is operating correctly
:::* '''ZC''' - will blink ON/OFF to indicate that the Zero Cross signal is getting to the PIC correctly
:::* '''SD''' - will be ON whenever the PIC is receiving data correctly
:::* '''FE''' - will only be ON when the PIC has identified a Framing Error while receiving data
:::* '''OE''' - will only be ON when the PIC has identified an Overrun Error while receiving data

:::: When '''U6''' is programmed with the operational firmware:
:::* '''HB''' - will be ON whenever channel 2 is ON
:::* '''ZC''' - will be ON whenever channel 5 is ON
:::* '''SD''' - will be ON whenever channel 6 is ON
:::* '''FE''' - will be ON whenever channel 7 is ON
:::* '''OE''' - will be ON whenever channel 8 is ON

::'''Other Components'''
:::* '''U1''' – LF50CV, 5 VDC Voltage Regulator
:::* '''U3''' – ECS-2100AX-18.432MHZ, 18.432 MHz Crystal Clock Oscillator
:::* '''T1-T8''' – BTA04-700T, these are gate sensitive triacs that only require 5mA of current on the gate signal. They were selected as a dual use triac for both LEDs and regular incandescent lights.

::'''Jumpers'''
:::* '''JP1''' – RS232 signal ground. Install a shunt (jumper) on JP1 when receiving RS232 data.
:::* '''JP2''' – 120 ohm termination resistor enable. Normally a shunt will be installed on JP2. Remove the shunt if you are experiencing problems with incoming data.
:::* '''JP3''' – Diagnostic LEDs enable. Install a shunt on JP3 to allow the Diagnostic LEDs to function. During normal operation, you can remove the shunt with no negative impact on board operation.

::'''Test Points'''
:::* '''+5''' – Output from voltage regulator, should be +5 ± 0.1 VDC
:::* '''GND''' – Ground
:::* '''ZC''' – Zero Cross signal

=='''Firmware'''==

:The PIC ('''U6''') must be programmed with the latest firmware for the Renard SS8 to operate properly. The firmware can be found on the [[Renard Firmware]] wiki page.

=='''Powering the Renard SS8'''==

:Input power requirements: An AC source

===DC power:===
:The Renard SS8 generates all the DC voltage that it requires on-board and no external DC voltage source is required.

===AC Power:===
:The Renard SS8 requires AC power for generation of the DC voltage, the SSR (opto/triac) circuitry and for generation of the Zero Cross signal. The information in this wiki is targeted at users who are using 115/120 VAC power.

=='''AC Power Handling Capability'''==
===Maximum Input Load===
:The Renard SS8 has one bank of eight triacs. This bank of triacs is capable of carrying up to 15 amps of current based on the trace width used on the pcb.

===Triac Loads===
:Based on the pcb trace widths, each triac can handle up to two amps of current. A [[Assembly Instructions The Renard SS8#Triac Heat Sink | heat sink]] is highly recommended when running the triacs at two amps. Care must be taken to ensure that the total load of the eight triacs does not exceed the rating of the fuse protecting the triac bank or 15 amps (whichever is less).

===Fuses===
:The bank of triacs is protected by a fuse. The size of the fuse cannot exceed the current handling capability of the input wire or 15 amps (whichever is less).

:The [[Assembly Instructions - The Renard SS8#Parts Listing (BOM) | BOM]] calls for a 10 amp fuse under that assumption that the Renard SS8 will be powered by a common/generic extension cord. Most of the common extension cords used by DIYC members are rated for only 13 amps and 13 amp fuses are not commonly found.

=='''Hooking Up the Renard SS8'''==

===Data Connections===

[[image:Wiki - Renard SS8 Data Layout1.jpg | 800px |center]]
<center>'''Typical connection between computer running Vixen and Renard SS8 boards'''</center>

[[image:Wiki - Renard SS8 Data Layout2.jpg | 800px |center]]
<center>'''Typical connection between RS485/DMX/Renard and Renard SS8 boards'''</center>

====Data Cables====

:'''Data cables for Renard SS board hookup directly to computer COMM port'''
[[image:Wiki - Renard SS RS232 Data Cable1.jpg | 350px ]]
PC DE9 Pin 3 to Renard SS DE9 Pin 3
PC DE9 Pin 5 to Renard SS DE9 Pin 5

[[image:Wiki - Renard SS RS232 Data Cable2.jpg | 350px ]]
PC DE9 Pin 3 to RJ45-pin 4
PC DE9 Pin 5 to RJ45-pin 5 and pin 1 and/or pin 2

:'''Data cable for Renard SS board hookup using a RS232->RS485 converter'''

::Due to the many different types of RS232->RS485 converters available the drawing only refers to the signals coming from the converter. Check the documentation for your converter to figure out how/where to hook up the correct wires.

[[image:Wiki - Renard SS RS485 Data Cable.jpg | 350px ]]
RS485(-) Signal to RJ45-pin 4
RS485(+) Signal to RJ45-pin 5

:'''Data cable for Renard SS board hookup in a DMX environment'''
[[image:Wiki - Renard SS DMX Data Cable.jpg | 350px ]]

DMX using XLR Connectors
XLR connector pin 1 (GND) to RJ45-pin 1 and/or pin 2
XLR connector pin 2 (Data-) to RJ45-pin 4
XLR connector pin 3 (Data+) to RJ45-pin 5

DMX using RJ45 (CAT5) Connectors
RJ45 connector pin 1 (Data+) to RJ45-pin 5
RJ45 connector pin 2 (Data-) to RJ45-pin 4
RJ45 connector pins 7 & 8 (GND) to RJ45-pins 1 & 2

:'''Data cable for Renard SS board hookup to other Renard boards'''

::Generally only a regular straight-thru CAT5 cable is required to connect Renard SS boards to other Renard boards. For the few exceptions (ie Ren24 V2.5), check the wiki page for those boards to see what their unique requirements are.

====Cable Lengths====

:Data cables connecting the Renard SS boards directly to a computer COMM port should not be longer than 50 feet according to the RS-232 standard. This distance can also be greatly reduced by using poor quality cables.

:Data cables connecting the Renard SS boards directly to other Renard boards or any other RS-485 source can be up to 4,000 feet in length for data rates up to 100Kbps according to the RS-485 standard.

===AC Power Connection===

[[image:Wiki - Renard SS8 AC Layout.jpg | 800px |center]]

::Key thing to remember in this layout is:

:::* The size of the fuse cannot exceed the current handling capability of the orange/black wires or 15 amps (whichever is less).

===Connecting Multiple Renard Boards===

[[image:wiki - Renard SS Daisy Chain.jpg | 800px |center]]

::The above image shows how Renard SS boards can be daisy chained together. Renard SS8 boards are used in the image just as an example of how all Renard SS boards can be connected together.

::Key things to remember when connecting Renard SS boards together:

:::* You only need one instance of the Renard Dimmer plug-in in Vixen for each physical COMM port being used. You just need to make sure that the plug-in is setup for the total number of channels for all the Renard boards connected to that COMM port. In the above example, the plug-in would be set for 32 channels.

:::* The total number of Renard boards that can be connected together depends on the event period and the baud rate being used. More information on the total number of channels capable with Renard systems can be found here [[Renard#Number of Circuits (Channels) | here.]]

=='''Computer Setup'''==

:'''VIXEN Settings'''

::The Renard SS boards require the Renard Dimmer [Vixen 1.1.*] or Renard Dimmer (modified) [Vixen 2.*] Plug-In.

::'''Renard Dimmer Plug-In Settings:'''
:::*Protocol Version: 1
:::*COM1 (or whichever COM port you are connected to)
:::*Baud: 57600 (default firmware value, if firmware is changed then this needs to be changed to match the firmware)
:::*Parity: None
:::*Data bits: 8
:::*Stop bits: One
:::*Hold port open during the duration of the sequence execution: Checked

=='''Setup for Beginners and Troubleshooting'''==

:If you are unsure that you have built your hardware correctly, you should follow the procedures contained in the [[Beginners Setup Guide The Renard SS8 | Renard SS8 Beginners Setup Guide]]. These procedures will guide you through the steps to help setup the hardware for the first time.

:If you encounter any problems with your Renard SS8, you can go to the [[Troubleshooting_Guide_The_Renard_SS8 | Troubleshooting Guide The Renard SS8]]. The troubleshooting guide contains a methodical process to try to isolate problems/malfunctions and gives suggestions of what to do to fix them.

=='''Related Links'''==
:[[Beginner’s Setup Guide The Renard SS8]]

:[[Assembly Instructions The Renard SS8]]

:[[Troubleshooting_Guide_The_Renard_SS8 | Troubleshooting Guide The Renard SS8]]

:[[Renard Main Page]]

:[[Renard Firmware]]

:[[Part Substitutions]]

:[[Vixen|VIXEN]]

:[[Glossary | Glossary of DIYC Terms]]

:[http://en.wikipedia.org/wiki/Electronic_symbol Electronic Symbols]

[[Category:Renard SS8]]
[[Category:Renard]]

Renard SS8 Controller Board

2009-12-26T21:22:55Z

Macrosill: /* Setup for Beginners and Troubleshooting */

=='''Introduction'''==

:The Renard SS8 is a PIC microcontroller based Christmas light controller with 8 solid state relay circuits incorporated into the board. The board design is based on the PIC-based 8-port dimmer concept originally developed by Phil Short. Information on the original concept can be viewed [http://computerchristmas.com/christmas/link-how_to/HowToId-71/Simple_PIC-Based_8-Port_Dimmer here]. Generic information pertaining to current Renard designs (including maximum channel count) can be found on the [[Renard]] wiki page.

:The Renard Standardized Series (SS) controllers are part of a design effort to standardize the board layouts for Renard based systems and to establish a standardized list of components to use in Renard designs. Some of the goals of the Renard SS design effort were:

::* Completely self-contained controller board. All that is needed to start using the board is a data input and an AC power source. No external DC voltage supply or externally generated ZC is needed and there is no need for an off-board neutral bar.

::* Common part list used for all boards. There are no special parts for any individual board, all the boards use the same components. The only thing different is the quantity used on each board.

::* Common component layout on the board. With only a few exceptions, all the components on the boards are laid out in the same fashion.

::* On-board LEDs for full support of Renard diagnostics firmware.

::* Easier for a new member to build. By removing extra options from the board, now a member can just order the parts from the BOM and will be able to build the board without having to figure out which options/parts apply to their configuration.

::* Easier to support. By having all the boards using the same parts and having the same component layout, it will be easier to provide support to DIYC members when they have problems or ask questions.

::* Complete documentation. In the past, boards were created, designed, produced and distributed without much documentation to support them. Documentation was an afterthought and was slow to catch up, some never did or is hard to understand for new members. In the Renard SS design effort, the documentation was created at the same time as the boards so that when the boards were ready for release, the documentation was also ready.

=='''Disclaimers'''==

:The standard disclaimers pertaining to the information contained on this wiki page are listed [[Disclaimers | here.]]

=='''The Board'''==

[[Image:Wiki - Renard SS8 PCB.jpg | 800px]]

[[image:Wiki - Renard SS8 Complete.jpg | 800px]]

<center>'''The Renard SS 8 measures 3.4" X 6"'''</center>

=='''Circuit Diagram'''==

:The schematic diagram can be found [[media:Renard SS8 Schematic.pdf | here.]]

:'''Key circuit components'''

::'''Connectors'''
:::* '''J1''' – RS485 outgoing data
:::* '''J2''' – RS232/RS485 incoming data
:::* '''JDP1''' – RS232 incoming data, DE9 connector for direct connect to show computer serial port.

::'''IC Chips'''
:::* '''U2''' – H11AA1 Optocoupler, used to generate the Zero Cross signal
:::* '''U4 & U5''' – ST485BN, RS232/RS485 Transmitter/ Receiver
:::* '''U6 ''' – PIC16F688 Microcontroller
:::* '''M1-M8''' – MOC3023 Optoisolator, triggers the triac

::'''Resistors'''
:::* '''R18-25''' – Triac gate resistors. The value of these resistors in the [[Assembly Instructions - The Renard SS8#Parts Listing (BOM) | BOM]] was selected for locations using 115/120 VAC power.

::'''Diagnostic LEDs'''
:::* '''PWR''' – Lit whenever the voltage regulator is generating 5 VDC.
 

:::'''NOTE:''' The following Diagnostic LEDs will only function when a jumper is placed on JP3
 

:::: When '''U6''' is programmed with the diagnostics firmware:
:::* '''HB''' - will blink ON/OFF to indicate that the PIC is operating correctly
:::* '''ZC''' - will blink ON/OFF to indicate that the Zero Cross signal is getting to the PIC correctly
:::* '''SD''' - will be ON whenever the PIC is receiving data correctly
:::* '''FE''' - will only be ON when the PIC has identified a Framing Error while receiving data
:::* '''OE''' - will only be ON when the PIC has identified an Overrun Error while receiving data

:::: When '''U6''' is programmed with the operational firmware:
:::* '''HB''' - will be ON whenever channel 2 is ON
:::* '''ZC''' - will be ON whenever channel 5 is ON
:::* '''SD''' - will be ON whenever channel 6 is ON
:::* '''FE''' - will be ON whenever channel 7 is ON
:::* '''OE''' - will be ON whenever channel 8 is ON

::'''Other Components'''
:::* '''U1''' – LF50CV, 5 VDC Voltage Regulator
:::* '''U3''' – ECS-2100AX-18.432MHZ, 18.432 MHz Crystal Clock Oscillator
:::* '''T1-T8''' – BTA04-700T, these are gate sensitive triacs that only require 5mA of current on the gate signal. They were selected as a dual use triac for both LEDs and regular incandescent lights.

::'''Jumpers'''
:::* '''JP1''' – RS232 signal ground. Install a shunt (jumper) on JP1 when receiving RS232 data.
:::* '''JP2''' – 120 ohm termination resistor enable. Normally a shunt will be installed on JP2. Remove the shunt if you are experiencing problems with incoming data.
:::* '''JP3''' – Diagnostic LEDs enable. Install a shunt on JP3 to allow the Diagnostic LEDs to function. During normal operation, you can remove the shunt with no negative impact on board operation.

::'''Test Points'''
:::* '''+5''' – Output from voltage regulator, should be +5 ± 0.1 VDC
:::* '''GND''' – Ground
:::* '''ZC''' – Zero Cross signal

=='''Firmware'''==

:The PIC ('''U6''') must be programmed with the latest firmware for the Renard SS8 to operate properly. The firmware can be found on the [[Renard Firmware]] wiki page.

=='''Powering the Renard SS8'''==

:Input power requirements: An AC source

===DC power:===
:The Renard SS8 generates all the DC voltage that it requires on-board and no external DC voltage source is required.

===AC Power:===
:The Renard SS8 requires AC power for generation of the DC voltage, the SSR (opto/triac) circuitry and for generation of the Zero Cross signal. The information in this wiki is targeted at users who are using 115/120 VAC power.

=='''AC Power Handling Capability'''==
===Maximum Input Load===
:The Renard SS8 has one bank of eight triacs. This bank of triacs is capable of carrying up to 15 amps of current based on the trace width used on the pcb.

===Triac Loads===
:Based on the pcb trace widths, each triac can handle up to two amps of current. A [[Assembly Instructions The Renard SS8#Triac Heat Sink | heat sink]] is highly recommended when running the triacs at two amps. Care must be taken to ensure that the total load of the eight triacs does not exceed the rating of the fuse protecting the triac bank or 15 amps (whichever is less).

===Fuses===
:The bank of triacs is protected by a fuse. The size of the fuse cannot exceed the current handling capability of the input wire or 15 amps (whichever is less).

:The [[Assembly Instructions - The Renard SS8#Parts Listing (BOM) | BOM]] calls for a 10 amp fuse under that assumption that the Renard SS8 will be powered by a common/generic extension cord. Most of the common extension cords used by DIYC members are rated for only 13 amps and 13 amp fuses are not commonly found.

=='''Hooking Up the Renard SS8'''==

===Data Connections===

[[image:Wiki - Renard SS8 Data Layout1.jpg | 800px |center]]
<center>'''Typical connection between computer running Vixen and Renard SS8 boards'''</center>

[[image:Wiki - Renard SS8 Data Layout2.jpg | 800px |center]]
<center>'''Typical connection between RS485/DMX/Renard and Renard SS8 boards'''</center>

====Data Cables====

:'''Data cables for Renard SS board hookup directly to computer COMM port'''
[[image:Wiki - Renard SS RS232 Data Cable1.jpg | 350px ]]
PC DE9 Pin 3 to Renard SS DE9 Pin 3
PC DE9 Pin 5 to Renard SS DE9 Pin 5

[[image:Wiki - Renard SS RS232 Data Cable2.jpg | 350px ]]
PC DE9 Pin 3 to RJ45-pin 4
PC DE9 Pin 5 to RJ45-pin 5 and pin 1 and/or pin 2

:'''Data cable for Renard SS board hookup using a RS232->RS485 converter'''

::Due to the many different types of RS232->RS485 converters available the drawing only refers to the signals coming from the converter. Check the documentation for your converter to figure out how/where to hook up the correct wires.

[[image:Wiki - Renard SS RS485 Data Cable.jpg | 350px ]]
RS485(-) Signal to RJ45-pin 4
RS485(+) Signal to RJ45-pin 5

:'''Data cable for Renard SS board hookup in a DMX environment'''
[[image:Wiki - Renard SS DMX Data Cable.jpg | 350px ]]

DMX using XLR Connectors
XLR connector pin 1 (GND) to RJ45-pin 1 and/or pin 2
XLR connector pin 2 (Data-) to RJ45-pin 4
XLR connector pin 3 (Data+) to RJ45-pin 5

DMX using RJ45 (CAT5) Connectors
RJ45 connector pin 1 (Data+) to RJ45-pin 5
RJ45 connector pin 2 (Data-) to RJ45-pin 4
RJ45 connector pins 7 & 8 (GND) to RJ45-pins 1 & 2

:'''Data cable for Renard SS board hookup to other Renard boards'''

::Generally only a regular straight-thru CAT5 cable is required to connect Renard SS boards to other Renard boards. For the few exceptions (ie Ren24 V2.5), check the wiki page for those boards to see what their unique requirements are.

====Cable Lengths====

:Data cables connecting the Renard SS boards directly to a computer COMM port should not be longer than 50 feet according to the RS-232 standard. This distance can also be greatly reduced by using poor quality cables.

:Data cables connecting the Renard SS boards directly to other Renard boards or any other RS-485 source can be up to 4,000 feet in length for data rates up to 100Kbps according to the RS-485 standard.

===AC Power Connection===

[[image:Wiki - Renard SS8 AC Layout.jpg | 800px |center]]

::Key thing to remember in this layout is:

:::* The size of the fuse cannot exceed the current handling capability of the orange/black wires or 15 amps (whichever is less).

===Connecting Multiple Renard Boards===

[[image:wiki - Renard SS Daisy Chain.jpg | 800px |center]]

::The above image shows how Renard SS boards can be daisy chained together. Renard SS8 boards are used in the image just as an example of how all Renard SS boards can be connected together.

::Key things to remember when connecting Renard SS boards together:

:::* You only need one instance of the Renard Dimmer plug-in in Vixen for each physical COMM port being used. You just need to make sure that the plug-in is setup for the total number of channels for all the Renard boards connected to that COMM port. In the above example, the plug-in would be set for 32 channels.

:::* The total number of Renard boards that can be connected together depends on the event period and the baud rate being used. More information on the total number of channels capable with Renard systems can be found here [[Renard#Number of Circuits (Channels) | here.]]

=='''Computer Setup'''==

:'''VIXEN Settings'''

::The Renard SS boards require the Renard Dimmer [Vixen 1.1.*] or Renard Dimmer (modified) [Vixen 2.*] Plug-In.

::'''Renard Dimmer Plug-In Settings:'''
:::*Protocol Version: 1
:::*COM1 (or whichever COM port you are connected to)
:::*Baud: 57600 (default firmware value, if firmware is changed then this needs to be changed to match the firmware)
:::*Parity: None
:::*Data bits: 8
:::*Stop bits: One
:::*Hold port open during the duration of the sequence execution: Checked

=='''Setup for Beginners and Troubleshooting'''==

:If you are unsure that you have built your hardware correctly, you should follow the procedures contained in the [[Beginners Setup Guide The Renard SS8 | Renard SS8 Beginners Setup Guide]]. These procedures will guide you through the steps to help setup the hardware for the first time.

:If you encounter any problems with your Renard SS8, you can go to the [[Troubleshooting_Guide_The_Renard_SS8 | Troubleshooting Guide The Renard SS8]]. The troubleshooting guide contains a methodical process to try to isolate problems/malfunctions and gives suggestions of what to do to fix them.

=='''Related Links'''==
:[[Beginner’s Setup Guide – The Renard SS8]]

:[[Assembly Instructions - The Renard SS8]]

:[[Troubleshooting_Guide_-_The_Renard_SS8 | Troubleshooting Guide – The Renard SS8]]

:[[Renard Main Page]]

:[[Renard Firmware]]

:[[Part Substitutions]]

:[[Vixen|VIXEN]]

:[[Glossary | Glossary of DIYC Terms]]

:[http://en.wikipedia.org/wiki/Electronic_symbol Electronic Symbols]

[[Category:Renard SS8]]
[[Category:Renard]]

Renard SS8 Controller Board

2009-12-26T21:22:31Z

Macrosill: /* Triac Loads */

=='''Introduction'''==

:The Renard SS8 is a PIC microcontroller based Christmas light controller with 8 solid state relay circuits incorporated into the board. The board design is based on the PIC-based 8-port dimmer concept originally developed by Phil Short. Information on the original concept can be viewed [http://computerchristmas.com/christmas/link-how_to/HowToId-71/Simple_PIC-Based_8-Port_Dimmer here]. Generic information pertaining to current Renard designs (including maximum channel count) can be found on the [[Renard]] wiki page.

:The Renard Standardized Series (SS) controllers are part of a design effort to standardize the board layouts for Renard based systems and to establish a standardized list of components to use in Renard designs. Some of the goals of the Renard SS design effort were:

::* Completely self-contained controller board. All that is needed to start using the board is a data input and an AC power source. No external DC voltage supply or externally generated ZC is needed and there is no need for an off-board neutral bar.

::* Common part list used for all boards. There are no special parts for any individual board, all the boards use the same components. The only thing different is the quantity used on each board.

::* Common component layout on the board. With only a few exceptions, all the components on the boards are laid out in the same fashion.

::* On-board LEDs for full support of Renard diagnostics firmware.

::* Easier for a new member to build. By removing extra options from the board, now a member can just order the parts from the BOM and will be able to build the board without having to figure out which options/parts apply to their configuration.

::* Easier to support. By having all the boards using the same parts and having the same component layout, it will be easier to provide support to DIYC members when they have problems or ask questions.

::* Complete documentation. In the past, boards were created, designed, produced and distributed without much documentation to support them. Documentation was an afterthought and was slow to catch up, some never did or is hard to understand for new members. In the Renard SS design effort, the documentation was created at the same time as the boards so that when the boards were ready for release, the documentation was also ready.

=='''Disclaimers'''==

:The standard disclaimers pertaining to the information contained on this wiki page are listed [[Disclaimers | here.]]

=='''The Board'''==

[[Image:Wiki - Renard SS8 PCB.jpg | 800px]]

[[image:Wiki - Renard SS8 Complete.jpg | 800px]]

<center>'''The Renard SS 8 measures 3.4" X 6"'''</center>

=='''Circuit Diagram'''==

:The schematic diagram can be found [[media:Renard SS8 Schematic.pdf | here.]]

:'''Key circuit components'''

::'''Connectors'''
:::* '''J1''' – RS485 outgoing data
:::* '''J2''' – RS232/RS485 incoming data
:::* '''JDP1''' – RS232 incoming data, DE9 connector for direct connect to show computer serial port.

::'''IC Chips'''
:::* '''U2''' – H11AA1 Optocoupler, used to generate the Zero Cross signal
:::* '''U4 & U5''' – ST485BN, RS232/RS485 Transmitter/ Receiver
:::* '''U6 ''' – PIC16F688 Microcontroller
:::* '''M1-M8''' – MOC3023 Optoisolator, triggers the triac

::'''Resistors'''
:::* '''R18-25''' – Triac gate resistors. The value of these resistors in the [[Assembly Instructions - The Renard SS8#Parts Listing (BOM) | BOM]] was selected for locations using 115/120 VAC power.

::'''Diagnostic LEDs'''
:::* '''PWR''' – Lit whenever the voltage regulator is generating 5 VDC.
 

:::'''NOTE:''' The following Diagnostic LEDs will only function when a jumper is placed on JP3
 

:::: When '''U6''' is programmed with the diagnostics firmware:
:::* '''HB''' - will blink ON/OFF to indicate that the PIC is operating correctly
:::* '''ZC''' - will blink ON/OFF to indicate that the Zero Cross signal is getting to the PIC correctly
:::* '''SD''' - will be ON whenever the PIC is receiving data correctly
:::* '''FE''' - will only be ON when the PIC has identified a Framing Error while receiving data
:::* '''OE''' - will only be ON when the PIC has identified an Overrun Error while receiving data

:::: When '''U6''' is programmed with the operational firmware:
:::* '''HB''' - will be ON whenever channel 2 is ON
:::* '''ZC''' - will be ON whenever channel 5 is ON
:::* '''SD''' - will be ON whenever channel 6 is ON
:::* '''FE''' - will be ON whenever channel 7 is ON
:::* '''OE''' - will be ON whenever channel 8 is ON

::'''Other Components'''
:::* '''U1''' – LF50CV, 5 VDC Voltage Regulator
:::* '''U3''' – ECS-2100AX-18.432MHZ, 18.432 MHz Crystal Clock Oscillator
:::* '''T1-T8''' – BTA04-700T, these are gate sensitive triacs that only require 5mA of current on the gate signal. They were selected as a dual use triac for both LEDs and regular incandescent lights.

::'''Jumpers'''
:::* '''JP1''' – RS232 signal ground. Install a shunt (jumper) on JP1 when receiving RS232 data.
:::* '''JP2''' – 120 ohm termination resistor enable. Normally a shunt will be installed on JP2. Remove the shunt if you are experiencing problems with incoming data.
:::* '''JP3''' – Diagnostic LEDs enable. Install a shunt on JP3 to allow the Diagnostic LEDs to function. During normal operation, you can remove the shunt with no negative impact on board operation.

::'''Test Points'''
:::* '''+5''' – Output from voltage regulator, should be +5 ± 0.1 VDC
:::* '''GND''' – Ground
:::* '''ZC''' – Zero Cross signal

=='''Firmware'''==

:The PIC ('''U6''') must be programmed with the latest firmware for the Renard SS8 to operate properly. The firmware can be found on the [[Renard Firmware]] wiki page.

=='''Powering the Renard SS8'''==

:Input power requirements: An AC source

===DC power:===
:The Renard SS8 generates all the DC voltage that it requires on-board and no external DC voltage source is required.

===AC Power:===
:The Renard SS8 requires AC power for generation of the DC voltage, the SSR (opto/triac) circuitry and for generation of the Zero Cross signal. The information in this wiki is targeted at users who are using 115/120 VAC power.

=='''AC Power Handling Capability'''==
===Maximum Input Load===
:The Renard SS8 has one bank of eight triacs. This bank of triacs is capable of carrying up to 15 amps of current based on the trace width used on the pcb.

===Triac Loads===
:Based on the pcb trace widths, each triac can handle up to two amps of current. A [[Assembly Instructions The Renard SS8#Triac Heat Sink | heat sink]] is highly recommended when running the triacs at two amps. Care must be taken to ensure that the total load of the eight triacs does not exceed the rating of the fuse protecting the triac bank or 15 amps (whichever is less).

===Fuses===
:The bank of triacs is protected by a fuse. The size of the fuse cannot exceed the current handling capability of the input wire or 15 amps (whichever is less).

:The [[Assembly Instructions - The Renard SS8#Parts Listing (BOM) | BOM]] calls for a 10 amp fuse under that assumption that the Renard SS8 will be powered by a common/generic extension cord. Most of the common extension cords used by DIYC members are rated for only 13 amps and 13 amp fuses are not commonly found.

=='''Hooking Up the Renard SS8'''==

===Data Connections===

[[image:Wiki - Renard SS8 Data Layout1.jpg | 800px |center]]
<center>'''Typical connection between computer running Vixen and Renard SS8 boards'''</center>

[[image:Wiki - Renard SS8 Data Layout2.jpg | 800px |center]]
<center>'''Typical connection between RS485/DMX/Renard and Renard SS8 boards'''</center>

====Data Cables====

:'''Data cables for Renard SS board hookup directly to computer COMM port'''
[[image:Wiki - Renard SS RS232 Data Cable1.jpg | 350px ]]
PC DE9 Pin 3 to Renard SS DE9 Pin 3
PC DE9 Pin 5 to Renard SS DE9 Pin 5

[[image:Wiki - Renard SS RS232 Data Cable2.jpg | 350px ]]
PC DE9 Pin 3 to RJ45-pin 4
PC DE9 Pin 5 to RJ45-pin 5 and pin 1 and/or pin 2

:'''Data cable for Renard SS board hookup using a RS232->RS485 converter'''

::Due to the many different types of RS232->RS485 converters available the drawing only refers to the signals coming from the converter. Check the documentation for your converter to figure out how/where to hook up the correct wires.

[[image:Wiki - Renard SS RS485 Data Cable.jpg | 350px ]]
RS485(-) Signal to RJ45-pin 4
RS485(+) Signal to RJ45-pin 5

:'''Data cable for Renard SS board hookup in a DMX environment'''
[[image:Wiki - Renard SS DMX Data Cable.jpg | 350px ]]

DMX using XLR Connectors
XLR connector pin 1 (GND) to RJ45-pin 1 and/or pin 2
XLR connector pin 2 (Data-) to RJ45-pin 4
XLR connector pin 3 (Data+) to RJ45-pin 5

DMX using RJ45 (CAT5) Connectors
RJ45 connector pin 1 (Data+) to RJ45-pin 5
RJ45 connector pin 2 (Data-) to RJ45-pin 4
RJ45 connector pins 7 & 8 (GND) to RJ45-pins 1 & 2

:'''Data cable for Renard SS board hookup to other Renard boards'''

::Generally only a regular straight-thru CAT5 cable is required to connect Renard SS boards to other Renard boards. For the few exceptions (ie Ren24 V2.5), check the wiki page for those boards to see what their unique requirements are.

====Cable Lengths====

:Data cables connecting the Renard SS boards directly to a computer COMM port should not be longer than 50 feet according to the RS-232 standard. This distance can also be greatly reduced by using poor quality cables.

:Data cables connecting the Renard SS boards directly to other Renard boards or any other RS-485 source can be up to 4,000 feet in length for data rates up to 100Kbps according to the RS-485 standard.

===AC Power Connection===

[[image:Wiki - Renard SS8 AC Layout.jpg | 800px |center]]

::Key thing to remember in this layout is:

:::* The size of the fuse cannot exceed the current handling capability of the orange/black wires or 15 amps (whichever is less).

===Connecting Multiple Renard Boards===

[[image:wiki - Renard SS Daisy Chain.jpg | 800px |center]]

::The above image shows how Renard SS boards can be daisy chained together. Renard SS8 boards are used in the image just as an example of how all Renard SS boards can be connected together.

::Key things to remember when connecting Renard SS boards together:

:::* You only need one instance of the Renard Dimmer plug-in in Vixen for each physical COMM port being used. You just need to make sure that the plug-in is setup for the total number of channels for all the Renard boards connected to that COMM port. In the above example, the plug-in would be set for 32 channels.

:::* The total number of Renard boards that can be connected together depends on the event period and the baud rate being used. More information on the total number of channels capable with Renard systems can be found here [[Renard#Number of Circuits (Channels) | here.]]

=='''Computer Setup'''==

:'''VIXEN Settings'''

::The Renard SS boards require the Renard Dimmer [Vixen 1.1.*] or Renard Dimmer (modified) [Vixen 2.*] Plug-In.

::'''Renard Dimmer Plug-In Settings:'''
:::*Protocol Version: 1
:::*COM1 (or whichever COM port you are connected to)
:::*Baud: 57600 (default firmware value, if firmware is changed then this needs to be changed to match the firmware)
:::*Parity: None
:::*Data bits: 8
:::*Stop bits: One
:::*Hold port open during the duration of the sequence execution: Checked

=='''Setup for Beginners and Troubleshooting'''==

:If you are unsure that you have built your hardware correctly, you should follow the procedures contained in the [[Beginner’s Setup Guide – The Renard SS8 | Renard SS8 Beginner’s Setup Guide]]. These procedures will guide you through the steps to help setup the hardware for the first time.

:If you encounter any problems with your Renard SS8, you can go to the [[Troubleshooting_Guide_-_The_Renard_SS8 | Troubleshooting Guide – The Renard SS8]]. The troubleshooting guide contains a methodical process to try to isolate problems/malfunctions and gives suggestions of what to do to fix them.

=='''Related Links'''==
:[[Beginner’s Setup Guide – The Renard SS8]]

:[[Assembly Instructions - The Renard SS8]]

:[[Troubleshooting_Guide_-_The_Renard_SS8 | Troubleshooting Guide – The Renard SS8]]

:[[Renard Main Page]]

:[[Renard Firmware]]

:[[Part Substitutions]]

:[[Vixen|VIXEN]]

:[[Glossary | Glossary of DIYC Terms]]

:[http://en.wikipedia.org/wiki/Electronic_symbol Electronic Symbols]

[[Category:Renard SS8]]
[[Category:Renard]]

Renard SS16 Controller Board

2009-12-26T21:21:58Z

Macrosill: /* Setup for Beginners and Troubleshooting */

==Introduction==

:The Renard SS16 is a PIC microcontroller based Christmas light controller with 16 solid state relay circuits incorporated into the board. The board design is based on the PIC-based 8-port dimmer concept originally developed by Phil Short. Information on the original concept can be viewed [http://computerchristmas.com/christmas/link-how_to/HowToId-71/Simple_PIC-Based_8-Port_Dimmer here]. Generic information pertaining to current Renard designs (including maximum channel count) can be found on the [[Renard]] wiki page.

:The Renard Standardized Series (SS) controllers are part of a design effort to standardize the board layouts for Renard based systems and to establish a standardized list of components to use in Renard designs. Some of the goals of the Renard SS design effort were:

::* Completely self-contained controller board. All that is needed to start using the board is a data input and an AC power source. No external DC voltage supply or externally generated ZC is needed and there is no need for an off-board neutral bar.

::* Common part list used for all boards. There are no special parts for any individual board, all the boards use the same components. The only thing different is the quantity used on each board.

::* Common component layout on the board. With only a few exceptions, all the components on the boards are laid out in the same fashion.

::* On-board LEDs for full support of Renard diagnostics firmware.

::* Easier for a new member to build. By removing extra options from the board, now a member can just order the parts from the BOM and will be able to build the board without having to figure out which options/parts apply to their configuration.

::* Easier to support. By having all the boards using the same parts and having the same component layout, it will be easier to provide support to DIYC members when they have problems or ask questions.

::* Complete documentation. In the past, boards were created, designed, produced and distributed without much documentation to support them. Documentation was an afterthought and was slow to catch up, some never did or is hard to understand for new members. In the Renard SS design effort, the documentation was created at the same time as the boards so that when the boards were ready for release, the documentation was also ready.

==Disclaimers==

The standard disclaimers pertaining to the information contained on this wiki page are listed [[Disclaimers | here.]]

==The Board==

[[Image:Wiki - Renard SS16 PCB.jpg | 800px]]

[[image:Wiki - Renard SS16 Completed Board.jpg | 800px]]

<center>'''The Renard SS 16 measures 4.1" X 8"'''</center>

==Circuit Diagram==

:The schematic diagram can be found [[media:Renard SS16 Schematic.pdf | here.]]

:'''Key circuit components'''

::'''Connectors'''
:::* '''J1''' – RS485 outgoing data
:::* '''J2''' – RS232/RS485 incoming data
:::* '''JDP1''' – RS232 incoming data, DE9 connector for direct connect to show computer serial port.

::'''IC Chips'''
:::* '''U2''' – H11AA1 Optocoupler, used to generate the Zero Cross signal
:::* '''U4 & U5''' – ST485BN, RS232/RS485 Transmitter/ Receiver
:::* '''U6 & U7''' – PIC16F688 Microcontrollers
:::* '''M1-M16''' – MOC3023 Optoisolator, triggers the triac

::'''Resistors'''
:::* '''R26-R41''' – Triac gate resistors. The value of these resistors in the [[Assembly Instructions The Renard SS16#Parts Listing (BOM) | BOM]] was selected for locations using 115/120 VAC power.

::'''Diagnostic LEDs'''
:::* '''PWR''' – Lit whenever the voltage regulator is generating 5 VDC.
 

:::'''NOTE:''' The following Diagnostic LEDs will only function when a jumper is placed on JP3
 

:::: When '''U6''' is programmed with the diagnostics firmware:
:::* '''HB''' - will blink ON/OFF to indicate that the PIC is operating correctly
:::* '''ZC''' - will blink ON/OFF to indicate that the Zero Cross signal is getting to the PIC correctly
:::* '''SD''' - will be ON whenever the PIC is receiving data correctly
:::* '''FE''' - will only be ON when the PIC has identified a Framing Error while receiving data
:::* '''OE''' - will only be ON when the PIC has identified an Overrun Error while receiving data

:::: When '''U6''' is programmed with the operational firmware:
:::* '''HB''' - will be ON whenever channel 2 is ON.
:::* '''ZC''' - will be ON whenever channel 5 is ON..
:::* '''SD''' - will be ON whenever channel 6 is ON.
:::* '''FE''' - will be ON whenever channel 7 is ON.
:::* '''OE''' - will be ON whenever channel 8 is ON.

::'''Other Components'''
:::* '''U1''' – LF50CV, 5 VDC Voltage Regulator
:::* '''U3''' – ECS-2100AX-18.432MHZ, 18.432 MHz Crystal Clock Oscillator
:::* '''T1-T16''' – BTA04-700T, these are gate sensitive triacs that only require 5mA of current on the gate signal. They were selected as a dual use triac for both LEDs and regular incandescent lights.

::'''Jumpers'''
:::* '''JP1''' – RS232 signal ground. Install a shunt (jumper) on JP1 when receiving RS232 data.
:::* '''JP2''' – 120 ohm termination resistor enable. Normally a shunt will be installed on JP2. Remove the shunt if you are experiencing problems with incoming data.
:::* '''JP3''' – Diagnostic LEDs enable. Install a shunt on JP3 to allow the Diagnostic LEDs to function. During normal operation, you can remove the shunt with no negative impact on board operation.

::'''Test Points'''
:::* '''+5''' – Output from voltage regulator, should be +5 ± 0.1 VDC
:::* '''GND''' – Ground
:::* '''ZC''' – Zero Cross signal

==Firmware==

:The PICs ('''U6''' & '''U7''') must be programmed with the latest firmware for the Renard SS16 to operate properly. The firmware can be found on the [[Renard Firmware]] wiki page.

==Powering the Renard SS16==

:Input power requirements: An AC source

===DC power:===
:The Renard SS16 generates all the DC voltage that it requires on-board and no external DC voltage source is required.

===AC Power:===
:The Renard SS16 requires AC power for generation of the DC voltage, the SSR (opto/triac) circuitry and for generation of the Zero Cross signal. The information in this wiki is targeted at users who are using 115/120 VAC power.

==AC Power Handling Capability==
===Maximum Input Load===
:The Renard SS16 is divided into two banks of eight triacs. Each bank of triacs is capable of carrying up to 15 amps of current based on the trace width used on the pcb.

===Triac Loads===
:Based on the pcb trace widths, each triac can handle up to two amps of current. A [[Assembly Instructions The Renard SS16#Triac Heat Sink | heat sink]] is highly recommended when running the triacs at two amps. Care must be taken to ensure that the total load of the eight triacs in each bank does not exceed the rating of the fuse protecting the triac bank or 15 amps (whichever is less).

===Fuses===
:Each bank of triacs is independently protected by its own fuse. The size of the fuse selected to use for each bank of triacs is dependent on how the Renard SS16 is connected to the AC power. When each bank of triacs has its own dedicated AC input, the size of the fuse cannot exceed the current handling capability of the input wire or 15 amps (whichever is less).

:If both banks of triacs are being powered by the same AC input and a jumper is used to connect the two banks together, then the size of both fuses added together cannot not exceed the current handling capability of the input wire.

:The [[Assembly Instructions - The Renard SS16#Parts Listing (BOM) | BOM]] calls for a 10 amp fuse under that assumption that each bank of triacs will be independantly powered by a common/generic extension cord. Most of the common extension cords used by DIYC members are rated for only 13 amps and 13 amp fuses are not commonly found.

==Hooking Up the Renard SS16==

===Data Connections===

[[image:Wiki - Renard SS16 Data Connection1.jpg | 800px |center]]
<center>'''Typical connection between computer running Vixen and Renard SS16 boards'''</center>

[[image:Wiki - Renard SS16 Data Connection2.jpg | 800px |center]]
<center>'''Typical connection between RS485/DMX/Renard and Renard SS16 boards'''</center>

====Data Cables====

:'''Data cables for Renard SS board hookup directly to computer COMM port'''
[[image:Wiki - Renard SS RS232 Data Cable1.jpg | 350px ]]
PC DE9 Pin 3 to Renard SS DE9 Pin 3
PC DE9 Pin 5 to Renard SS DE9 Pin 5

[[image:Wiki - Renard SS RS232 Data Cable2.jpg | 350px ]]
PC DE9 Pin 3 to RJ45-pin 4
PC DE9 Pin 5 to RJ45-pin 5 and pin 1 and/or pin 2

:'''Data cable for Renard SS board hookup using a RS232->RS485 converter'''

::Due to the many different types of RS232->RS485 converters available the drawing only refers to the signals coming from the converter. Check the documentation for your converter to figure out how/where to hook up the correct wires.

[[image:Wiki - Renard SS RS485 Data Cable.jpg | 350px ]]
RS485(-) Signal to RJ45-pin 4
RS485(+) Signal to RJ45-pin 5

:'''Data cable for Renard SS board hookup in a DMX environment'''
[[image:Wiki - Renard SS DMX Data Cable.jpg | 350px ]]

DMX using XLR Connectors
XLR connector pin 1 (GND) to RJ45-pin 1 and/or pin 2
XLR connector pin 2 (Data-) to RJ45-pin 4
XLR connector pin 3 (Data+) to RJ45-pin 5

DMX using RJ45 (CAT5) Connectors
RJ45 connector pin 1 (Data+) to RJ45-pin 5
RJ45 connector pin 2 (Data-) to RJ45-pin 4
RJ45 connector pins 7 & 8 (GND) to RJ45-pins 1 & 2

:'''Data cable for Renard SS board hookup to other Renard boards'''

::Generally only a regular straight-thru CAT5 cable is required to connect Renard SS boards to other Renard boards. For the few exceptions (ie Ren24 V2.5), check the wiki page for those boards to see what their unique requirements are.

====Cable Lengths====

:Data cables connecting the Renard SS boards directly to a computer COMM port should not be longer than 50 feet according to the RS-232 standard. This distance can also be greatly reduced by using poor quality cables.

:Data cables connecting the Renard SS boards directly to other Renard boards or any other RS-485 source can be up to 4,000 feet in length for data rates up to 100Kbps according to the RS-485 standard.

===AC Power Connection===
:'''Connection Option #1'''
[[image:Wiki - Renard SS16 AC Layout1.jpg | 800px |center]]

::In the above layout, each bank of triacs has its own dedicated AC input (orange/black wires).

::Key thing to remember in this layout is:

:::* The size of the each fuse cannot exceed the current handling capability of the orange/black wires or 15 amps (whichever is less).

:'''Connection Option #2'''
[[image:Wiki - Renard SS16 AC Layout2.jpg | 800px |center]]

::In the above layout, the main AC input [orange/black wires] is connected to two sets of feeder wires [blue/green wires] by a twist-on wire connector (commonly referred to as a wire nut). The feeder wires are then connected to the triac banks.

::Key things to remember in this layout are:

:::* The size of the fuses cannot exceed the current handling capability of the feeder wires [blue/green wires] or 15 amps (whichever is less).

:::'''AND'''

:::* The size of both fuses together cannot exceed the current handling capability of the main AC input [orange/black wires].

:'''Connection Option #3'''
[[image:Wiki - Renard SS16 AC Layout3.jpg | 800px |center]]

::In the above layout, the right side banks of triacs are powered by jumper wires [blue/green wires] coming from the left side [N 120V] terminal block. This means that both banks of triacs are being powered by the same AC input [orange/black wires].

::Key things to remember in this layout are:

:::* The size of the right fuse cannot exceed the current handling capability of the blue/green wires or 15 amps (whichever is less).

:::'''AND'''

:::* The size of both fuses together cannot exceed the current handling capability of the AC input [orange/black wires].

===Connecting Multiple Renard Boards===

[[image:wiki - Renard SS Daisy Chain.jpg | 800px |center]]

::The above image shows how Renard SS boards can be daisy chained together. Renard SS8 boards are used in the image just as an example of how all Renard SS boards can be connected together.

::Key things to remember when connecting Renard SS boards together:

:::* You only need one instance of the Renard Dimmer plug-in in Vixen for each physical COMM port being used. You just need to make sure that the plug-in is setup for the total number of channels for all the Renard boards connected to that COMM port. In the above example, the plug-in would be set for 32 channels.

:::* The total number of Renard boards that can be connected together depends on the event period and the baud rate being used. More information on the total number of channels capable with Renard systems can be found here [[Renard#Number of Circuits (Channels) | here.]]

==Computer Setup==

:'''VIXEN Settings'''

::The Renard SS boards require the Renard Dimmer [Vixen 1.1.*] or Renard Dimmer (modified) [Vixen 2.*] Plug-In.

::'''Renard Dimmer Plug-In Settings:'''
:::*Protocol Version: 1
:::*COM1 (or whichever COM port you are connected to)
:::*Baud: 57600 (default firmware value, if firmware is changed then this needs to be changed to match the firmware)
:::*Parity: None
:::*Data bits: 8
:::*Stop bits: One
:::*Hold port open during the duration of the sequence execution: Checked

==Setup for Beginners and Troubleshooting==

:If you are unsure that you have built your hardware correctly, you should follow the procedures contained in the [[Beginners Setup Guide The Renard SS16 | Renard SS16 Beginners Setup Guide]]. These procedures will guide you through the steps to help setup the hardware for the first time.

:If you encounter any problems with your Renard SS16, you can go to the [[Troubleshooting_Guide_The_Renard_SS16 | Renard SS16 Troubleshooting Guide]]. The troubleshooting guide contains a methodical process to try to isolate problems/malfunctions and gives suggestions of what to do to fix them.

==Related Links==
:[[Beginners Setup Guide The Renard SS16]]

:[[Assembly Instructions The Renard SS16]]

:[[Troubleshooting_Guide_The_Renard_SS16]]

:[[Renard Main Page]]

:[[Renard Firmware]]

:[[Part Substitutions]]

:[[Vixen|VIXEN]]

:[[Glossary | Glossary of DIYC Terms]]

:[http://en.wikipedia.org/wiki/Electronic_symbol Electronic Symbols]

[[Category:Renard SS16]]
[[Category:Renard]]

Renard SS24 Controller Board

2009-12-26T21:21:26Z

Macrosill: /* Related Links */

=='''Introduction'''==

:The Renard SS24 is a PIC microcontroller based Christmas light controller with 24 solid state relay circuits incorporated into the board. The board design is based on the PIC-based 8-port dimmer concept originally developed by Phil Short. Information on the original concept can be viewed [http://computerchristmas.com/christmas/link-how_to/HowToId-71/Simple_PIC-Based_8-Port_Dimmer here]. Generic information pertaining to current Renard designs (including maximum channel count) can be found on the [[Renard]] wiki page.

:The Renard Standardized Series (SS) controllers are part of a design effort to standardize the board layouts for Renard based systems and to establish a standardized list of components to use in Renard designs. Some of the goals of the Renard SS design effort were:

::* Completely self-contained controller board. All that is needed to start using the board is a data input and an AC power source. No external DC voltage supply or externally generated ZC is needed and there is no need for an off-board neutral bar.

::* Common part list used for all boards. There are no special parts for any individual board, all the boards use the same components. The only thing different is the quantity used on each board.

::* Common component layout on the board. With only a few exceptions, all the components on the boards are laid out in the same fashion.

::* On-board LEDs for full support of Renard diagnostics firmware.

::* Easier for a new member to build. By removing extra options from the board, now a member can just order the parts from the BOM and will be able to build the board without having to figure out which options/parts apply to their configuration.

::* Easier to support. By having all the boards using the same parts and having the same component layout, it will be easier to provide support to DIYC members when they have problems or ask questions.

::* Complete documentation. In the past, boards were created, designed, produced and distributed without much documentation to support them. Documentation was an afterthought and was slow to catch up, some never did or is hard to understand for new members. In the Renard SS design effort, the documentation was created at the same time as the boards so that when the boards were ready for release, the documentation was also ready.

=='''Disclaimers'''==

:The standard disclaimers pertaining to the information contained on this wiki page are listed [[Disclaimers | here.]]

=='''The Board'''==

[[Image:Wiki - Renard SS24 PCB.jpg | 800px]]

[[image:Wiki - Renard SS24 Completed Board.jpg | 800px]]

<center>'''The Renard SS 24 measures 4" X 11"'''</center>

=='''Circuit Diagram'''==

:The schematic diagram can be found [[media:Renard SS24 Schematic.pdf | here.]]

:'''Key circuit components'''

::'''Connectors'''
:::* '''J1''' – RS485 outgoing data
:::* '''J2''' – RS232/RS485 incoming data
:::* '''JDP1''' – RS232 incoming data, DE9 connector for direct connect to show computer serial port.

::'''IC Chips'''
:::* '''U2''' – H11AA1 Optocoupler, used to generate the Zero Cross signal
:::* '''U4 & U5''' – ST485BN, RS232/RS485 Transmitter/ Receiver
:::* '''U6-U8''' – PIC16F688 Microcontrollers
:::* '''M1-M24''' – MOC3023 Optoisolator, triggers the triac

::'''Resistors'''
:::* '''R34-R57''' – Triac gate resistors. The value of these resistors in the [[Assembly Instructions The Renard SS24#Parts Listing (BOM) | BOM]] was selected for locations using 115/120 VAC power.

::'''Diagnostic LEDs'''
:::* '''PWR''' – Lit whenever the voltage regulator is generating 5 VDC.
 

:::'''NOTE:''' The following Diagnostic LEDs will only function when a jumper is placed on JP3
 

:::: When '''U6''' is programmed with the diagnostics firmware:
:::* '''HB''' - will blink ON/OFF to indicate that the PIC is operating correctly
:::* '''ZC''' - will blink ON/OFF to indicate that the Zero Cross signal is getting to the PIC correctly
:::* '''SD''' - will be ON whenever the PIC is receiving data correctly
:::* '''FE''' - will only be ON when the PIC has identified a Framing Error while receiving data
:::* '''OE''' - will only be ON when the PIC has identified an Overrun Error while receiving data

:::: When '''U6''' is programmed with the operational firmware:
:::* '''HB''' - will be ON whenever channel 2 is ON
:::* '''ZC''' - will be ON whenever channel 5 is ON
:::* '''SD''' - will be ON whenever channel 6 is ON
:::* '''FE''' - will be ON whenever channel 7 is ON
:::* '''OE''' - will be ON whenever channel 8 is ON

::'''Other Components'''
:::* '''U1''' – LF50CV, 5 VDC Voltage Regulator
:::* '''U3''' – ECS-2100AX-18.432MHZ, 18.432 MHz Crystal Clock Oscillator
:::* '''T1-T24''' – BTA04-700T, these are gate sensitive triacs that only require 5mA of current on the gate signal. They were selected as a dual use triac for both LEDs and regular incandescent lights.

::'''Jumpers'''
:::* '''JP1''' – RS232 signal ground. Install a shunt (jumper) on JP1 when receiving RS232 data.
:::* '''JP2''' – 120 ohm termination resistor enable. Normally a shunt will be installed on JP2. Remove the shunt if you are experiencing problems with incoming data.
:::* '''JP3''' – Diagnostic LEDs enable. Install a shunt on JP3 to allow the Diagnostic LEDs to function. During normal operation, you can remove the shunt with no negative impact on board operation.

::'''Test Points'''
:::* '''+5''' – Output from voltage regulator, should be +5 ± 0.1 VDC
:::* '''GND''' – Ground
:::* '''ZC''' – Zero Cross signal

=='''Firmware'''==

:The PICs ('''U6''','''U7''' & '''U8''') must be programmed with the latest firmware for the Renard SS24 to operate properly. The firmware can be found on the [[Renard Firmware]] wiki page.

=='''Powering the Renard SS24'''==

:Input power requirements: An AC source

===DC power:===
:The Renard SS24 generates all the DC voltage that it requires on-board and no external DC voltage source is required.

===AC Power:===
:The Renard SS24 requires AC power for generation of the DC voltage, the SSR (opto/triac) circuitry and for generation of the Zero Cross signal. The information in this wiki is targeted at users who are using 115/120 VAC power.

=='''AC Power Handling Capability'''==
===Maximum Input Load===
:The Renard SS24 is divided into two banks of twelve triacs. Each bank of triacs is capable of carrying up to 15 amps of current based on the trace width used on the pcb.

===Triac Loads===
:Based on the pcb trace widths, each triac can handle up to two amps of current. A [[Assembly Instructions The Renard SS24#Triac Heat Sink | heat sink]] is highly recommended when running the triacs at two amps. Care must be taken to ensure that the total load of the twelve triacs in each bank does not exceed the rating of the fuse protecting the triac bank or 15 amps (whichever is less).

===Fuses===
:Each bank of triacs is independently protected by its own fuse. The size of the fuse selected to use for each bank of triacs is dependent on how the Renard SS24 is connected to the AC power. When each bank of triacs has its own dedicated AC input, the size of the fuse cannot exceed the current handling capability of the input wire or 15 amps (whichever is less).

:If both banks of triacs are being powered by the same AC input and a jumper is used to connect the two banks together, then the size of both fuses added together cannot not exceed the current handling capability of the input wire.

:The [[Assembly Instructions - The Renard SS24#Parts Listing (BOM) | BOM]] calls for a 10 amp fuse under that assumption that each bank of triacs will be independantly powered by a common/generic extension cord. Most of the common extension cords used by DIYC members are rated for only 13 amps and 13 amp fuses are not commonly found.

=='''Hooking Up the Renard SS24'''==

===Data Connections===

[[image:Wiki - Renard SS24 Data Layout1.jpg | 800px |center]]
<center>'''Typical connection between computer running Vixen and Renard SS24 boards'''</center>

[[image:Wiki - Renard SS24 Data Layout2.jpg | 800px |center]]
<center>'''Typical connection between RS485/DMX/Renard and Renard SS24 boards'''</center>

====Data Cables====

:'''Data cables for Renard SS board hookup directly to computer COMM port'''
[[image:Wiki - Renard SS RS232 Data Cable1.jpg | 350px ]]
PC DE9 Pin 3 to Renard SS DE9 Pin 3
PC DE9 Pin 5 to Renard SS DE9 Pin 5

[[image:Wiki - Renard SS RS232 Data Cable2.jpg | 350px ]]
PC DE9 Pin 3 to RJ45-pin 4
PC DE9 Pin 5 to RJ45-pin 5 and pin 1 and/or pin 2

:'''Data cable for Renard SS board hookup using a RS232->RS485 converter'''

::Due to the many different types of RS232->RS485 converters available the drawing only refers to the signals coming from the converter. Check the documentation for your converter to figure out how/where to hook up the correct wires.

[[image:Wiki - Renard SS RS485 Data Cable.jpg | 350px ]]
RS485(-) Signal to RJ45-pin 4
RS485(+) Signal to RJ45-pin 5

:'''Data cable for Renard SS board hookup in a DMX environment'''
[[image:Wiki - Renard SS DMX Data Cable.jpg | 350px ]]

DMX using XLR Connectors
XLR connector pin 1 (GND) to RJ45-pin 1 and/or pin 2
XLR connector pin 2 (Data-) to RJ45-pin 4
XLR connector pin 3 (Data+) to RJ45-pin 5

DMX using RJ45 (CAT5) Connectors
RJ45 connector pin 1 (Data+) to RJ45-pin 5
RJ45 connector pin 2 (Data-) to RJ45-pin 4
RJ45 connector pins 7 & 8 (GND) to RJ45-pins 1 & 2

:'''Data cable for Renard SS board hookup to other Renard boards'''

::Generally only a regular straight-thru CAT5 cable is required to connect Renard SS boards to other Renard boards. For the few exceptions (ie Ren24 V2.5), check the wiki page for those boards to see what their unique requirements are.

====Cable Lengths====

:Data cables connecting the Renard SS boards directly to a computer COMM port should not be longer than 50 feet according to the RS-232 standard. This distance can also be greatly reduced by using poor quality cables.

:Data cables connecting the Renard SS boards directly to other Renard boards or any other RS-485 source can be up to 4,000 feet in length for data rates up to 100Kbps according to the RS-485 standard.

===AC Power Connection===
:'''Connection Option #1'''
[[image:Wiki - Renard SS24 AC Layout1.jpg | 800px |center]]

::In the above layout, each bank of triacs has its own dedicated AC input (orange/black wires).

::Key thing to remember in this layout is:

:::* The size of each fuse cannot exceed the current handling capability of the orange/black wires or 15 amps (whichever is less).

:'''Connection Option #2'''
[[image:Wiki - Renard SS24 AC Layout2.jpg | 800px |center]]

::In the above layout, the main AC input [orange/black wires] is connected to two sets of feeder wires [blue/green wires] by a twist-on wire connector (commonly referred to as a wire nut). The feeder wires are then connected to the triac banks.

::Key things to remember in this layout are:

:::* The size of the fuses cannot exceed the current handling capability of the feeder wires [blue/green wires] or 15 amps (whichever is less).

:::'''AND'''

:::* The size of both fuses together cannot exceed the current handling capability of the main AC input [orange/black wires].

:'''Connection Option #3'''
[[image:Wiki - Renard SS24 AC Layout3.jpg | 800px |center]]

::In the above layout, the right side banks of triacs are powered by jumper wires [blue/green wires] coming from the left side [N 120V] terminal block. This means that both banks of triacs are being powered by the same AC input [orange/black wires].

::Key things to remember in this layout are:

:::* The size of the right fuse cannot exceed the current handling capability of the blue/green wires or 15 amps (whichever is less).

:::'''AND'''

:::* The size of both fuses together cannot exceed the current handling capability of the AC input [orange/black wires].

===Connecting Multiple Renard Boards===

[[image:wiki - Renard SS Daisy Chain.jpg | 800px |center]]

::The above image shows how Renard SS boards can be daisy chained together. Renard SS8 boards are used in the image just as an example of how all Renard SS boards can be connected together.

::Key things to remember when connecting Renard SS boards together:

:::* You only need one instance of the Renard Dimmer plug-in in Vixen for each physical COMM port being used. You just need to make sure that the plug-in is setup for the total number of channels for all the Renard boards connected to that COMM port. In the above example, the plug-in would be set for 32 channels.

:::* The total number of Renard boards that can be connected together depends on the event period and the baud rate being used. More information on the total number of channels capable with Renard systems can be found here [[Renard#Number of Circuits (Channels) | here.]]

=='''Computer Setup'''==

:'''VIXEN Settings'''

::The Renard SS boards require the Renard Dimmer [Vixen 1.1.*] or Renard Dimmer (modified) [Vixen 2.*] Plug-In.

::'''Renard Dimmer Plug-In Settings:'''
:::*Protocol Version: 1
:::*COM1 (or whichever COM port you are connected to)
:::*Baud: 57600 (default firmware value, if firmware is changed then this needs to be changed to match the firmware)
:::*Parity: None
:::*Data bits: 8
:::*Stop bits: One
:::*Hold port open during the duration of the sequence execution: Checked

=='''Setup for Beginners and Troubleshooting'''==

:If you are unsure that you have built your hardware correctly, you should follow the procedures contained in the [[Beginners Setup Guide The Renard SS24 | Renard SS24 Beginners Setup Guide]]. These procedures will guide you through the steps to help setup the hardware for the first time.

:If you encounter any problems with your Renard SS24, you can go to the [[Troubleshooting_Guide_The_Renard_SS24 | Troubleshooting Guide The Renard SS24]]. The troubleshooting guide contains a methodical process to try to isolate problems/malfunctions and gives suggestions of what to do to fix them.

=='''Related Links'''==
:[[Beginner’s Setup Guide The Renard SS24]]

:[[Assembly Instructions The Renard SS24]]

:[[Troubleshooting_Guide_The_Renard_SS24 | Troubleshooting Guide The Renard SS24]]

:[[Renard Main Page]]

:[[Renard Firmware]]

:[[Part Substitutions]]

:[[Vixen|VIXEN]]

:[[Glossary | Glossary of DIYC Terms]]

:[http://en.wikipedia.org/wiki/Electronic_symbol Electronic Symbols]

[[Category:Renard SS24]]
[[Category:Renard]]

Renard SS24 Controller Board

2009-12-26T21:21:12Z

Macrosill: /* Setup for Beginners and Troubleshooting */

=='''Introduction'''==

:The Renard SS24 is a PIC microcontroller based Christmas light controller with 24 solid state relay circuits incorporated into the board. The board design is based on the PIC-based 8-port dimmer concept originally developed by Phil Short. Information on the original concept can be viewed [http://computerchristmas.com/christmas/link-how_to/HowToId-71/Simple_PIC-Based_8-Port_Dimmer here]. Generic information pertaining to current Renard designs (including maximum channel count) can be found on the [[Renard]] wiki page.

:The Renard Standardized Series (SS) controllers are part of a design effort to standardize the board layouts for Renard based systems and to establish a standardized list of components to use in Renard designs. Some of the goals of the Renard SS design effort were:

::* Completely self-contained controller board. All that is needed to start using the board is a data input and an AC power source. No external DC voltage supply or externally generated ZC is needed and there is no need for an off-board neutral bar.

::* Common part list used for all boards. There are no special parts for any individual board, all the boards use the same components. The only thing different is the quantity used on each board.

::* Common component layout on the board. With only a few exceptions, all the components on the boards are laid out in the same fashion.

::* On-board LEDs for full support of Renard diagnostics firmware.

::* Easier for a new member to build. By removing extra options from the board, now a member can just order the parts from the BOM and will be able to build the board without having to figure out which options/parts apply to their configuration.

::* Easier to support. By having all the boards using the same parts and having the same component layout, it will be easier to provide support to DIYC members when they have problems or ask questions.

::* Complete documentation. In the past, boards were created, designed, produced and distributed without much documentation to support them. Documentation was an afterthought and was slow to catch up, some never did or is hard to understand for new members. In the Renard SS design effort, the documentation was created at the same time as the boards so that when the boards were ready for release, the documentation was also ready.

=='''Disclaimers'''==

:The standard disclaimers pertaining to the information contained on this wiki page are listed [[Disclaimers | here.]]

=='''The Board'''==

[[Image:Wiki - Renard SS24 PCB.jpg | 800px]]

[[image:Wiki - Renard SS24 Completed Board.jpg | 800px]]

<center>'''The Renard SS 24 measures 4" X 11"'''</center>

=='''Circuit Diagram'''==

:The schematic diagram can be found [[media:Renard SS24 Schematic.pdf | here.]]

:'''Key circuit components'''

::'''Connectors'''
:::* '''J1''' – RS485 outgoing data
:::* '''J2''' – RS232/RS485 incoming data
:::* '''JDP1''' – RS232 incoming data, DE9 connector for direct connect to show computer serial port.

::'''IC Chips'''
:::* '''U2''' – H11AA1 Optocoupler, used to generate the Zero Cross signal
:::* '''U4 & U5''' – ST485BN, RS232/RS485 Transmitter/ Receiver
:::* '''U6-U8''' – PIC16F688 Microcontrollers
:::* '''M1-M24''' – MOC3023 Optoisolator, triggers the triac

::'''Resistors'''
:::* '''R34-R57''' – Triac gate resistors. The value of these resistors in the [[Assembly Instructions The Renard SS24#Parts Listing (BOM) | BOM]] was selected for locations using 115/120 VAC power.

::'''Diagnostic LEDs'''
:::* '''PWR''' – Lit whenever the voltage regulator is generating 5 VDC.
 

:::'''NOTE:''' The following Diagnostic LEDs will only function when a jumper is placed on JP3
 

:::: When '''U6''' is programmed with the diagnostics firmware:
:::* '''HB''' - will blink ON/OFF to indicate that the PIC is operating correctly
:::* '''ZC''' - will blink ON/OFF to indicate that the Zero Cross signal is getting to the PIC correctly
:::* '''SD''' - will be ON whenever the PIC is receiving data correctly
:::* '''FE''' - will only be ON when the PIC has identified a Framing Error while receiving data
:::* '''OE''' - will only be ON when the PIC has identified an Overrun Error while receiving data

:::: When '''U6''' is programmed with the operational firmware:
:::* '''HB''' - will be ON whenever channel 2 is ON
:::* '''ZC''' - will be ON whenever channel 5 is ON
:::* '''SD''' - will be ON whenever channel 6 is ON
:::* '''FE''' - will be ON whenever channel 7 is ON
:::* '''OE''' - will be ON whenever channel 8 is ON

::'''Other Components'''
:::* '''U1''' – LF50CV, 5 VDC Voltage Regulator
:::* '''U3''' – ECS-2100AX-18.432MHZ, 18.432 MHz Crystal Clock Oscillator
:::* '''T1-T24''' – BTA04-700T, these are gate sensitive triacs that only require 5mA of current on the gate signal. They were selected as a dual use triac for both LEDs and regular incandescent lights.

::'''Jumpers'''
:::* '''JP1''' – RS232 signal ground. Install a shunt (jumper) on JP1 when receiving RS232 data.
:::* '''JP2''' – 120 ohm termination resistor enable. Normally a shunt will be installed on JP2. Remove the shunt if you are experiencing problems with incoming data.
:::* '''JP3''' – Diagnostic LEDs enable. Install a shunt on JP3 to allow the Diagnostic LEDs to function. During normal operation, you can remove the shunt with no negative impact on board operation.

::'''Test Points'''
:::* '''+5''' – Output from voltage regulator, should be +5 ± 0.1 VDC
:::* '''GND''' – Ground
:::* '''ZC''' – Zero Cross signal

=='''Firmware'''==

:The PICs ('''U6''','''U7''' & '''U8''') must be programmed with the latest firmware for the Renard SS24 to operate properly. The firmware can be found on the [[Renard Firmware]] wiki page.

=='''Powering the Renard SS24'''==

:Input power requirements: An AC source

===DC power:===
:The Renard SS24 generates all the DC voltage that it requires on-board and no external DC voltage source is required.

===AC Power:===
:The Renard SS24 requires AC power for generation of the DC voltage, the SSR (opto/triac) circuitry and for generation of the Zero Cross signal. The information in this wiki is targeted at users who are using 115/120 VAC power.

=='''AC Power Handling Capability'''==
===Maximum Input Load===
:The Renard SS24 is divided into two banks of twelve triacs. Each bank of triacs is capable of carrying up to 15 amps of current based on the trace width used on the pcb.

===Triac Loads===
:Based on the pcb trace widths, each triac can handle up to two amps of current. A [[Assembly Instructions The Renard SS24#Triac Heat Sink | heat sink]] is highly recommended when running the triacs at two amps. Care must be taken to ensure that the total load of the twelve triacs in each bank does not exceed the rating of the fuse protecting the triac bank or 15 amps (whichever is less).

===Fuses===
:Each bank of triacs is independently protected by its own fuse. The size of the fuse selected to use for each bank of triacs is dependent on how the Renard SS24 is connected to the AC power. When each bank of triacs has its own dedicated AC input, the size of the fuse cannot exceed the current handling capability of the input wire or 15 amps (whichever is less).

:If both banks of triacs are being powered by the same AC input and a jumper is used to connect the two banks together, then the size of both fuses added together cannot not exceed the current handling capability of the input wire.

:The [[Assembly Instructions - The Renard SS24#Parts Listing (BOM) | BOM]] calls for a 10 amp fuse under that assumption that each bank of triacs will be independantly powered by a common/generic extension cord. Most of the common extension cords used by DIYC members are rated for only 13 amps and 13 amp fuses are not commonly found.

=='''Hooking Up the Renard SS24'''==

===Data Connections===

[[image:Wiki - Renard SS24 Data Layout1.jpg | 800px |center]]
<center>'''Typical connection between computer running Vixen and Renard SS24 boards'''</center>

[[image:Wiki - Renard SS24 Data Layout2.jpg | 800px |center]]
<center>'''Typical connection between RS485/DMX/Renard and Renard SS24 boards'''</center>

====Data Cables====

:'''Data cables for Renard SS board hookup directly to computer COMM port'''
[[image:Wiki - Renard SS RS232 Data Cable1.jpg | 350px ]]
PC DE9 Pin 3 to Renard SS DE9 Pin 3
PC DE9 Pin 5 to Renard SS DE9 Pin 5

[[image:Wiki - Renard SS RS232 Data Cable2.jpg | 350px ]]
PC DE9 Pin 3 to RJ45-pin 4
PC DE9 Pin 5 to RJ45-pin 5 and pin 1 and/or pin 2

:'''Data cable for Renard SS board hookup using a RS232->RS485 converter'''

::Due to the many different types of RS232->RS485 converters available the drawing only refers to the signals coming from the converter. Check the documentation for your converter to figure out how/where to hook up the correct wires.

[[image:Wiki - Renard SS RS485 Data Cable.jpg | 350px ]]
RS485(-) Signal to RJ45-pin 4
RS485(+) Signal to RJ45-pin 5

:'''Data cable for Renard SS board hookup in a DMX environment'''
[[image:Wiki - Renard SS DMX Data Cable.jpg | 350px ]]

DMX using XLR Connectors
XLR connector pin 1 (GND) to RJ45-pin 1 and/or pin 2
XLR connector pin 2 (Data-) to RJ45-pin 4
XLR connector pin 3 (Data+) to RJ45-pin 5

DMX using RJ45 (CAT5) Connectors
RJ45 connector pin 1 (Data+) to RJ45-pin 5
RJ45 connector pin 2 (Data-) to RJ45-pin 4
RJ45 connector pins 7 & 8 (GND) to RJ45-pins 1 & 2

:'''Data cable for Renard SS board hookup to other Renard boards'''

::Generally only a regular straight-thru CAT5 cable is required to connect Renard SS boards to other Renard boards. For the few exceptions (ie Ren24 V2.5), check the wiki page for those boards to see what their unique requirements are.

====Cable Lengths====

:Data cables connecting the Renard SS boards directly to a computer COMM port should not be longer than 50 feet according to the RS-232 standard. This distance can also be greatly reduced by using poor quality cables.

:Data cables connecting the Renard SS boards directly to other Renard boards or any other RS-485 source can be up to 4,000 feet in length for data rates up to 100Kbps according to the RS-485 standard.

===AC Power Connection===
:'''Connection Option #1'''
[[image:Wiki - Renard SS24 AC Layout1.jpg | 800px |center]]

::In the above layout, each bank of triacs has its own dedicated AC input (orange/black wires).

::Key thing to remember in this layout is:

:::* The size of each fuse cannot exceed the current handling capability of the orange/black wires or 15 amps (whichever is less).

:'''Connection Option #2'''
[[image:Wiki - Renard SS24 AC Layout2.jpg | 800px |center]]

::In the above layout, the main AC input [orange/black wires] is connected to two sets of feeder wires [blue/green wires] by a twist-on wire connector (commonly referred to as a wire nut). The feeder wires are then connected to the triac banks.

::Key things to remember in this layout are:

:::* The size of the fuses cannot exceed the current handling capability of the feeder wires [blue/green wires] or 15 amps (whichever is less).

:::'''AND'''

:::* The size of both fuses together cannot exceed the current handling capability of the main AC input [orange/black wires].

:'''Connection Option #3'''
[[image:Wiki - Renard SS24 AC Layout3.jpg | 800px |center]]

::In the above layout, the right side banks of triacs are powered by jumper wires [blue/green wires] coming from the left side [N 120V] terminal block. This means that both banks of triacs are being powered by the same AC input [orange/black wires].

::Key things to remember in this layout are:

:::* The size of the right fuse cannot exceed the current handling capability of the blue/green wires or 15 amps (whichever is less).

:::'''AND'''

:::* The size of both fuses together cannot exceed the current handling capability of the AC input [orange/black wires].

===Connecting Multiple Renard Boards===

[[image:wiki - Renard SS Daisy Chain.jpg | 800px |center]]

::The above image shows how Renard SS boards can be daisy chained together. Renard SS8 boards are used in the image just as an example of how all Renard SS boards can be connected together.

::Key things to remember when connecting Renard SS boards together:

:::* You only need one instance of the Renard Dimmer plug-in in Vixen for each physical COMM port being used. You just need to make sure that the plug-in is setup for the total number of channels for all the Renard boards connected to that COMM port. In the above example, the plug-in would be set for 32 channels.

:::* The total number of Renard boards that can be connected together depends on the event period and the baud rate being used. More information on the total number of channels capable with Renard systems can be found here [[Renard#Number of Circuits (Channels) | here.]]

=='''Computer Setup'''==

:'''VIXEN Settings'''

::The Renard SS boards require the Renard Dimmer [Vixen 1.1.*] or Renard Dimmer (modified) [Vixen 2.*] Plug-In.

::'''Renard Dimmer Plug-In Settings:'''
:::*Protocol Version: 1
:::*COM1 (or whichever COM port you are connected to)
:::*Baud: 57600 (default firmware value, if firmware is changed then this needs to be changed to match the firmware)
:::*Parity: None
:::*Data bits: 8
:::*Stop bits: One
:::*Hold port open during the duration of the sequence execution: Checked

=='''Setup for Beginners and Troubleshooting'''==

:If you are unsure that you have built your hardware correctly, you should follow the procedures contained in the [[Beginners Setup Guide The Renard SS24 | Renard SS24 Beginners Setup Guide]]. These procedures will guide you through the steps to help setup the hardware for the first time.

:If you encounter any problems with your Renard SS24, you can go to the [[Troubleshooting_Guide_The_Renard_SS24 | Troubleshooting Guide The Renard SS24]]. The troubleshooting guide contains a methodical process to try to isolate problems/malfunctions and gives suggestions of what to do to fix them.

=='''Related Links'''==
:[[Beginner’s Setup Guide – The Renard SS24]]

:[[Assembly Instructions - The Renard SS24]]

:[[Troubleshooting_Guide_-_The_Renard_SS24 | Troubleshooting Guide – The Renard SS24]]

:[[Renard Main Page]]

:[[Renard Firmware]]

:[[Part Substitutions]]

:[[Vixen|VIXEN]]

:[[Glossary | Glossary of DIYC Terms]]

:[http://en.wikipedia.org/wiki/Electronic_symbol Electronic Symbols]

[[Category:Renard SS24]]
[[Category:Renard]]

Renard SS24 Controller Board

2009-12-26T21:21:00Z

Macrosill: /* Setup for Beginners and Troubleshooting */

=='''Introduction'''==

:The Renard SS24 is a PIC microcontroller based Christmas light controller with 24 solid state relay circuits incorporated into the board. The board design is based on the PIC-based 8-port dimmer concept originally developed by Phil Short. Information on the original concept can be viewed [http://computerchristmas.com/christmas/link-how_to/HowToId-71/Simple_PIC-Based_8-Port_Dimmer here]. Generic information pertaining to current Renard designs (including maximum channel count) can be found on the [[Renard]] wiki page.

:The Renard Standardized Series (SS) controllers are part of a design effort to standardize the board layouts for Renard based systems and to establish a standardized list of components to use in Renard designs. Some of the goals of the Renard SS design effort were:

::* Completely self-contained controller board. All that is needed to start using the board is a data input and an AC power source. No external DC voltage supply or externally generated ZC is needed and there is no need for an off-board neutral bar.

::* Common part list used for all boards. There are no special parts for any individual board, all the boards use the same components. The only thing different is the quantity used on each board.

::* Common component layout on the board. With only a few exceptions, all the components on the boards are laid out in the same fashion.

::* On-board LEDs for full support of Renard diagnostics firmware.

::* Easier for a new member to build. By removing extra options from the board, now a member can just order the parts from the BOM and will be able to build the board without having to figure out which options/parts apply to their configuration.

::* Easier to support. By having all the boards using the same parts and having the same component layout, it will be easier to provide support to DIYC members when they have problems or ask questions.

::* Complete documentation. In the past, boards were created, designed, produced and distributed without much documentation to support them. Documentation was an afterthought and was slow to catch up, some never did or is hard to understand for new members. In the Renard SS design effort, the documentation was created at the same time as the boards so that when the boards were ready for release, the documentation was also ready.

=='''Disclaimers'''==

:The standard disclaimers pertaining to the information contained on this wiki page are listed [[Disclaimers | here.]]

=='''The Board'''==

[[Image:Wiki - Renard SS24 PCB.jpg | 800px]]

[[image:Wiki - Renard SS24 Completed Board.jpg | 800px]]

<center>'''The Renard SS 24 measures 4" X 11"'''</center>

=='''Circuit Diagram'''==

:The schematic diagram can be found [[media:Renard SS24 Schematic.pdf | here.]]

:'''Key circuit components'''

::'''Connectors'''
:::* '''J1''' – RS485 outgoing data
:::* '''J2''' – RS232/RS485 incoming data
:::* '''JDP1''' – RS232 incoming data, DE9 connector for direct connect to show computer serial port.

::'''IC Chips'''
:::* '''U2''' – H11AA1 Optocoupler, used to generate the Zero Cross signal
:::* '''U4 & U5''' – ST485BN, RS232/RS485 Transmitter/ Receiver
:::* '''U6-U8''' – PIC16F688 Microcontrollers
:::* '''M1-M24''' – MOC3023 Optoisolator, triggers the triac

::'''Resistors'''
:::* '''R34-R57''' – Triac gate resistors. The value of these resistors in the [[Assembly Instructions The Renard SS24#Parts Listing (BOM) | BOM]] was selected for locations using 115/120 VAC power.

::'''Diagnostic LEDs'''
:::* '''PWR''' – Lit whenever the voltage regulator is generating 5 VDC.
 

:::'''NOTE:''' The following Diagnostic LEDs will only function when a jumper is placed on JP3
 

:::: When '''U6''' is programmed with the diagnostics firmware:
:::* '''HB''' - will blink ON/OFF to indicate that the PIC is operating correctly
:::* '''ZC''' - will blink ON/OFF to indicate that the Zero Cross signal is getting to the PIC correctly
:::* '''SD''' - will be ON whenever the PIC is receiving data correctly
:::* '''FE''' - will only be ON when the PIC has identified a Framing Error while receiving data
:::* '''OE''' - will only be ON when the PIC has identified an Overrun Error while receiving data

:::: When '''U6''' is programmed with the operational firmware:
:::* '''HB''' - will be ON whenever channel 2 is ON
:::* '''ZC''' - will be ON whenever channel 5 is ON
:::* '''SD''' - will be ON whenever channel 6 is ON
:::* '''FE''' - will be ON whenever channel 7 is ON
:::* '''OE''' - will be ON whenever channel 8 is ON

::'''Other Components'''
:::* '''U1''' – LF50CV, 5 VDC Voltage Regulator
:::* '''U3''' – ECS-2100AX-18.432MHZ, 18.432 MHz Crystal Clock Oscillator
:::* '''T1-T24''' – BTA04-700T, these are gate sensitive triacs that only require 5mA of current on the gate signal. They were selected as a dual use triac for both LEDs and regular incandescent lights.

::'''Jumpers'''
:::* '''JP1''' – RS232 signal ground. Install a shunt (jumper) on JP1 when receiving RS232 data.
:::* '''JP2''' – 120 ohm termination resistor enable. Normally a shunt will be installed on JP2. Remove the shunt if you are experiencing problems with incoming data.
:::* '''JP3''' – Diagnostic LEDs enable. Install a shunt on JP3 to allow the Diagnostic LEDs to function. During normal operation, you can remove the shunt with no negative impact on board operation.

::'''Test Points'''
:::* '''+5''' – Output from voltage regulator, should be +5 ± 0.1 VDC
:::* '''GND''' – Ground
:::* '''ZC''' – Zero Cross signal

=='''Firmware'''==

:The PICs ('''U6''','''U7''' & '''U8''') must be programmed with the latest firmware for the Renard SS24 to operate properly. The firmware can be found on the [[Renard Firmware]] wiki page.

=='''Powering the Renard SS24'''==

:Input power requirements: An AC source

===DC power:===
:The Renard SS24 generates all the DC voltage that it requires on-board and no external DC voltage source is required.

===AC Power:===
:The Renard SS24 requires AC power for generation of the DC voltage, the SSR (opto/triac) circuitry and for generation of the Zero Cross signal. The information in this wiki is targeted at users who are using 115/120 VAC power.

=='''AC Power Handling Capability'''==
===Maximum Input Load===
:The Renard SS24 is divided into two banks of twelve triacs. Each bank of triacs is capable of carrying up to 15 amps of current based on the trace width used on the pcb.

===Triac Loads===
:Based on the pcb trace widths, each triac can handle up to two amps of current. A [[Assembly Instructions The Renard SS24#Triac Heat Sink | heat sink]] is highly recommended when running the triacs at two amps. Care must be taken to ensure that the total load of the twelve triacs in each bank does not exceed the rating of the fuse protecting the triac bank or 15 amps (whichever is less).

===Fuses===
:Each bank of triacs is independently protected by its own fuse. The size of the fuse selected to use for each bank of triacs is dependent on how the Renard SS24 is connected to the AC power. When each bank of triacs has its own dedicated AC input, the size of the fuse cannot exceed the current handling capability of the input wire or 15 amps (whichever is less).

:If both banks of triacs are being powered by the same AC input and a jumper is used to connect the two banks together, then the size of both fuses added together cannot not exceed the current handling capability of the input wire.

:The [[Assembly Instructions - The Renard SS24#Parts Listing (BOM) | BOM]] calls for a 10 amp fuse under that assumption that each bank of triacs will be independantly powered by a common/generic extension cord. Most of the common extension cords used by DIYC members are rated for only 13 amps and 13 amp fuses are not commonly found.

=='''Hooking Up the Renard SS24'''==

===Data Connections===

[[image:Wiki - Renard SS24 Data Layout1.jpg | 800px |center]]
<center>'''Typical connection between computer running Vixen and Renard SS24 boards'''</center>

[[image:Wiki - Renard SS24 Data Layout2.jpg | 800px |center]]
<center>'''Typical connection between RS485/DMX/Renard and Renard SS24 boards'''</center>

====Data Cables====

:'''Data cables for Renard SS board hookup directly to computer COMM port'''
[[image:Wiki - Renard SS RS232 Data Cable1.jpg | 350px ]]
PC DE9 Pin 3 to Renard SS DE9 Pin 3
PC DE9 Pin 5 to Renard SS DE9 Pin 5

[[image:Wiki - Renard SS RS232 Data Cable2.jpg | 350px ]]
PC DE9 Pin 3 to RJ45-pin 4
PC DE9 Pin 5 to RJ45-pin 5 and pin 1 and/or pin 2

:'''Data cable for Renard SS board hookup using a RS232->RS485 converter'''

::Due to the many different types of RS232->RS485 converters available the drawing only refers to the signals coming from the converter. Check the documentation for your converter to figure out how/where to hook up the correct wires.

[[image:Wiki - Renard SS RS485 Data Cable.jpg | 350px ]]
RS485(-) Signal to RJ45-pin 4
RS485(+) Signal to RJ45-pin 5

:'''Data cable for Renard SS board hookup in a DMX environment'''
[[image:Wiki - Renard SS DMX Data Cable.jpg | 350px ]]

DMX using XLR Connectors
XLR connector pin 1 (GND) to RJ45-pin 1 and/or pin 2
XLR connector pin 2 (Data-) to RJ45-pin 4
XLR connector pin 3 (Data+) to RJ45-pin 5

DMX using RJ45 (CAT5) Connectors
RJ45 connector pin 1 (Data+) to RJ45-pin 5
RJ45 connector pin 2 (Data-) to RJ45-pin 4
RJ45 connector pins 7 & 8 (GND) to RJ45-pins 1 & 2

:'''Data cable for Renard SS board hookup to other Renard boards'''

::Generally only a regular straight-thru CAT5 cable is required to connect Renard SS boards to other Renard boards. For the few exceptions (ie Ren24 V2.5), check the wiki page for those boards to see what their unique requirements are.

====Cable Lengths====

:Data cables connecting the Renard SS boards directly to a computer COMM port should not be longer than 50 feet according to the RS-232 standard. This distance can also be greatly reduced by using poor quality cables.

:Data cables connecting the Renard SS boards directly to other Renard boards or any other RS-485 source can be up to 4,000 feet in length for data rates up to 100Kbps according to the RS-485 standard.

===AC Power Connection===
:'''Connection Option #1'''
[[image:Wiki - Renard SS24 AC Layout1.jpg | 800px |center]]

::In the above layout, each bank of triacs has its own dedicated AC input (orange/black wires).

::Key thing to remember in this layout is:

:::* The size of each fuse cannot exceed the current handling capability of the orange/black wires or 15 amps (whichever is less).

:'''Connection Option #2'''
[[image:Wiki - Renard SS24 AC Layout2.jpg | 800px |center]]

::In the above layout, the main AC input [orange/black wires] is connected to two sets of feeder wires [blue/green wires] by a twist-on wire connector (commonly referred to as a wire nut). The feeder wires are then connected to the triac banks.

::Key things to remember in this layout are:

:::* The size of the fuses cannot exceed the current handling capability of the feeder wires [blue/green wires] or 15 amps (whichever is less).

:::'''AND'''

:::* The size of both fuses together cannot exceed the current handling capability of the main AC input [orange/black wires].

:'''Connection Option #3'''
[[image:Wiki - Renard SS24 AC Layout3.jpg | 800px |center]]

::In the above layout, the right side banks of triacs are powered by jumper wires [blue/green wires] coming from the left side [N 120V] terminal block. This means that both banks of triacs are being powered by the same AC input [orange/black wires].

::Key things to remember in this layout are:

:::* The size of the right fuse cannot exceed the current handling capability of the blue/green wires or 15 amps (whichever is less).

:::'''AND'''

:::* The size of both fuses together cannot exceed the current handling capability of the AC input [orange/black wires].

===Connecting Multiple Renard Boards===

[[image:wiki - Renard SS Daisy Chain.jpg | 800px |center]]

::The above image shows how Renard SS boards can be daisy chained together. Renard SS8 boards are used in the image just as an example of how all Renard SS boards can be connected together.

::Key things to remember when connecting Renard SS boards together:

:::* You only need one instance of the Renard Dimmer plug-in in Vixen for each physical COMM port being used. You just need to make sure that the plug-in is setup for the total number of channels for all the Renard boards connected to that COMM port. In the above example, the plug-in would be set for 32 channels.

:::* The total number of Renard boards that can be connected together depends on the event period and the baud rate being used. More information on the total number of channels capable with Renard systems can be found here [[Renard#Number of Circuits (Channels) | here.]]

=='''Computer Setup'''==

:'''VIXEN Settings'''

::The Renard SS boards require the Renard Dimmer [Vixen 1.1.*] or Renard Dimmer (modified) [Vixen 2.*] Plug-In.

::'''Renard Dimmer Plug-In Settings:'''
:::*Protocol Version: 1
:::*COM1 (or whichever COM port you are connected to)
:::*Baud: 57600 (default firmware value, if firmware is changed then this needs to be changed to match the firmware)
:::*Parity: None
:::*Data bits: 8
:::*Stop bits: One
:::*Hold port open during the duration of the sequence execution: Checked

=='''Setup for Beginners and Troubleshooting'''==

:If you are unsure that you have built your hardware correctly, you should follow the procedures contained in the [[Beginners Setup Guide The Renard SS24 | Renard SS24 Beginners Setup Guide]]. These procedures will guide you through the steps to help setup the hardware for the first time.

:If you encounter any problems with your Renard SS24, you can go to the [[Troubleshooting_Guide_The_Renard_SS24 | Troubleshooting Guide – The Renard SS24]]. The troubleshooting guide contains a methodical process to try to isolate problems/malfunctions and gives suggestions of what to do to fix them.

=='''Related Links'''==
:[[Beginner’s Setup Guide – The Renard SS24]]

:[[Assembly Instructions - The Renard SS24]]

:[[Troubleshooting_Guide_-_The_Renard_SS24 | Troubleshooting Guide – The Renard SS24]]

:[[Renard Main Page]]

:[[Renard Firmware]]

:[[Part Substitutions]]

:[[Vixen|VIXEN]]

:[[Glossary | Glossary of DIYC Terms]]

:[http://en.wikipedia.org/wiki/Electronic_symbol Electronic Symbols]

[[Category:Renard SS24]]
[[Category:Renard]]

Renard SS24 Controller Board

2009-12-26T21:20:20Z

Macrosill: /* Triac Loads */

=='''Introduction'''==

:The Renard SS24 is a PIC microcontroller based Christmas light controller with 24 solid state relay circuits incorporated into the board. The board design is based on the PIC-based 8-port dimmer concept originally developed by Phil Short. Information on the original concept can be viewed [http://computerchristmas.com/christmas/link-how_to/HowToId-71/Simple_PIC-Based_8-Port_Dimmer here]. Generic information pertaining to current Renard designs (including maximum channel count) can be found on the [[Renard]] wiki page.

:The Renard Standardized Series (SS) controllers are part of a design effort to standardize the board layouts for Renard based systems and to establish a standardized list of components to use in Renard designs. Some of the goals of the Renard SS design effort were:

::* Completely self-contained controller board. All that is needed to start using the board is a data input and an AC power source. No external DC voltage supply or externally generated ZC is needed and there is no need for an off-board neutral bar.

::* Common part list used for all boards. There are no special parts for any individual board, all the boards use the same components. The only thing different is the quantity used on each board.

::* Common component layout on the board. With only a few exceptions, all the components on the boards are laid out in the same fashion.

::* On-board LEDs for full support of Renard diagnostics firmware.

::* Easier for a new member to build. By removing extra options from the board, now a member can just order the parts from the BOM and will be able to build the board without having to figure out which options/parts apply to their configuration.

::* Easier to support. By having all the boards using the same parts and having the same component layout, it will be easier to provide support to DIYC members when they have problems or ask questions.

::* Complete documentation. In the past, boards were created, designed, produced and distributed without much documentation to support them. Documentation was an afterthought and was slow to catch up, some never did or is hard to understand for new members. In the Renard SS design effort, the documentation was created at the same time as the boards so that when the boards were ready for release, the documentation was also ready.

=='''Disclaimers'''==

:The standard disclaimers pertaining to the information contained on this wiki page are listed [[Disclaimers | here.]]

=='''The Board'''==

[[Image:Wiki - Renard SS24 PCB.jpg | 800px]]

[[image:Wiki - Renard SS24 Completed Board.jpg | 800px]]

<center>'''The Renard SS 24 measures 4" X 11"'''</center>

=='''Circuit Diagram'''==

:The schematic diagram can be found [[media:Renard SS24 Schematic.pdf | here.]]

:'''Key circuit components'''

::'''Connectors'''
:::* '''J1''' – RS485 outgoing data
:::* '''J2''' – RS232/RS485 incoming data
:::* '''JDP1''' – RS232 incoming data, DE9 connector for direct connect to show computer serial port.

::'''IC Chips'''
:::* '''U2''' – H11AA1 Optocoupler, used to generate the Zero Cross signal
:::* '''U4 & U5''' – ST485BN, RS232/RS485 Transmitter/ Receiver
:::* '''U6-U8''' – PIC16F688 Microcontrollers
:::* '''M1-M24''' – MOC3023 Optoisolator, triggers the triac

::'''Resistors'''
:::* '''R34-R57''' – Triac gate resistors. The value of these resistors in the [[Assembly Instructions The Renard SS24#Parts Listing (BOM) | BOM]] was selected for locations using 115/120 VAC power.

::'''Diagnostic LEDs'''
:::* '''PWR''' – Lit whenever the voltage regulator is generating 5 VDC.
 

:::'''NOTE:''' The following Diagnostic LEDs will only function when a jumper is placed on JP3
 

:::: When '''U6''' is programmed with the diagnostics firmware:
:::* '''HB''' - will blink ON/OFF to indicate that the PIC is operating correctly
:::* '''ZC''' - will blink ON/OFF to indicate that the Zero Cross signal is getting to the PIC correctly
:::* '''SD''' - will be ON whenever the PIC is receiving data correctly
:::* '''FE''' - will only be ON when the PIC has identified a Framing Error while receiving data
:::* '''OE''' - will only be ON when the PIC has identified an Overrun Error while receiving data

:::: When '''U6''' is programmed with the operational firmware:
:::* '''HB''' - will be ON whenever channel 2 is ON
:::* '''ZC''' - will be ON whenever channel 5 is ON
:::* '''SD''' - will be ON whenever channel 6 is ON
:::* '''FE''' - will be ON whenever channel 7 is ON
:::* '''OE''' - will be ON whenever channel 8 is ON

::'''Other Components'''
:::* '''U1''' – LF50CV, 5 VDC Voltage Regulator
:::* '''U3''' – ECS-2100AX-18.432MHZ, 18.432 MHz Crystal Clock Oscillator
:::* '''T1-T24''' – BTA04-700T, these are gate sensitive triacs that only require 5mA of current on the gate signal. They were selected as a dual use triac for both LEDs and regular incandescent lights.

::'''Jumpers'''
:::* '''JP1''' – RS232 signal ground. Install a shunt (jumper) on JP1 when receiving RS232 data.
:::* '''JP2''' – 120 ohm termination resistor enable. Normally a shunt will be installed on JP2. Remove the shunt if you are experiencing problems with incoming data.
:::* '''JP3''' – Diagnostic LEDs enable. Install a shunt on JP3 to allow the Diagnostic LEDs to function. During normal operation, you can remove the shunt with no negative impact on board operation.

::'''Test Points'''
:::* '''+5''' – Output from voltage regulator, should be +5 ± 0.1 VDC
:::* '''GND''' – Ground
:::* '''ZC''' – Zero Cross signal

=='''Firmware'''==

:The PICs ('''U6''','''U7''' & '''U8''') must be programmed with the latest firmware for the Renard SS24 to operate properly. The firmware can be found on the [[Renard Firmware]] wiki page.

=='''Powering the Renard SS24'''==

:Input power requirements: An AC source

===DC power:===
:The Renard SS24 generates all the DC voltage that it requires on-board and no external DC voltage source is required.

===AC Power:===
:The Renard SS24 requires AC power for generation of the DC voltage, the SSR (opto/triac) circuitry and for generation of the Zero Cross signal. The information in this wiki is targeted at users who are using 115/120 VAC power.

=='''AC Power Handling Capability'''==
===Maximum Input Load===
:The Renard SS24 is divided into two banks of twelve triacs. Each bank of triacs is capable of carrying up to 15 amps of current based on the trace width used on the pcb.

===Triac Loads===
:Based on the pcb trace widths, each triac can handle up to two amps of current. A [[Assembly Instructions The Renard SS24#Triac Heat Sink | heat sink]] is highly recommended when running the triacs at two amps. Care must be taken to ensure that the total load of the twelve triacs in each bank does not exceed the rating of the fuse protecting the triac bank or 15 amps (whichever is less).

===Fuses===
:Each bank of triacs is independently protected by its own fuse. The size of the fuse selected to use for each bank of triacs is dependent on how the Renard SS24 is connected to the AC power. When each bank of triacs has its own dedicated AC input, the size of the fuse cannot exceed the current handling capability of the input wire or 15 amps (whichever is less).

:If both banks of triacs are being powered by the same AC input and a jumper is used to connect the two banks together, then the size of both fuses added together cannot not exceed the current handling capability of the input wire.

:The [[Assembly Instructions - The Renard SS24#Parts Listing (BOM) | BOM]] calls for a 10 amp fuse under that assumption that each bank of triacs will be independantly powered by a common/generic extension cord. Most of the common extension cords used by DIYC members are rated for only 13 amps and 13 amp fuses are not commonly found.

=='''Hooking Up the Renard SS24'''==

===Data Connections===

[[image:Wiki - Renard SS24 Data Layout1.jpg | 800px |center]]
<center>'''Typical connection between computer running Vixen and Renard SS24 boards'''</center>

[[image:Wiki - Renard SS24 Data Layout2.jpg | 800px |center]]
<center>'''Typical connection between RS485/DMX/Renard and Renard SS24 boards'''</center>

====Data Cables====

:'''Data cables for Renard SS board hookup directly to computer COMM port'''
[[image:Wiki - Renard SS RS232 Data Cable1.jpg | 350px ]]
PC DE9 Pin 3 to Renard SS DE9 Pin 3
PC DE9 Pin 5 to Renard SS DE9 Pin 5

[[image:Wiki - Renard SS RS232 Data Cable2.jpg | 350px ]]
PC DE9 Pin 3 to RJ45-pin 4
PC DE9 Pin 5 to RJ45-pin 5 and pin 1 and/or pin 2

:'''Data cable for Renard SS board hookup using a RS232->RS485 converter'''

::Due to the many different types of RS232->RS485 converters available the drawing only refers to the signals coming from the converter. Check the documentation for your converter to figure out how/where to hook up the correct wires.

[[image:Wiki - Renard SS RS485 Data Cable.jpg | 350px ]]
RS485(-) Signal to RJ45-pin 4
RS485(+) Signal to RJ45-pin 5

:'''Data cable for Renard SS board hookup in a DMX environment'''
[[image:Wiki - Renard SS DMX Data Cable.jpg | 350px ]]

DMX using XLR Connectors
XLR connector pin 1 (GND) to RJ45-pin 1 and/or pin 2
XLR connector pin 2 (Data-) to RJ45-pin 4
XLR connector pin 3 (Data+) to RJ45-pin 5

DMX using RJ45 (CAT5) Connectors
RJ45 connector pin 1 (Data+) to RJ45-pin 5
RJ45 connector pin 2 (Data-) to RJ45-pin 4
RJ45 connector pins 7 & 8 (GND) to RJ45-pins 1 & 2

:'''Data cable for Renard SS board hookup to other Renard boards'''

::Generally only a regular straight-thru CAT5 cable is required to connect Renard SS boards to other Renard boards. For the few exceptions (ie Ren24 V2.5), check the wiki page for those boards to see what their unique requirements are.

====Cable Lengths====

:Data cables connecting the Renard SS boards directly to a computer COMM port should not be longer than 50 feet according to the RS-232 standard. This distance can also be greatly reduced by using poor quality cables.

:Data cables connecting the Renard SS boards directly to other Renard boards or any other RS-485 source can be up to 4,000 feet in length for data rates up to 100Kbps according to the RS-485 standard.

===AC Power Connection===
:'''Connection Option #1'''
[[image:Wiki - Renard SS24 AC Layout1.jpg | 800px |center]]

::In the above layout, each bank of triacs has its own dedicated AC input (orange/black wires).

::Key thing to remember in this layout is:

:::* The size of each fuse cannot exceed the current handling capability of the orange/black wires or 15 amps (whichever is less).

:'''Connection Option #2'''
[[image:Wiki - Renard SS24 AC Layout2.jpg | 800px |center]]

::In the above layout, the main AC input [orange/black wires] is connected to two sets of feeder wires [blue/green wires] by a twist-on wire connector (commonly referred to as a wire nut). The feeder wires are then connected to the triac banks.

::Key things to remember in this layout are:

:::* The size of the fuses cannot exceed the current handling capability of the feeder wires [blue/green wires] or 15 amps (whichever is less).

:::'''AND'''

:::* The size of both fuses together cannot exceed the current handling capability of the main AC input [orange/black wires].

:'''Connection Option #3'''
[[image:Wiki - Renard SS24 AC Layout3.jpg | 800px |center]]

::In the above layout, the right side banks of triacs are powered by jumper wires [blue/green wires] coming from the left side [N 120V] terminal block. This means that both banks of triacs are being powered by the same AC input [orange/black wires].

::Key things to remember in this layout are:

:::* The size of the right fuse cannot exceed the current handling capability of the blue/green wires or 15 amps (whichever is less).

:::'''AND'''

:::* The size of both fuses together cannot exceed the current handling capability of the AC input [orange/black wires].

===Connecting Multiple Renard Boards===

[[image:wiki - Renard SS Daisy Chain.jpg | 800px |center]]

::The above image shows how Renard SS boards can be daisy chained together. Renard SS8 boards are used in the image just as an example of how all Renard SS boards can be connected together.

::Key things to remember when connecting Renard SS boards together:

:::* You only need one instance of the Renard Dimmer plug-in in Vixen for each physical COMM port being used. You just need to make sure that the plug-in is setup for the total number of channels for all the Renard boards connected to that COMM port. In the above example, the plug-in would be set for 32 channels.

:::* The total number of Renard boards that can be connected together depends on the event period and the baud rate being used. More information on the total number of channels capable with Renard systems can be found here [[Renard#Number of Circuits (Channels) | here.]]

=='''Computer Setup'''==

:'''VIXEN Settings'''

::The Renard SS boards require the Renard Dimmer [Vixen 1.1.*] or Renard Dimmer (modified) [Vixen 2.*] Plug-In.

::'''Renard Dimmer Plug-In Settings:'''
:::*Protocol Version: 1
:::*COM1 (or whichever COM port you are connected to)
:::*Baud: 57600 (default firmware value, if firmware is changed then this needs to be changed to match the firmware)
:::*Parity: None
:::*Data bits: 8
:::*Stop bits: One
:::*Hold port open during the duration of the sequence execution: Checked

=='''Setup for Beginners and Troubleshooting'''==

:If you are unsure that you have built your hardware correctly, you should follow the procedures contained in the [[Beginner’s Setup Guide – The Renard SS24 | Renard SS24 Beginner’s Setup Guide]]. These procedures will guide you through the steps to help setup the hardware for the first time.

:If you encounter any problems with your Renard SS24, you can go to the [[Troubleshooting_Guide_-_The_Renard_SS24 | Troubleshooting Guide – The Renard SS24]]. The troubleshooting guide contains a methodical process to try to isolate problems/malfunctions and gives suggestions of what to do to fix them.

=='''Related Links'''==
:[[Beginner’s Setup Guide – The Renard SS24]]

:[[Assembly Instructions - The Renard SS24]]

:[[Troubleshooting_Guide_-_The_Renard_SS24 | Troubleshooting Guide – The Renard SS24]]

:[[Renard Main Page]]

:[[Renard Firmware]]

:[[Part Substitutions]]

:[[Vixen|VIXEN]]

:[[Glossary | Glossary of DIYC Terms]]

:[http://en.wikipedia.org/wiki/Electronic_symbol Electronic Symbols]

[[Category:Renard SS24]]
[[Category:Renard]]

Renard SS24 Controller Board

2009-12-26T21:20:03Z

Macrosill: /* Circuit Diagram */

=='''Introduction'''==

:The Renard SS24 is a PIC microcontroller based Christmas light controller with 24 solid state relay circuits incorporated into the board. The board design is based on the PIC-based 8-port dimmer concept originally developed by Phil Short. Information on the original concept can be viewed [http://computerchristmas.com/christmas/link-how_to/HowToId-71/Simple_PIC-Based_8-Port_Dimmer here]. Generic information pertaining to current Renard designs (including maximum channel count) can be found on the [[Renard]] wiki page.

:The Renard Standardized Series (SS) controllers are part of a design effort to standardize the board layouts for Renard based systems and to establish a standardized list of components to use in Renard designs. Some of the goals of the Renard SS design effort were:

::* Completely self-contained controller board. All that is needed to start using the board is a data input and an AC power source. No external DC voltage supply or externally generated ZC is needed and there is no need for an off-board neutral bar.

::* Common part list used for all boards. There are no special parts for any individual board, all the boards use the same components. The only thing different is the quantity used on each board.

::* Common component layout on the board. With only a few exceptions, all the components on the boards are laid out in the same fashion.

::* On-board LEDs for full support of Renard diagnostics firmware.

::* Easier for a new member to build. By removing extra options from the board, now a member can just order the parts from the BOM and will be able to build the board without having to figure out which options/parts apply to their configuration.

::* Easier to support. By having all the boards using the same parts and having the same component layout, it will be easier to provide support to DIYC members when they have problems or ask questions.

::* Complete documentation. In the past, boards were created, designed, produced and distributed without much documentation to support them. Documentation was an afterthought and was slow to catch up, some never did or is hard to understand for new members. In the Renard SS design effort, the documentation was created at the same time as the boards so that when the boards were ready for release, the documentation was also ready.

=='''Disclaimers'''==

:The standard disclaimers pertaining to the information contained on this wiki page are listed [[Disclaimers | here.]]

=='''The Board'''==

[[Image:Wiki - Renard SS24 PCB.jpg | 800px]]

[[image:Wiki - Renard SS24 Completed Board.jpg | 800px]]

<center>'''The Renard SS 24 measures 4" X 11"'''</center>

=='''Circuit Diagram'''==

:The schematic diagram can be found [[media:Renard SS24 Schematic.pdf | here.]]

:'''Key circuit components'''

::'''Connectors'''
:::* '''J1''' – RS485 outgoing data
:::* '''J2''' – RS232/RS485 incoming data
:::* '''JDP1''' – RS232 incoming data, DE9 connector for direct connect to show computer serial port.

::'''IC Chips'''
:::* '''U2''' – H11AA1 Optocoupler, used to generate the Zero Cross signal
:::* '''U4 & U5''' – ST485BN, RS232/RS485 Transmitter/ Receiver
:::* '''U6-U8''' – PIC16F688 Microcontrollers
:::* '''M1-M24''' – MOC3023 Optoisolator, triggers the triac

::'''Resistors'''
:::* '''R34-R57''' – Triac gate resistors. The value of these resistors in the [[Assembly Instructions The Renard SS24#Parts Listing (BOM) | BOM]] was selected for locations using 115/120 VAC power.

::'''Diagnostic LEDs'''
:::* '''PWR''' – Lit whenever the voltage regulator is generating 5 VDC.
 

:::'''NOTE:''' The following Diagnostic LEDs will only function when a jumper is placed on JP3
 

:::: When '''U6''' is programmed with the diagnostics firmware:
:::* '''HB''' - will blink ON/OFF to indicate that the PIC is operating correctly
:::* '''ZC''' - will blink ON/OFF to indicate that the Zero Cross signal is getting to the PIC correctly
:::* '''SD''' - will be ON whenever the PIC is receiving data correctly
:::* '''FE''' - will only be ON when the PIC has identified a Framing Error while receiving data
:::* '''OE''' - will only be ON when the PIC has identified an Overrun Error while receiving data

:::: When '''U6''' is programmed with the operational firmware:
:::* '''HB''' - will be ON whenever channel 2 is ON
:::* '''ZC''' - will be ON whenever channel 5 is ON
:::* '''SD''' - will be ON whenever channel 6 is ON
:::* '''FE''' - will be ON whenever channel 7 is ON
:::* '''OE''' - will be ON whenever channel 8 is ON

::'''Other Components'''
:::* '''U1''' – LF50CV, 5 VDC Voltage Regulator
:::* '''U3''' – ECS-2100AX-18.432MHZ, 18.432 MHz Crystal Clock Oscillator
:::* '''T1-T24''' – BTA04-700T, these are gate sensitive triacs that only require 5mA of current on the gate signal. They were selected as a dual use triac for both LEDs and regular incandescent lights.

::'''Jumpers'''
:::* '''JP1''' – RS232 signal ground. Install a shunt (jumper) on JP1 when receiving RS232 data.
:::* '''JP2''' – 120 ohm termination resistor enable. Normally a shunt will be installed on JP2. Remove the shunt if you are experiencing problems with incoming data.
:::* '''JP3''' – Diagnostic LEDs enable. Install a shunt on JP3 to allow the Diagnostic LEDs to function. During normal operation, you can remove the shunt with no negative impact on board operation.

::'''Test Points'''
:::* '''+5''' – Output from voltage regulator, should be +5 ± 0.1 VDC
:::* '''GND''' – Ground
:::* '''ZC''' – Zero Cross signal

=='''Firmware'''==

:The PICs ('''U6''','''U7''' & '''U8''') must be programmed with the latest firmware for the Renard SS24 to operate properly. The firmware can be found on the [[Renard Firmware]] wiki page.

=='''Powering the Renard SS24'''==

:Input power requirements: An AC source

===DC power:===
:The Renard SS24 generates all the DC voltage that it requires on-board and no external DC voltage source is required.

===AC Power:===
:The Renard SS24 requires AC power for generation of the DC voltage, the SSR (opto/triac) circuitry and for generation of the Zero Cross signal. The information in this wiki is targeted at users who are using 115/120 VAC power.

=='''AC Power Handling Capability'''==
===Maximum Input Load===
:The Renard SS24 is divided into two banks of twelve triacs. Each bank of triacs is capable of carrying up to 15 amps of current based on the trace width used on the pcb.

===Triac Loads===
:Based on the pcb trace widths, each triac can handle up to two amps of current. A [[Assembly Instructions - The Renard SS24#Triac Heat Sink | heat sink]] is highly recommended when running the triacs at two amps. Care must be taken to ensure that the total load of the twelve triacs in each bank does not exceed the rating of the fuse protecting the triac bank or 15 amps (whichever is less).

===Fuses===
:Each bank of triacs is independently protected by its own fuse. The size of the fuse selected to use for each bank of triacs is dependent on how the Renard SS24 is connected to the AC power. When each bank of triacs has its own dedicated AC input, the size of the fuse cannot exceed the current handling capability of the input wire or 15 amps (whichever is less).

:If both banks of triacs are being powered by the same AC input and a jumper is used to connect the two banks together, then the size of both fuses added together cannot not exceed the current handling capability of the input wire.

:The [[Assembly Instructions - The Renard SS24#Parts Listing (BOM) | BOM]] calls for a 10 amp fuse under that assumption that each bank of triacs will be independantly powered by a common/generic extension cord. Most of the common extension cords used by DIYC members are rated for only 13 amps and 13 amp fuses are not commonly found.

=='''Hooking Up the Renard SS24'''==

===Data Connections===

[[image:Wiki - Renard SS24 Data Layout1.jpg | 800px |center]]
<center>'''Typical connection between computer running Vixen and Renard SS24 boards'''</center>

[[image:Wiki - Renard SS24 Data Layout2.jpg | 800px |center]]
<center>'''Typical connection between RS485/DMX/Renard and Renard SS24 boards'''</center>

====Data Cables====

:'''Data cables for Renard SS board hookup directly to computer COMM port'''
[[image:Wiki - Renard SS RS232 Data Cable1.jpg | 350px ]]
PC DE9 Pin 3 to Renard SS DE9 Pin 3
PC DE9 Pin 5 to Renard SS DE9 Pin 5

[[image:Wiki - Renard SS RS232 Data Cable2.jpg | 350px ]]
PC DE9 Pin 3 to RJ45-pin 4
PC DE9 Pin 5 to RJ45-pin 5 and pin 1 and/or pin 2

:'''Data cable for Renard SS board hookup using a RS232->RS485 converter'''

::Due to the many different types of RS232->RS485 converters available the drawing only refers to the signals coming from the converter. Check the documentation for your converter to figure out how/where to hook up the correct wires.

[[image:Wiki - Renard SS RS485 Data Cable.jpg | 350px ]]
RS485(-) Signal to RJ45-pin 4
RS485(+) Signal to RJ45-pin 5

:'''Data cable for Renard SS board hookup in a DMX environment'''
[[image:Wiki - Renard SS DMX Data Cable.jpg | 350px ]]

DMX using XLR Connectors
XLR connector pin 1 (GND) to RJ45-pin 1 and/or pin 2
XLR connector pin 2 (Data-) to RJ45-pin 4
XLR connector pin 3 (Data+) to RJ45-pin 5

DMX using RJ45 (CAT5) Connectors
RJ45 connector pin 1 (Data+) to RJ45-pin 5
RJ45 connector pin 2 (Data-) to RJ45-pin 4
RJ45 connector pins 7 & 8 (GND) to RJ45-pins 1 & 2

:'''Data cable for Renard SS board hookup to other Renard boards'''

::Generally only a regular straight-thru CAT5 cable is required to connect Renard SS boards to other Renard boards. For the few exceptions (ie Ren24 V2.5), check the wiki page for those boards to see what their unique requirements are.

====Cable Lengths====

:Data cables connecting the Renard SS boards directly to a computer COMM port should not be longer than 50 feet according to the RS-232 standard. This distance can also be greatly reduced by using poor quality cables.

:Data cables connecting the Renard SS boards directly to other Renard boards or any other RS-485 source can be up to 4,000 feet in length for data rates up to 100Kbps according to the RS-485 standard.

===AC Power Connection===
:'''Connection Option #1'''
[[image:Wiki - Renard SS24 AC Layout1.jpg | 800px |center]]

::In the above layout, each bank of triacs has its own dedicated AC input (orange/black wires).

::Key thing to remember in this layout is:

:::* The size of each fuse cannot exceed the current handling capability of the orange/black wires or 15 amps (whichever is less).

:'''Connection Option #2'''
[[image:Wiki - Renard SS24 AC Layout2.jpg | 800px |center]]

::In the above layout, the main AC input [orange/black wires] is connected to two sets of feeder wires [blue/green wires] by a twist-on wire connector (commonly referred to as a wire nut). The feeder wires are then connected to the triac banks.

::Key things to remember in this layout are:

:::* The size of the fuses cannot exceed the current handling capability of the feeder wires [blue/green wires] or 15 amps (whichever is less).

:::'''AND'''

:::* The size of both fuses together cannot exceed the current handling capability of the main AC input [orange/black wires].

:'''Connection Option #3'''
[[image:Wiki - Renard SS24 AC Layout3.jpg | 800px |center]]

::In the above layout, the right side banks of triacs are powered by jumper wires [blue/green wires] coming from the left side [N 120V] terminal block. This means that both banks of triacs are being powered by the same AC input [orange/black wires].

::Key things to remember in this layout are:

:::* The size of the right fuse cannot exceed the current handling capability of the blue/green wires or 15 amps (whichever is less).

:::'''AND'''

:::* The size of both fuses together cannot exceed the current handling capability of the AC input [orange/black wires].

===Connecting Multiple Renard Boards===

[[image:wiki - Renard SS Daisy Chain.jpg | 800px |center]]

::The above image shows how Renard SS boards can be daisy chained together. Renard SS8 boards are used in the image just as an example of how all Renard SS boards can be connected together.

::Key things to remember when connecting Renard SS boards together:

:::* You only need one instance of the Renard Dimmer plug-in in Vixen for each physical COMM port being used. You just need to make sure that the plug-in is setup for the total number of channels for all the Renard boards connected to that COMM port. In the above example, the plug-in would be set for 32 channels.

:::* The total number of Renard boards that can be connected together depends on the event period and the baud rate being used. More information on the total number of channels capable with Renard systems can be found here [[Renard#Number of Circuits (Channels) | here.]]

=='''Computer Setup'''==

:'''VIXEN Settings'''

::The Renard SS boards require the Renard Dimmer [Vixen 1.1.*] or Renard Dimmer (modified) [Vixen 2.*] Plug-In.

::'''Renard Dimmer Plug-In Settings:'''
:::*Protocol Version: 1
:::*COM1 (or whichever COM port you are connected to)
:::*Baud: 57600 (default firmware value, if firmware is changed then this needs to be changed to match the firmware)
:::*Parity: None
:::*Data bits: 8
:::*Stop bits: One
:::*Hold port open during the duration of the sequence execution: Checked

=='''Setup for Beginners and Troubleshooting'''==

:If you are unsure that you have built your hardware correctly, you should follow the procedures contained in the [[Beginner’s Setup Guide – The Renard SS24 | Renard SS24 Beginner’s Setup Guide]]. These procedures will guide you through the steps to help setup the hardware for the first time.

:If you encounter any problems with your Renard SS24, you can go to the [[Troubleshooting_Guide_-_The_Renard_SS24 | Troubleshooting Guide – The Renard SS24]]. The troubleshooting guide contains a methodical process to try to isolate problems/malfunctions and gives suggestions of what to do to fix them.

=='''Related Links'''==
:[[Beginner’s Setup Guide – The Renard SS24]]

:[[Assembly Instructions - The Renard SS24]]

:[[Troubleshooting_Guide_-_The_Renard_SS24 | Troubleshooting Guide – The Renard SS24]]

:[[Renard Main Page]]

:[[Renard Firmware]]

:[[Part Substitutions]]

:[[Vixen|VIXEN]]

:[[Glossary | Glossary of DIYC Terms]]

:[http://en.wikipedia.org/wiki/Electronic_symbol Electronic Symbols]

[[Category:Renard SS24]]
[[Category:Renard]]

Renard SS16 Controller Board

2009-12-26T21:19:20Z

Macrosill: /* Related Links */

==Introduction==

:The Renard SS16 is a PIC microcontroller based Christmas light controller with 16 solid state relay circuits incorporated into the board. The board design is based on the PIC-based 8-port dimmer concept originally developed by Phil Short. Information on the original concept can be viewed [http://computerchristmas.com/christmas/link-how_to/HowToId-71/Simple_PIC-Based_8-Port_Dimmer here]. Generic information pertaining to current Renard designs (including maximum channel count) can be found on the [[Renard]] wiki page.

:The Renard Standardized Series (SS) controllers are part of a design effort to standardize the board layouts for Renard based systems and to establish a standardized list of components to use in Renard designs. Some of the goals of the Renard SS design effort were:

::* Completely self-contained controller board. All that is needed to start using the board is a data input and an AC power source. No external DC voltage supply or externally generated ZC is needed and there is no need for an off-board neutral bar.

::* Common part list used for all boards. There are no special parts for any individual board, all the boards use the same components. The only thing different is the quantity used on each board.

::* Common component layout on the board. With only a few exceptions, all the components on the boards are laid out in the same fashion.

::* On-board LEDs for full support of Renard diagnostics firmware.

::* Easier for a new member to build. By removing extra options from the board, now a member can just order the parts from the BOM and will be able to build the board without having to figure out which options/parts apply to their configuration.

::* Easier to support. By having all the boards using the same parts and having the same component layout, it will be easier to provide support to DIYC members when they have problems or ask questions.

::* Complete documentation. In the past, boards were created, designed, produced and distributed without much documentation to support them. Documentation was an afterthought and was slow to catch up, some never did or is hard to understand for new members. In the Renard SS design effort, the documentation was created at the same time as the boards so that when the boards were ready for release, the documentation was also ready.

==Disclaimers==

The standard disclaimers pertaining to the information contained on this wiki page are listed [[Disclaimers | here.]]

==The Board==

[[Image:Wiki - Renard SS16 PCB.jpg | 800px]]

[[image:Wiki - Renard SS16 Completed Board.jpg | 800px]]

<center>'''The Renard SS 16 measures 4.1" X 8"'''</center>

==Circuit Diagram==

:The schematic diagram can be found [[media:Renard SS16 Schematic.pdf | here.]]

:'''Key circuit components'''

::'''Connectors'''
:::* '''J1''' – RS485 outgoing data
:::* '''J2''' – RS232/RS485 incoming data
:::* '''JDP1''' – RS232 incoming data, DE9 connector for direct connect to show computer serial port.

::'''IC Chips'''
:::* '''U2''' – H11AA1 Optocoupler, used to generate the Zero Cross signal
:::* '''U4 & U5''' – ST485BN, RS232/RS485 Transmitter/ Receiver
:::* '''U6 & U7''' – PIC16F688 Microcontrollers
:::* '''M1-M16''' – MOC3023 Optoisolator, triggers the triac

::'''Resistors'''
:::* '''R26-R41''' – Triac gate resistors. The value of these resistors in the [[Assembly Instructions The Renard SS16#Parts Listing (BOM) | BOM]] was selected for locations using 115/120 VAC power.

::'''Diagnostic LEDs'''
:::* '''PWR''' – Lit whenever the voltage regulator is generating 5 VDC.
 

:::'''NOTE:''' The following Diagnostic LEDs will only function when a jumper is placed on JP3
 

:::: When '''U6''' is programmed with the diagnostics firmware:
:::* '''HB''' - will blink ON/OFF to indicate that the PIC is operating correctly
:::* '''ZC''' - will blink ON/OFF to indicate that the Zero Cross signal is getting to the PIC correctly
:::* '''SD''' - will be ON whenever the PIC is receiving data correctly
:::* '''FE''' - will only be ON when the PIC has identified a Framing Error while receiving data
:::* '''OE''' - will only be ON when the PIC has identified an Overrun Error while receiving data

:::: When '''U6''' is programmed with the operational firmware:
:::* '''HB''' - will be ON whenever channel 2 is ON.
:::* '''ZC''' - will be ON whenever channel 5 is ON..
:::* '''SD''' - will be ON whenever channel 6 is ON.
:::* '''FE''' - will be ON whenever channel 7 is ON.
:::* '''OE''' - will be ON whenever channel 8 is ON.

::'''Other Components'''
:::* '''U1''' – LF50CV, 5 VDC Voltage Regulator
:::* '''U3''' – ECS-2100AX-18.432MHZ, 18.432 MHz Crystal Clock Oscillator
:::* '''T1-T16''' – BTA04-700T, these are gate sensitive triacs that only require 5mA of current on the gate signal. They were selected as a dual use triac for both LEDs and regular incandescent lights.

::'''Jumpers'''
:::* '''JP1''' – RS232 signal ground. Install a shunt (jumper) on JP1 when receiving RS232 data.
:::* '''JP2''' – 120 ohm termination resistor enable. Normally a shunt will be installed on JP2. Remove the shunt if you are experiencing problems with incoming data.
:::* '''JP3''' – Diagnostic LEDs enable. Install a shunt on JP3 to allow the Diagnostic LEDs to function. During normal operation, you can remove the shunt with no negative impact on board operation.

::'''Test Points'''
:::* '''+5''' – Output from voltage regulator, should be +5 ± 0.1 VDC
:::* '''GND''' – Ground
:::* '''ZC''' – Zero Cross signal

==Firmware==

:The PICs ('''U6''' & '''U7''') must be programmed with the latest firmware for the Renard SS16 to operate properly. The firmware can be found on the [[Renard Firmware]] wiki page.

==Powering the Renard SS16==

:Input power requirements: An AC source

===DC power:===
:The Renard SS16 generates all the DC voltage that it requires on-board and no external DC voltage source is required.

===AC Power:===
:The Renard SS16 requires AC power for generation of the DC voltage, the SSR (opto/triac) circuitry and for generation of the Zero Cross signal. The information in this wiki is targeted at users who are using 115/120 VAC power.

==AC Power Handling Capability==
===Maximum Input Load===
:The Renard SS16 is divided into two banks of eight triacs. Each bank of triacs is capable of carrying up to 15 amps of current based on the trace width used on the pcb.

===Triac Loads===
:Based on the pcb trace widths, each triac can handle up to two amps of current. A [[Assembly Instructions The Renard SS16#Triac Heat Sink | heat sink]] is highly recommended when running the triacs at two amps. Care must be taken to ensure that the total load of the eight triacs in each bank does not exceed the rating of the fuse protecting the triac bank or 15 amps (whichever is less).

===Fuses===
:Each bank of triacs is independently protected by its own fuse. The size of the fuse selected to use for each bank of triacs is dependent on how the Renard SS16 is connected to the AC power. When each bank of triacs has its own dedicated AC input, the size of the fuse cannot exceed the current handling capability of the input wire or 15 amps (whichever is less).

:If both banks of triacs are being powered by the same AC input and a jumper is used to connect the two banks together, then the size of both fuses added together cannot not exceed the current handling capability of the input wire.

:The [[Assembly Instructions - The Renard SS16#Parts Listing (BOM) | BOM]] calls for a 10 amp fuse under that assumption that each bank of triacs will be independantly powered by a common/generic extension cord. Most of the common extension cords used by DIYC members are rated for only 13 amps and 13 amp fuses are not commonly found.

==Hooking Up the Renard SS16==

===Data Connections===

[[image:Wiki - Renard SS16 Data Connection1.jpg | 800px |center]]
<center>'''Typical connection between computer running Vixen and Renard SS16 boards'''</center>

[[image:Wiki - Renard SS16 Data Connection2.jpg | 800px |center]]
<center>'''Typical connection between RS485/DMX/Renard and Renard SS16 boards'''</center>

====Data Cables====

:'''Data cables for Renard SS board hookup directly to computer COMM port'''
[[image:Wiki - Renard SS RS232 Data Cable1.jpg | 350px ]]
PC DE9 Pin 3 to Renard SS DE9 Pin 3
PC DE9 Pin 5 to Renard SS DE9 Pin 5

[[image:Wiki - Renard SS RS232 Data Cable2.jpg | 350px ]]
PC DE9 Pin 3 to RJ45-pin 4
PC DE9 Pin 5 to RJ45-pin 5 and pin 1 and/or pin 2

:'''Data cable for Renard SS board hookup using a RS232->RS485 converter'''

::Due to the many different types of RS232->RS485 converters available the drawing only refers to the signals coming from the converter. Check the documentation for your converter to figure out how/where to hook up the correct wires.

[[image:Wiki - Renard SS RS485 Data Cable.jpg | 350px ]]
RS485(-) Signal to RJ45-pin 4
RS485(+) Signal to RJ45-pin 5

:'''Data cable for Renard SS board hookup in a DMX environment'''
[[image:Wiki - Renard SS DMX Data Cable.jpg | 350px ]]

DMX using XLR Connectors
XLR connector pin 1 (GND) to RJ45-pin 1 and/or pin 2
XLR connector pin 2 (Data-) to RJ45-pin 4
XLR connector pin 3 (Data+) to RJ45-pin 5

DMX using RJ45 (CAT5) Connectors
RJ45 connector pin 1 (Data+) to RJ45-pin 5
RJ45 connector pin 2 (Data-) to RJ45-pin 4
RJ45 connector pins 7 & 8 (GND) to RJ45-pins 1 & 2

:'''Data cable for Renard SS board hookup to other Renard boards'''

::Generally only a regular straight-thru CAT5 cable is required to connect Renard SS boards to other Renard boards. For the few exceptions (ie Ren24 V2.5), check the wiki page for those boards to see what their unique requirements are.

====Cable Lengths====

:Data cables connecting the Renard SS boards directly to a computer COMM port should not be longer than 50 feet according to the RS-232 standard. This distance can also be greatly reduced by using poor quality cables.

:Data cables connecting the Renard SS boards directly to other Renard boards or any other RS-485 source can be up to 4,000 feet in length for data rates up to 100Kbps according to the RS-485 standard.

===AC Power Connection===
:'''Connection Option #1'''
[[image:Wiki - Renard SS16 AC Layout1.jpg | 800px |center]]

::In the above layout, each bank of triacs has its own dedicated AC input (orange/black wires).

::Key thing to remember in this layout is:

:::* The size of the each fuse cannot exceed the current handling capability of the orange/black wires or 15 amps (whichever is less).

:'''Connection Option #2'''
[[image:Wiki - Renard SS16 AC Layout2.jpg | 800px |center]]

::In the above layout, the main AC input [orange/black wires] is connected to two sets of feeder wires [blue/green wires] by a twist-on wire connector (commonly referred to as a wire nut). The feeder wires are then connected to the triac banks.

::Key things to remember in this layout are:

:::* The size of the fuses cannot exceed the current handling capability of the feeder wires [blue/green wires] or 15 amps (whichever is less).

:::'''AND'''

:::* The size of both fuses together cannot exceed the current handling capability of the main AC input [orange/black wires].

:'''Connection Option #3'''
[[image:Wiki - Renard SS16 AC Layout3.jpg | 800px |center]]

::In the above layout, the right side banks of triacs are powered by jumper wires [blue/green wires] coming from the left side [N 120V] terminal block. This means that both banks of triacs are being powered by the same AC input [orange/black wires].

::Key things to remember in this layout are:

:::* The size of the right fuse cannot exceed the current handling capability of the blue/green wires or 15 amps (whichever is less).

:::'''AND'''

:::* The size of both fuses together cannot exceed the current handling capability of the AC input [orange/black wires].

===Connecting Multiple Renard Boards===

[[image:wiki - Renard SS Daisy Chain.jpg | 800px |center]]

::The above image shows how Renard SS boards can be daisy chained together. Renard SS8 boards are used in the image just as an example of how all Renard SS boards can be connected together.

::Key things to remember when connecting Renard SS boards together:

:::* You only need one instance of the Renard Dimmer plug-in in Vixen for each physical COMM port being used. You just need to make sure that the plug-in is setup for the total number of channels for all the Renard boards connected to that COMM port. In the above example, the plug-in would be set for 32 channels.

:::* The total number of Renard boards that can be connected together depends on the event period and the baud rate being used. More information on the total number of channels capable with Renard systems can be found here [[Renard#Number of Circuits (Channels) | here.]]

==Computer Setup==

:'''VIXEN Settings'''

::The Renard SS boards require the Renard Dimmer [Vixen 1.1.*] or Renard Dimmer (modified) [Vixen 2.*] Plug-In.

::'''Renard Dimmer Plug-In Settings:'''
:::*Protocol Version: 1
:::*COM1 (or whichever COM port you are connected to)
:::*Baud: 57600 (default firmware value, if firmware is changed then this needs to be changed to match the firmware)
:::*Parity: None
:::*Data bits: 8
:::*Stop bits: One
:::*Hold port open during the duration of the sequence execution: Checked

==Setup for Beginners and Troubleshooting==

:If you are unsure that you have built your hardware correctly, you should follow the procedures contained in the [[Beginner’s Setup Guide – The Renard SS16 | Renard SS16 Beginner’s Setup Guide]]. These procedures will guide you through the steps to help setup the hardware for the first time.

:If you encounter any problems with your Renard SS16, you can go to the [[Troubleshooting_Guide_-_The_Renard_SS16 | Renard SS16 Troubleshooting Guide]]. The troubleshooting guide contains a methodical process to try to isolate problems/malfunctions and gives suggestions of what to do to fix them.

==Related Links==
:[[Beginners Setup Guide The Renard SS16]]

:[[Assembly Instructions The Renard SS16]]

:[[Troubleshooting_Guide_The_Renard_SS16]]

:[[Renard Main Page]]

:[[Renard Firmware]]

:[[Part Substitutions]]

:[[Vixen|VIXEN]]

:[[Glossary | Glossary of DIYC Terms]]

:[http://en.wikipedia.org/wiki/Electronic_symbol Electronic Symbols]

[[Category:Renard SS16]]
[[Category:Renard]]

Renard SS16 Controller Board

2009-12-26T21:18:47Z

Macrosill: /* Triac Loads */

==Introduction==

:The Renard SS16 is a PIC microcontroller based Christmas light controller with 16 solid state relay circuits incorporated into the board. The board design is based on the PIC-based 8-port dimmer concept originally developed by Phil Short. Information on the original concept can be viewed [http://computerchristmas.com/christmas/link-how_to/HowToId-71/Simple_PIC-Based_8-Port_Dimmer here]. Generic information pertaining to current Renard designs (including maximum channel count) can be found on the [[Renard]] wiki page.

:The Renard Standardized Series (SS) controllers are part of a design effort to standardize the board layouts for Renard based systems and to establish a standardized list of components to use in Renard designs. Some of the goals of the Renard SS design effort were:

::* Completely self-contained controller board. All that is needed to start using the board is a data input and an AC power source. No external DC voltage supply or externally generated ZC is needed and there is no need for an off-board neutral bar.

::* Common part list used for all boards. There are no special parts for any individual board, all the boards use the same components. The only thing different is the quantity used on each board.

::* Common component layout on the board. With only a few exceptions, all the components on the boards are laid out in the same fashion.

::* On-board LEDs for full support of Renard diagnostics firmware.

::* Easier for a new member to build. By removing extra options from the board, now a member can just order the parts from the BOM and will be able to build the board without having to figure out which options/parts apply to their configuration.

::* Easier to support. By having all the boards using the same parts and having the same component layout, it will be easier to provide support to DIYC members when they have problems or ask questions.

::* Complete documentation. In the past, boards were created, designed, produced and distributed without much documentation to support them. Documentation was an afterthought and was slow to catch up, some never did or is hard to understand for new members. In the Renard SS design effort, the documentation was created at the same time as the boards so that when the boards were ready for release, the documentation was also ready.

==Disclaimers==

The standard disclaimers pertaining to the information contained on this wiki page are listed [[Disclaimers | here.]]

==The Board==

[[Image:Wiki - Renard SS16 PCB.jpg | 800px]]

[[image:Wiki - Renard SS16 Completed Board.jpg | 800px]]

<center>'''The Renard SS 16 measures 4.1" X 8"'''</center>

==Circuit Diagram==

:The schematic diagram can be found [[media:Renard SS16 Schematic.pdf | here.]]

:'''Key circuit components'''

::'''Connectors'''
:::* '''J1''' – RS485 outgoing data
:::* '''J2''' – RS232/RS485 incoming data
:::* '''JDP1''' – RS232 incoming data, DE9 connector for direct connect to show computer serial port.

::'''IC Chips'''
:::* '''U2''' – H11AA1 Optocoupler, used to generate the Zero Cross signal
:::* '''U4 & U5''' – ST485BN, RS232/RS485 Transmitter/ Receiver
:::* '''U6 & U7''' – PIC16F688 Microcontrollers
:::* '''M1-M16''' – MOC3023 Optoisolator, triggers the triac

::'''Resistors'''
:::* '''R26-R41''' – Triac gate resistors. The value of these resistors in the [[Assembly Instructions The Renard SS16#Parts Listing (BOM) | BOM]] was selected for locations using 115/120 VAC power.

::'''Diagnostic LEDs'''
:::* '''PWR''' – Lit whenever the voltage regulator is generating 5 VDC.
 

:::'''NOTE:''' The following Diagnostic LEDs will only function when a jumper is placed on JP3
 

:::: When '''U6''' is programmed with the diagnostics firmware:
:::* '''HB''' - will blink ON/OFF to indicate that the PIC is operating correctly
:::* '''ZC''' - will blink ON/OFF to indicate that the Zero Cross signal is getting to the PIC correctly
:::* '''SD''' - will be ON whenever the PIC is receiving data correctly
:::* '''FE''' - will only be ON when the PIC has identified a Framing Error while receiving data
:::* '''OE''' - will only be ON when the PIC has identified an Overrun Error while receiving data

:::: When '''U6''' is programmed with the operational firmware:
:::* '''HB''' - will be ON whenever channel 2 is ON.
:::* '''ZC''' - will be ON whenever channel 5 is ON..
:::* '''SD''' - will be ON whenever channel 6 is ON.
:::* '''FE''' - will be ON whenever channel 7 is ON.
:::* '''OE''' - will be ON whenever channel 8 is ON.

::'''Other Components'''
:::* '''U1''' – LF50CV, 5 VDC Voltage Regulator
:::* '''U3''' – ECS-2100AX-18.432MHZ, 18.432 MHz Crystal Clock Oscillator
:::* '''T1-T16''' – BTA04-700T, these are gate sensitive triacs that only require 5mA of current on the gate signal. They were selected as a dual use triac for both LEDs and regular incandescent lights.

::'''Jumpers'''
:::* '''JP1''' – RS232 signal ground. Install a shunt (jumper) on JP1 when receiving RS232 data.
:::* '''JP2''' – 120 ohm termination resistor enable. Normally a shunt will be installed on JP2. Remove the shunt if you are experiencing problems with incoming data.
:::* '''JP3''' – Diagnostic LEDs enable. Install a shunt on JP3 to allow the Diagnostic LEDs to function. During normal operation, you can remove the shunt with no negative impact on board operation.

::'''Test Points'''
:::* '''+5''' – Output from voltage regulator, should be +5 ± 0.1 VDC
:::* '''GND''' – Ground
:::* '''ZC''' – Zero Cross signal

==Firmware==

:The PICs ('''U6''' & '''U7''') must be programmed with the latest firmware for the Renard SS16 to operate properly. The firmware can be found on the [[Renard Firmware]] wiki page.

==Powering the Renard SS16==

:Input power requirements: An AC source

===DC power:===
:The Renard SS16 generates all the DC voltage that it requires on-board and no external DC voltage source is required.

===AC Power:===
:The Renard SS16 requires AC power for generation of the DC voltage, the SSR (opto/triac) circuitry and for generation of the Zero Cross signal. The information in this wiki is targeted at users who are using 115/120 VAC power.

==AC Power Handling Capability==
===Maximum Input Load===
:The Renard SS16 is divided into two banks of eight triacs. Each bank of triacs is capable of carrying up to 15 amps of current based on the trace width used on the pcb.

===Triac Loads===
:Based on the pcb trace widths, each triac can handle up to two amps of current. A [[Assembly Instructions The Renard SS16#Triac Heat Sink | heat sink]] is highly recommended when running the triacs at two amps. Care must be taken to ensure that the total load of the eight triacs in each bank does not exceed the rating of the fuse protecting the triac bank or 15 amps (whichever is less).

===Fuses===
:Each bank of triacs is independently protected by its own fuse. The size of the fuse selected to use for each bank of triacs is dependent on how the Renard SS16 is connected to the AC power. When each bank of triacs has its own dedicated AC input, the size of the fuse cannot exceed the current handling capability of the input wire or 15 amps (whichever is less).

:If both banks of triacs are being powered by the same AC input and a jumper is used to connect the two banks together, then the size of both fuses added together cannot not exceed the current handling capability of the input wire.

:The [[Assembly Instructions - The Renard SS16#Parts Listing (BOM) | BOM]] calls for a 10 amp fuse under that assumption that each bank of triacs will be independantly powered by a common/generic extension cord. Most of the common extension cords used by DIYC members are rated for only 13 amps and 13 amp fuses are not commonly found.

==Hooking Up the Renard SS16==

===Data Connections===

[[image:Wiki - Renard SS16 Data Connection1.jpg | 800px |center]]
<center>'''Typical connection between computer running Vixen and Renard SS16 boards'''</center>

[[image:Wiki - Renard SS16 Data Connection2.jpg | 800px |center]]
<center>'''Typical connection between RS485/DMX/Renard and Renard SS16 boards'''</center>

====Data Cables====

:'''Data cables for Renard SS board hookup directly to computer COMM port'''
[[image:Wiki - Renard SS RS232 Data Cable1.jpg | 350px ]]
PC DE9 Pin 3 to Renard SS DE9 Pin 3
PC DE9 Pin 5 to Renard SS DE9 Pin 5

[[image:Wiki - Renard SS RS232 Data Cable2.jpg | 350px ]]
PC DE9 Pin 3 to RJ45-pin 4
PC DE9 Pin 5 to RJ45-pin 5 and pin 1 and/or pin 2

:'''Data cable for Renard SS board hookup using a RS232->RS485 converter'''

::Due to the many different types of RS232->RS485 converters available the drawing only refers to the signals coming from the converter. Check the documentation for your converter to figure out how/where to hook up the correct wires.

[[image:Wiki - Renard SS RS485 Data Cable.jpg | 350px ]]
RS485(-) Signal to RJ45-pin 4
RS485(+) Signal to RJ45-pin 5

:'''Data cable for Renard SS board hookup in a DMX environment'''
[[image:Wiki - Renard SS DMX Data Cable.jpg | 350px ]]

DMX using XLR Connectors
XLR connector pin 1 (GND) to RJ45-pin 1 and/or pin 2
XLR connector pin 2 (Data-) to RJ45-pin 4
XLR connector pin 3 (Data+) to RJ45-pin 5

DMX using RJ45 (CAT5) Connectors
RJ45 connector pin 1 (Data+) to RJ45-pin 5
RJ45 connector pin 2 (Data-) to RJ45-pin 4
RJ45 connector pins 7 & 8 (GND) to RJ45-pins 1 & 2

:'''Data cable for Renard SS board hookup to other Renard boards'''

::Generally only a regular straight-thru CAT5 cable is required to connect Renard SS boards to other Renard boards. For the few exceptions (ie Ren24 V2.5), check the wiki page for those boards to see what their unique requirements are.

====Cable Lengths====

:Data cables connecting the Renard SS boards directly to a computer COMM port should not be longer than 50 feet according to the RS-232 standard. This distance can also be greatly reduced by using poor quality cables.

:Data cables connecting the Renard SS boards directly to other Renard boards or any other RS-485 source can be up to 4,000 feet in length for data rates up to 100Kbps according to the RS-485 standard.

===AC Power Connection===
:'''Connection Option #1'''
[[image:Wiki - Renard SS16 AC Layout1.jpg | 800px |center]]

::In the above layout, each bank of triacs has its own dedicated AC input (orange/black wires).

::Key thing to remember in this layout is:

:::* The size of the each fuse cannot exceed the current handling capability of the orange/black wires or 15 amps (whichever is less).

:'''Connection Option #2'''
[[image:Wiki - Renard SS16 AC Layout2.jpg | 800px |center]]

::In the above layout, the main AC input [orange/black wires] is connected to two sets of feeder wires [blue/green wires] by a twist-on wire connector (commonly referred to as a wire nut). The feeder wires are then connected to the triac banks.

::Key things to remember in this layout are:

:::* The size of the fuses cannot exceed the current handling capability of the feeder wires [blue/green wires] or 15 amps (whichever is less).

:::'''AND'''

:::* The size of both fuses together cannot exceed the current handling capability of the main AC input [orange/black wires].

:'''Connection Option #3'''
[[image:Wiki - Renard SS16 AC Layout3.jpg | 800px |center]]

::In the above layout, the right side banks of triacs are powered by jumper wires [blue/green wires] coming from the left side [N 120V] terminal block. This means that both banks of triacs are being powered by the same AC input [orange/black wires].

::Key things to remember in this layout are:

:::* The size of the right fuse cannot exceed the current handling capability of the blue/green wires or 15 amps (whichever is less).

:::'''AND'''

:::* The size of both fuses together cannot exceed the current handling capability of the AC input [orange/black wires].

===Connecting Multiple Renard Boards===

[[image:wiki - Renard SS Daisy Chain.jpg | 800px |center]]

::The above image shows how Renard SS boards can be daisy chained together. Renard SS8 boards are used in the image just as an example of how all Renard SS boards can be connected together.

::Key things to remember when connecting Renard SS boards together:

:::* You only need one instance of the Renard Dimmer plug-in in Vixen for each physical COMM port being used. You just need to make sure that the plug-in is setup for the total number of channels for all the Renard boards connected to that COMM port. In the above example, the plug-in would be set for 32 channels.

:::* The total number of Renard boards that can be connected together depends on the event period and the baud rate being used. More information on the total number of channels capable with Renard systems can be found here [[Renard#Number of Circuits (Channels) | here.]]

==Computer Setup==

:'''VIXEN Settings'''

::The Renard SS boards require the Renard Dimmer [Vixen 1.1.*] or Renard Dimmer (modified) [Vixen 2.*] Plug-In.

::'''Renard Dimmer Plug-In Settings:'''
:::*Protocol Version: 1
:::*COM1 (or whichever COM port you are connected to)
:::*Baud: 57600 (default firmware value, if firmware is changed then this needs to be changed to match the firmware)
:::*Parity: None
:::*Data bits: 8
:::*Stop bits: One
:::*Hold port open during the duration of the sequence execution: Checked

==Setup for Beginners and Troubleshooting==

:If you are unsure that you have built your hardware correctly, you should follow the procedures contained in the [[Beginner’s Setup Guide – The Renard SS16 | Renard SS16 Beginner’s Setup Guide]]. These procedures will guide you through the steps to help setup the hardware for the first time.

:If you encounter any problems with your Renard SS16, you can go to the [[Troubleshooting_Guide_-_The_Renard_SS16 | Renard SS16 Troubleshooting Guide]]. The troubleshooting guide contains a methodical process to try to isolate problems/malfunctions and gives suggestions of what to do to fix them.

==Related Links==
:[[Beginner’s Setup Guide – The Renard SS16]]

:[[Assembly Instructions - The Renard SS16]]

:[[Troubleshooting_Guide_-_The_Renard_SS16]]

:[[Renard Main Page]]

:[[Renard Firmware]]

:[[Part Substitutions]]

:[[Vixen|VIXEN]]

:[[Glossary | Glossary of DIYC Terms]]

:[http://en.wikipedia.org/wiki/Electronic_symbol Electronic Symbols]

[[Category:Renard SS16]]
[[Category:Renard]]

Renard SS16 Controller Board

2009-12-26T21:18:30Z

Macrosill: /* Circuit Diagram */

==Introduction==

:The Renard SS16 is a PIC microcontroller based Christmas light controller with 16 solid state relay circuits incorporated into the board. The board design is based on the PIC-based 8-port dimmer concept originally developed by Phil Short. Information on the original concept can be viewed [http://computerchristmas.com/christmas/link-how_to/HowToId-71/Simple_PIC-Based_8-Port_Dimmer here]. Generic information pertaining to current Renard designs (including maximum channel count) can be found on the [[Renard]] wiki page.

:The Renard Standardized Series (SS) controllers are part of a design effort to standardize the board layouts for Renard based systems and to establish a standardized list of components to use in Renard designs. Some of the goals of the Renard SS design effort were:

::* Completely self-contained controller board. All that is needed to start using the board is a data input and an AC power source. No external DC voltage supply or externally generated ZC is needed and there is no need for an off-board neutral bar.

::* Common part list used for all boards. There are no special parts for any individual board, all the boards use the same components. The only thing different is the quantity used on each board.

::* Common component layout on the board. With only a few exceptions, all the components on the boards are laid out in the same fashion.

::* On-board LEDs for full support of Renard diagnostics firmware.

::* Easier for a new member to build. By removing extra options from the board, now a member can just order the parts from the BOM and will be able to build the board without having to figure out which options/parts apply to their configuration.

::* Easier to support. By having all the boards using the same parts and having the same component layout, it will be easier to provide support to DIYC members when they have problems or ask questions.

::* Complete documentation. In the past, boards were created, designed, produced and distributed without much documentation to support them. Documentation was an afterthought and was slow to catch up, some never did or is hard to understand for new members. In the Renard SS design effort, the documentation was created at the same time as the boards so that when the boards were ready for release, the documentation was also ready.

==Disclaimers==

The standard disclaimers pertaining to the information contained on this wiki page are listed [[Disclaimers | here.]]

==The Board==

[[Image:Wiki - Renard SS16 PCB.jpg | 800px]]

[[image:Wiki - Renard SS16 Completed Board.jpg | 800px]]

<center>'''The Renard SS 16 measures 4.1" X 8"'''</center>

==Circuit Diagram==

:The schematic diagram can be found [[media:Renard SS16 Schematic.pdf | here.]]

:'''Key circuit components'''

::'''Connectors'''
:::* '''J1''' – RS485 outgoing data
:::* '''J2''' – RS232/RS485 incoming data
:::* '''JDP1''' – RS232 incoming data, DE9 connector for direct connect to show computer serial port.

::'''IC Chips'''
:::* '''U2''' – H11AA1 Optocoupler, used to generate the Zero Cross signal
:::* '''U4 & U5''' – ST485BN, RS232/RS485 Transmitter/ Receiver
:::* '''U6 & U7''' – PIC16F688 Microcontrollers
:::* '''M1-M16''' – MOC3023 Optoisolator, triggers the triac

::'''Resistors'''
:::* '''R26-R41''' – Triac gate resistors. The value of these resistors in the [[Assembly Instructions The Renard SS16#Parts Listing (BOM) | BOM]] was selected for locations using 115/120 VAC power.

::'''Diagnostic LEDs'''
:::* '''PWR''' – Lit whenever the voltage regulator is generating 5 VDC.
 

:::'''NOTE:''' The following Diagnostic LEDs will only function when a jumper is placed on JP3
 

:::: When '''U6''' is programmed with the diagnostics firmware:
:::* '''HB''' - will blink ON/OFF to indicate that the PIC is operating correctly
:::* '''ZC''' - will blink ON/OFF to indicate that the Zero Cross signal is getting to the PIC correctly
:::* '''SD''' - will be ON whenever the PIC is receiving data correctly
:::* '''FE''' - will only be ON when the PIC has identified a Framing Error while receiving data
:::* '''OE''' - will only be ON when the PIC has identified an Overrun Error while receiving data

:::: When '''U6''' is programmed with the operational firmware:
:::* '''HB''' - will be ON whenever channel 2 is ON.
:::* '''ZC''' - will be ON whenever channel 5 is ON..
:::* '''SD''' - will be ON whenever channel 6 is ON.
:::* '''FE''' - will be ON whenever channel 7 is ON.
:::* '''OE''' - will be ON whenever channel 8 is ON.

::'''Other Components'''
:::* '''U1''' – LF50CV, 5 VDC Voltage Regulator
:::* '''U3''' – ECS-2100AX-18.432MHZ, 18.432 MHz Crystal Clock Oscillator
:::* '''T1-T16''' – BTA04-700T, these are gate sensitive triacs that only require 5mA of current on the gate signal. They were selected as a dual use triac for both LEDs and regular incandescent lights.

::'''Jumpers'''
:::* '''JP1''' – RS232 signal ground. Install a shunt (jumper) on JP1 when receiving RS232 data.
:::* '''JP2''' – 120 ohm termination resistor enable. Normally a shunt will be installed on JP2. Remove the shunt if you are experiencing problems with incoming data.
:::* '''JP3''' – Diagnostic LEDs enable. Install a shunt on JP3 to allow the Diagnostic LEDs to function. During normal operation, you can remove the shunt with no negative impact on board operation.

::'''Test Points'''
:::* '''+5''' – Output from voltage regulator, should be +5 ± 0.1 VDC
:::* '''GND''' – Ground
:::* '''ZC''' – Zero Cross signal

==Firmware==

:The PICs ('''U6''' & '''U7''') must be programmed with the latest firmware for the Renard SS16 to operate properly. The firmware can be found on the [[Renard Firmware]] wiki page.

==Powering the Renard SS16==

:Input power requirements: An AC source

===DC power:===
:The Renard SS16 generates all the DC voltage that it requires on-board and no external DC voltage source is required.

===AC Power:===
:The Renard SS16 requires AC power for generation of the DC voltage, the SSR (opto/triac) circuitry and for generation of the Zero Cross signal. The information in this wiki is targeted at users who are using 115/120 VAC power.

==AC Power Handling Capability==
===Maximum Input Load===
:The Renard SS16 is divided into two banks of eight triacs. Each bank of triacs is capable of carrying up to 15 amps of current based on the trace width used on the pcb.

===Triac Loads===
:Based on the pcb trace widths, each triac can handle up to two amps of current. A [[Assembly Instructions - The Renard SS16#Triac Heat Sink | heat sink]] is highly recommended when running the triacs at two amps. Care must be taken to ensure that the total load of the eight triacs in each bank does not exceed the rating of the fuse protecting the triac bank or 15 amps (whichever is less).

===Fuses===
:Each bank of triacs is independently protected by its own fuse. The size of the fuse selected to use for each bank of triacs is dependent on how the Renard SS16 is connected to the AC power. When each bank of triacs has its own dedicated AC input, the size of the fuse cannot exceed the current handling capability of the input wire or 15 amps (whichever is less).

:If both banks of triacs are being powered by the same AC input and a jumper is used to connect the two banks together, then the size of both fuses added together cannot not exceed the current handling capability of the input wire.

:The [[Assembly Instructions - The Renard SS16#Parts Listing (BOM) | BOM]] calls for a 10 amp fuse under that assumption that each bank of triacs will be independantly powered by a common/generic extension cord. Most of the common extension cords used by DIYC members are rated for only 13 amps and 13 amp fuses are not commonly found.

==Hooking Up the Renard SS16==

===Data Connections===

[[image:Wiki - Renard SS16 Data Connection1.jpg | 800px |center]]
<center>'''Typical connection between computer running Vixen and Renard SS16 boards'''</center>

[[image:Wiki - Renard SS16 Data Connection2.jpg | 800px |center]]
<center>'''Typical connection between RS485/DMX/Renard and Renard SS16 boards'''</center>

====Data Cables====

:'''Data cables for Renard SS board hookup directly to computer COMM port'''
[[image:Wiki - Renard SS RS232 Data Cable1.jpg | 350px ]]
PC DE9 Pin 3 to Renard SS DE9 Pin 3
PC DE9 Pin 5 to Renard SS DE9 Pin 5

[[image:Wiki - Renard SS RS232 Data Cable2.jpg | 350px ]]
PC DE9 Pin 3 to RJ45-pin 4
PC DE9 Pin 5 to RJ45-pin 5 and pin 1 and/or pin 2

:'''Data cable for Renard SS board hookup using a RS232->RS485 converter'''

::Due to the many different types of RS232->RS485 converters available the drawing only refers to the signals coming from the converter. Check the documentation for your converter to figure out how/where to hook up the correct wires.

[[image:Wiki - Renard SS RS485 Data Cable.jpg | 350px ]]
RS485(-) Signal to RJ45-pin 4
RS485(+) Signal to RJ45-pin 5

:'''Data cable for Renard SS board hookup in a DMX environment'''
[[image:Wiki - Renard SS DMX Data Cable.jpg | 350px ]]

DMX using XLR Connectors
XLR connector pin 1 (GND) to RJ45-pin 1 and/or pin 2
XLR connector pin 2 (Data-) to RJ45-pin 4
XLR connector pin 3 (Data+) to RJ45-pin 5

DMX using RJ45 (CAT5) Connectors
RJ45 connector pin 1 (Data+) to RJ45-pin 5
RJ45 connector pin 2 (Data-) to RJ45-pin 4
RJ45 connector pins 7 & 8 (GND) to RJ45-pins 1 & 2

:'''Data cable for Renard SS board hookup to other Renard boards'''

::Generally only a regular straight-thru CAT5 cable is required to connect Renard SS boards to other Renard boards. For the few exceptions (ie Ren24 V2.5), check the wiki page for those boards to see what their unique requirements are.

====Cable Lengths====

:Data cables connecting the Renard SS boards directly to a computer COMM port should not be longer than 50 feet according to the RS-232 standard. This distance can also be greatly reduced by using poor quality cables.

:Data cables connecting the Renard SS boards directly to other Renard boards or any other RS-485 source can be up to 4,000 feet in length for data rates up to 100Kbps according to the RS-485 standard.

===AC Power Connection===
:'''Connection Option #1'''
[[image:Wiki - Renard SS16 AC Layout1.jpg | 800px |center]]

::In the above layout, each bank of triacs has its own dedicated AC input (orange/black wires).

::Key thing to remember in this layout is:

:::* The size of the each fuse cannot exceed the current handling capability of the orange/black wires or 15 amps (whichever is less).

:'''Connection Option #2'''
[[image:Wiki - Renard SS16 AC Layout2.jpg | 800px |center]]

::In the above layout, the main AC input [orange/black wires] is connected to two sets of feeder wires [blue/green wires] by a twist-on wire connector (commonly referred to as a wire nut). The feeder wires are then connected to the triac banks.

::Key things to remember in this layout are:

:::* The size of the fuses cannot exceed the current handling capability of the feeder wires [blue/green wires] or 15 amps (whichever is less).

:::'''AND'''

:::* The size of both fuses together cannot exceed the current handling capability of the main AC input [orange/black wires].

:'''Connection Option #3'''
[[image:Wiki - Renard SS16 AC Layout3.jpg | 800px |center]]

::In the above layout, the right side banks of triacs are powered by jumper wires [blue/green wires] coming from the left side [N 120V] terminal block. This means that both banks of triacs are being powered by the same AC input [orange/black wires].

::Key things to remember in this layout are:

:::* The size of the right fuse cannot exceed the current handling capability of the blue/green wires or 15 amps (whichever is less).

:::'''AND'''

:::* The size of both fuses together cannot exceed the current handling capability of the AC input [orange/black wires].

===Connecting Multiple Renard Boards===

[[image:wiki - Renard SS Daisy Chain.jpg | 800px |center]]

::The above image shows how Renard SS boards can be daisy chained together. Renard SS8 boards are used in the image just as an example of how all Renard SS boards can be connected together.

::Key things to remember when connecting Renard SS boards together:

:::* You only need one instance of the Renard Dimmer plug-in in Vixen for each physical COMM port being used. You just need to make sure that the plug-in is setup for the total number of channels for all the Renard boards connected to that COMM port. In the above example, the plug-in would be set for 32 channels.

:::* The total number of Renard boards that can be connected together depends on the event period and the baud rate being used. More information on the total number of channels capable with Renard systems can be found here [[Renard#Number of Circuits (Channels) | here.]]

==Computer Setup==

:'''VIXEN Settings'''

::The Renard SS boards require the Renard Dimmer [Vixen 1.1.*] or Renard Dimmer (modified) [Vixen 2.*] Plug-In.

::'''Renard Dimmer Plug-In Settings:'''
:::*Protocol Version: 1
:::*COM1 (or whichever COM port you are connected to)
:::*Baud: 57600 (default firmware value, if firmware is changed then this needs to be changed to match the firmware)
:::*Parity: None
:::*Data bits: 8
:::*Stop bits: One
:::*Hold port open during the duration of the sequence execution: Checked

==Setup for Beginners and Troubleshooting==

:If you are unsure that you have built your hardware correctly, you should follow the procedures contained in the [[Beginner’s Setup Guide – The Renard SS16 | Renard SS16 Beginner’s Setup Guide]]. These procedures will guide you through the steps to help setup the hardware for the first time.

:If you encounter any problems with your Renard SS16, you can go to the [[Troubleshooting_Guide_-_The_Renard_SS16 | Renard SS16 Troubleshooting Guide]]. The troubleshooting guide contains a methodical process to try to isolate problems/malfunctions and gives suggestions of what to do to fix them.

==Related Links==
:[[Beginner’s Setup Guide – The Renard SS16]]

:[[Assembly Instructions - The Renard SS16]]

:[[Troubleshooting_Guide_-_The_Renard_SS16]]

:[[Renard Main Page]]

:[[Renard Firmware]]

:[[Part Substitutions]]

:[[Vixen|VIXEN]]

:[[Glossary | Glossary of DIYC Terms]]

:[http://en.wikipedia.org/wiki/Electronic_symbol Electronic Symbols]

[[Category:Renard SS16]]
[[Category:Renard]]

Troubleshooting Guide The Renard SS8

2009-12-26T21:10:31Z

Macrosill: /* Verifying Diagnostic LEDs */

=='''Introduction'''==
:This page is intended to help identify/isolate some of the common problems individuals encounter when building/operating the Renard SS8 controller board.

:The troubleshooting procedures provided here are presented in a detailed step-by-step systematic approach. This approach is not necessarily the quickest way to find your problem. If you are looking for a quick fix, then swap anything/everything that you can and come back to these procedures if you are still having problems.

:The following procedures require the individual to be familiar with the operation of a digital multimeter (or voltmeter/ohmmeter if you prefer). If you currently do not know how to measure resistance or how to measure voltage, please take some time now an learn these basic skills before attempting these procedures. This [http://www.doctronics.co.uk/meter.htm website] provides some basic information on using multimeters.

{| style="width:60%; font-size:100%" border="1" cellspacing="0" cellpadding="10" align="center"
! <center>'''Multimeter Usage Tip'''</center>
|-
| All DC voltages in this document are referenced to GND. So for all measurements, the multimeter negative (-), usually black, lead needs to be connected to a GND point on the PCB. The best location would be the GND Test Point located below U1. The positive lead (+), usually red, gets connected to the location called out in the procedure.
|}

=='''Disclaimers'''==
:Due to the nature of the information contained on this page, it is imperative that all individuals read and understand the disclaimers contained [[Disclaimers | here]].

=='''Basic Troubleshooting Info'''==

==='''Verify Setup'''===

:The first step to successful troubleshooting is to ensure that your setup is correct.

::*Verify that the Renard SS8 is assembled correctly as compared to the [[Assembly Instructions The Renard SS8 | Renard SS8 Controller Assembly Instructions wiki]].

::*Verify that you have power/control cables connected correctly as compared to the [[The Renard SS8 Controller Board#Hooking Up the Renard SS8 | Renard SS8 Controller wiki]].

::*Verify that you have the Vixen plug-in settings correct as compared to the [[The Renard SS8 Controller Board#Computer Setup | Renard SS8 Controller wiki]].

==='''Most Common Problems'''===

:These are the most common problems encountered by individuals who have built Renard SS boards since their debut to the DIYC community:

::*'''Missed solder pads or bad solder joints'''. Many individuals get in a rush when assembling their boards and will occasionally miss a solder pad or just do a poor job on a particular solder pad. This type of problem can usually be easily identified by closely inspecting all the solder pads on the board after assembly is complete. Missed solder pads may/will cause many different problems that will cause you to spend many hours troubleshooting only to find that it was as simple as a missed solder pad. So take your time and closely inspect your solder work when you are done with the assembly.

::*'''Bad data cable coming from the computer'''. Many individuals assume that all serial cables are identical, but that is far from the truth. Just because a cable has the correct DE9 connectors on each end doesn’t mean that the wires inside are going to the correct pins for Renard operation. It is always best to physically check the pin continuity to verify that the cable will work for Renard operation. Make sure that your interconnect cable is wired according to the [[The Renard SS8 Controller Board#data cables | Renard SS8 Controller wiki]].

::*'''PICs with corrupted firmware or no firmware'''. This mostly affects individuals who get their PICs from a “group buy” with the firmware already loaded but also does impact those who program their own PICs. For whatever reason, sometimes a PIC (believed to be correctly programmed) will not behave correctly and needs to be re-flashed with the firmware. Once it is re-flashed then it works correctly. This is why all individuals who are using these boards should invest in a PIC programmer. A programmer will also enable you to switch to the diagnostics firmware, which will help tremendously during troubleshooting. Your best bet is to get the PICKIT2 or PICKIT3 from [http://www.microchip.com Microchip].

::*'''Incorrect Vixen Settings'''. It cannot be emphasized enough, the Renard boards will not work correctly if Vixen is not setup correctly. Verify that you have the Vixen plug-in settings correct as compared to the [[The Renard SS8 Controller Board#Computer Setup | Renard SS8 Controller wiki]].

=='''Troubleshooting the Renard SS8 Controller'''==

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS8 troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>
<li>Verify that you have the power/control cables connected correctly as compared to the [[The Renard SS8 Controller Board#Hooking Up the Renard SS8 | Renard SS8 Controller wiki]].

<li>Verify that you have the Vixen plug-in settings correct as compared to the [[The Renard SS8 Controller Board#Computer Setup | Renard SS8 Controller wiki]].

<li>For the following steps, the PIC U6 needs to be programmed with the [[Renard Firmware#Regular Firmware | Renard Operational Firmware]].

<li>Turn ON AC power

<li>PWR LED should be lit
:*If incorrect , then go to [[Troubleshooting_Guide_The_Renard_SS8#Troubleshooting_Power_Problems | Troubleshooting Power Problems]].

<li>Run a Vixen sequence

<li>Do Channels 1 thru 8 respond as programmed in the Vixen sequence?
:*If not, then go to [[Troubleshooting_Guide_The_Renard_SS8#Troubleshooting_Diagnostics_Problems | Troubleshooting Diagnostics Problems]].
:*If the diagnostic routine passed, then go to [[Troubleshooting_Guide_The_Renard_SS8#Troubleshooting_SSR_Circuitry_Problems | Troubleshooting SSR Circuitry Problems]].
</ol>

 
 

=='''Troubleshooting Power Problems'''==
==='''Symptom(s): '''===
:*PWR LED not lit
:*IC Chips hot to the touch
:*Transformer hot to the touch

==='''Possible Problem(s): '''===
:*No input voltage present
:*Transformer bad
:*Voltage Regulator bad
:*LED installed backwards
:*Blown fuse

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS8 Power troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>

<li>Remove power from Renard SS8

<li>Disconnect all cables.

<li>If installed, remove all 12 IC chips from their sockets (U2, U4 thru U6, and M1 thru M8).
:*This is to prevent them from being damaged further if you do have power problems.

<li>If not installed already, install an appropriate rated fuse in the fuse holder. Use the smallest value fuse that you have available for this portion of testing.
:*Using a smaller fuse here is for safety during initial power testing. If there are any problems with bad triacs, bridged solder pads or a bad transformer during first power application, a small fuse will blow before any permanent damage to the PCB can occur.

<li>Connect an AC power cable to the [N 120V] terminal block. The 120V neutral line (wide blade on a polarized plug) goes to the N terminal and the 120V hot line goes to the 120V terminal.

<li>Turn ON AC power.

<li>Did the fuse blow?
:*If it did, go to step 16

<li>Measure DC voltage at [[media:Wiki - TSG Renard SS8 Meas01.gif |+5 Test Point]].
:Voltage should be +5 VDC +/- 0.05
:*If incorrect, go to step 12

<li>Did the PWR LED light?
:*If it did, go to step 20

<li>Measure DC voltage on [[media:Wiki - TSG Renard SS8 Meas02.gif | right side of R6]].
:*If voltage is approx. 2.0-3.0 VDC, replace the LED and retest
:*If voltage is approx. 5.0 VDC, then either the LED is installed backwards or is bad

<li>Measure DC voltage on [[media:Wiki - TSG Renard SS8 Meas03.gif | left side of R6]].
:Voltage should be approx. 5.0 VDC.
:*If correct, then double check the value of R6 and/or replace R6
:*If this is incorrect, restart the troubleshooting process.

<li>Measure DC voltage at [[media:Wiki - TSG Renard SS8 Meas04.gif | cathode of D3 & D4]].
:Voltage should be above +6 VDC but less than +12 VDC.
:*If correct, voltage regulator U1 is probably bad.

<li>Measure AC voltage [[media:Wiki - TSG Renard SS8 Meas05.gif | between R1 and R2]].
:Voltage should be above 6 VAC
:*If correct, one or more diodes D1 thru D4 could be bad or incorrectly installed.

<li>Measure AC voltage between [[media: Wiki - TSG Renard SS8 Meas06.gif | left side of F1]] and any N terminal.
:Voltage should be 115-120 VAC
:*If correct, transformer TF1 is probably bad.

<li>Measure AC voltage between [[media: Wiki - TSG Renard SS8 Meas07.gif | right side of F1]] and any N terminal.
:Voltage should be 115-120 VAC
:*If correct, fuse F1 is probably bad.

<li>Turn OFF AC power

<li>Remove F1

<li>Turn ON AC power

<li>Recheck AC voltage between [[media: Wiki - TSG Renard SS8 Meas07.gif | right side of F1]] and any N terminal.
:Voltage should be 115-120 VAC
:*If the voltage is now correct but was low or missing in step 15 or blew the fuse at initial turn-on, possible problems could be:
::Bad transformer (shorted primary)
::Bad/shorted triac
::Shorted/bad solder connection(s)
:*Carefully inspect the board for any possible problems with the solder connections. Fix any possible problems and then restart the troubleshooting process.
:*After other attempts to fix the problem have failed, the last resort would be to remove each triac and the transformer til good power was seen with F1 installed.

<li>If you have gotten to this step, then your board has good +5 VDC and the PWR LED turns ON when AC power is applied without any of the IC chips installed.
:*If this is incorrect, restart the troubleshooting process.

<li>Turn OFF AC power

<li>Install one of the IC chips (U2, U4 thru U6, and M1 thru M8) into its respective socket.

<li>Turn ON AC power

<li>Did the PWR LED light?
:*If it did not, then the last IC chip installed is bad and needs to be replaced.
:*If it did, then repeat steps 21 thru 24 until all IC chips are installed.

<li>Your Renard SS board should now have all the IC chips installed and have good DC power on the board.

</ol>

 
 

=='''Troubleshooting Diagnostics Problems'''==
==='''Symptom(s): '''===
:*Diagnostic LEDs do not light
:*HB and ZC LED do not flash
:*SD LED does not come on when receiving Vixen data
:*FE and/or OE LEDs light

==='''Possible Problem(s): '''===
:*Oscillator bad
:*Zero Cross signal bad
:*Bad or no data coming from Vixen
:*Vixen settings incorrect
:*Diagnostic LEDs bad or installed backwards
:*PIC bad

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS Diagnostics troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>
<li>Turn OFF AC power

<li>Remove PIC chip U6

<li>Install a PIC programmed with the [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]] into the U6 position.

<li>Place a shunt (jumper) on JP3

<li>If desired, attached lights to terminal blocks [N Ch1] thru [N Ch8]. The diagnostics can be done with only the on-board LEDs.

<li>Ensure that the data cable from the computer running Vixen is connected to either J2 or JDP1.

<li>If receiving RS232 data from the computer, place a shunt on JP1.

<li>Do not run any Vixen sequences until directed to do so in step 19.

<li>Turn ON AC power

<li>PWR LED should be lit
:*If incorrect , then go to [[Troubleshooting_Guide_The_Renard_SS8#Troubleshooting_Power_Problems | Troubleshooting Power Problems]].

<li>The [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]] should perform the following channel test:
:*All channels ON for approx. 2 seconds
:*All channels OFF for approx. 2 seconds
:*Channel 1 turns ON for approx. 1 second then turns OFF
:*Channel 2 (HB LED) turns ON for approx. 1 second then turns OFF
:*Channel 3 turns ON for approx. 1 second then turns OFF
:*Channel 4 turns ON for approx. 1 second then turns OFF
:*Channel 5 (ZC LED) turns ON for approx. 1 second then turns OFF
:*Channel 6 (SD LED) turns ON for approx. 1 second then turns OFF
:*Channel 7 (FE LED) turns ON for approx. 1 second then turns OFF
:*Channel 8 (OE LED) turns ON for approx. 1 second then turns OFF
:*:The above routine is done three times 

<li>If no LEDs/channels came on during the above routine:
:#[[Troubleshooting_Guide_-_The_Renard_SS8#Verifying_Diagnostic_LEDs | Verify that the diagnostic LEDs are operational]]
:#Reflash the PIC with the [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]]
:#If the problem continues, then edit the [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]] to change from using the external oscillator to using the internal oscillator. If you don't know how to do this, then download this version of the [[media:Ren-diag-beta-20090117 (intosc).asm | Beta Renard Diagnostics Firmware]].
:::*If the LEDs/channels are now working, then there is a problem with the oscillator U3. Check the solder pads and/or replace U3.
:::*If no LEDs/channels came on, then either the PIC is bad or you have no DC power to the PIC.

<li>If the LEDs appear dim when all are on but normal when only a single LED is lit, then it is possible that resistor network RN1 is installed backwards.
:*You can choose to live with this condition but you will have to make sure that JP3 is not installed while running the operational firmware.

<li>If any (but not all) LEDs did not come during the step 11 routine, then go to [[Troubleshooting_Guide_The_Renard_SS8#Verifying_Diagnostic_LEDs | Verifying Diagnostic LEDs]]

<li>If you used lights hooked up the channels and they did not respond correctly, then go to [[Troubleshooting_Guide_The_Renard_SS8#Troubleshooting_SSR_Circuitry_Problems | Troubleshooting SSR Circuitry Problems]]

<li>The [[Renard Firmware#Beta Diagnostic Firmware | Renard Diagnostic Firmware]] should now be blinking the HB LED (channel 2) and ZC LED (channel 5). All other channels/LEDs should be OFF.

<li>If the ZC LED (channel 5) is not blinking:
:Measure voltage at [[media:Wiki - TSG Renard SS16 SSR Meas Pin4.jpg | U6 pin 4]] or [[media:Wiki - TSG Renard SS16 SSR Meas Pin5.jpg | U2 pin 5]], should only be approximately .3 VDC. If you have an oscilloscope, you should see a signal like the purple trace in this [[media:ZeroCross.gif | image]].
::*If voltage is around 5.0 VDC , then the ZC is not working. Possible solutions:
:::#Replace U2
:::#Check the values of R1 & R2
:::#Check the solder pads on all the above components

<li>If you have gotten to this step, then your board appears to be functioning correctly so far. Now it is time to see if it will communicate with the computer.

 

<blockquote> <center>'''REMINDER:''' 
'''Make sure that Vixen is configured correctly before attempting the next step. The settings for the Renard Dimmer Plug-In should be set as shown on [[The Renard SS8 Controller Board#Computer Setup | The Renard SS8 Controller Board wiki page]]'''. </center></blockquote>

 

<li>Run a Vixen sequence

 

<blockquote> <center>'''NOTE:''' 
'''Vixen only sends out data when there is a change in event data. So make sure that the test sequence you are using has frequent changes in the event data.'''.</center></blockquote>

 

<li>SD LED will be ON whenever Vixen sends data to the Renard SS8. The FE and OE LEDs should remain OFF.
:*If this is correct, then your Renard SS8 has passed the diagnostics test.

<li>If the SD LED was ON and either or both the FE or OE LED came ON, then double check the Renard Dimmer plug-in settings in Vixen and retry.

<li>If no LEDs were lit in step 20, then it seems that you are not getting any data from the computer. Try the following:
:#Make sure that your interconnect cable is built according to the [[The Renard SS8 Controller Board#data cables | Renard SS8 Controller wiki]].
:#Make sure that the Renard Dimmer plug-in is selected in Vixen.
:#Replace U5
:#Inspect the solder pads of U5 and the input data connector

</ol>
 

==='''Verifying Diagnostic LEDs'''===
<ol>
<li>Turn OFF AC power

<li>Remove PIC chip U6

<li>If not already installed, place a shunt (jumper) on JP3.

<li>Turn ON AC power

<li>Power LED should be lit and the DC voltage at the [[media:Wiki - TSG Renard SS8 Meas01.gif |+5 Test Point]] should be 5.0 (+/- .5) VDC.
:*If incorrect , then go to [[Troubleshooting_Guide_The_Renard_SS8#Troubleshooting_Power_Problems | Troubleshooting Power Problems]]

<li>Momentarily connect a jumper (small piece of wire) between U6 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
:*HB LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
:*ZC LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
:*SD LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
:*FE LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
:*OE LED should light

<li>If all the LEDs in steps 6 thru 10 did light, then the diagnostic LEDs are operational.

<li>If all of the LEDs in steps 6 thru 10 did not light:
:a. Check for 5.0 VDC at [[media:Wiki - TSG Renard SS U6 5VDC Check (top).jpg | U6 IC socket pin 1]]
::*If incorrect, check the solder pads and/or go back to [[Troubleshooting_Guide_The_Renard_SS8#Troubleshooting_Power_Problems | Troubleshooting Power Problems]]
:b. Remove shunt from JP3
:c. Check for 5.0 VDC at [[media:Wiki - TSG Renard SS JP3 Check.jpg | left side of JP3]]
::*If incorrect, check the solder pads
:d. Install shunt on JP3
:e. Check for 5.0 VDC at [[media:Wiki - TSG Renard SS JP3 Check (OUT).jpg | right side of JP3]] (on underside of board).
::*If incorrect, replace the shunt (jumper)
:f. Check for approx. 5.0 VDC on the [[media:Wiki - TSG Renard SS RN1 Check.jpg | pins (on underside of board) of resistor network RN1]].
::*If correct, then probably all the LEDs are installed backwards
::*If incorrect, replace RN1

<li>If any (but not all) of the LEDs in steps 6 thru 10 did not light, measure the DC voltage at the appropriate location on the IC socket for U6. The voltage measured at each location should be approximately 3.0-3.5 VDC.

 

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="150"|
!width="250"|
|-
!|Diagnostic LED || Measure DC voltage at
|-
|HB ||U6 [[media:Wiki - 14 Pin IC Socket 13.jpg | IC socket pin 13]]
|-
|ZC ||U6 [[media:Wiki - 14 Pin IC Socket 10.jpg | IC socket pin 10]]
|-
|SD ||U6 [[media:Wiki - 14 Pin IC Socket 9.jpg | IC socket pin 9]]
|-
|FE ||U6 [[media:Wiki - 14 Pin IC Socket 8.jpg | IC socket pin 8]]
|-
|OE ||U6 [[media:Wiki - 14 Pin IC Socket 7.jpg | IC socket pin 7]]
|}
 

<li>If any voltage measured in step 13 was 0 VDC, then most probably the associated LED is installed backwards.

<li>If any voltage measured in step 13 was 5 VDC, then most probably the solder pads for the associated LED are bridged.

</ol>

 
 

=='''Troubleshooting SSR Circuitry Problems'''==
==='''Symptom(s): '''===
:*Channel remains on constantly
:*Channel does not come on when commanded
:*Triac gate resistor burnt/blown

==='''Possible Problem(s): '''===
:*Bad triac
:*Bad opto
:*Bad/missed solder joints

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS8 SSR Circuits troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>

<li> Turn OFF AC power

<li>Are any of the triac gate resistors (R18-R25) burnt/blown/damaged?
:*If so, replace that resistor and check the solder pads on the associated triac. Blown gate resistors are usually caused by a missed solder connection on the triac.

<li>Remove PIC chip U6

<li>If installed, remove the shunt (jumper) on JP3.

<li>If not already installed, attach some test lights to the terminal block of the failing channel.

<li>Turn ON AC power

<li>Test lights should be OFF
:*If the test lights are ON, go to step 19

<li>Using the following table, momentarily use a jumper to turn ON the test lights
:*Test lights should come ON when the jumper is connected to the locations in the table

 

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="70"|
!width="100"|
!width="100"|
!width="250"|
|-
!|Channel || Optoisolator || Test Lights at Terminal Block || Connect jumper between
|-
|1 ||M1 || [N Ch1]
|align="left"|
:U6 [[media: Wiki - IC socket 3-14.jpg | IC socket pin 3 and pin 14]]
|-
|2 ||M2 || [N Ch2]
|align="left"|
:U6 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
|-
|3 ||M3 || [N Ch3]
|align="left"|
:U6 [[media: Wiki - IC socket 12-14.jpg | IC socket pin 12 and pin 14]]
|-
|4 ||M4 || [N Ch4]
|align="left"|
:U6 [[media: Wiki - IC socket 11-14.jpg | IC socket pin 11 and pin 14]]
|-
|5 ||M5 || [N Ch5]
|align="left"|
:U6 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
|-
|6 ||M6 || [N Ch6]
|align="left"|
:U6 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
|-
|7 ||M7 || [N Ch7]
|align="left"|
:U6 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
|-
|8 ||M8 || [N Ch8]
|align="left"|
:U6 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
|}

<li>Does the previously bad channel now work? If it does:
:#Turn OFF AC power
:#Install PIC chip U6
:#Begin testing again where previous failure was noted

<li>Turn OFF AC power

<li>Replace the opto (M1-M8) controlling the bad channel
:*Return to step 8 and repeat tests with the new opto

<li>Continue here if replacing the opto did not fix the problem

<li>Turn OFF AC power

<li>Remove the opto (M1-M8) controlling the bad channel

<li>Turn ON AC power

 

<blockquote> <center>'''SAFETY NOTICE:''' 
'''In the following step you will be using a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] (small piece of insulated wire) to jump 120 VAC from one pin to another. You need to be very sure that you know what pins you are putting the jumper to before you proceed. Applying 120 VAC to the wrong location could/can cause some very undesirable results.'''. </center></blockquote>

 

<li>Momentarily use a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] and connect [[media:Wiki - 6 Pin IC Socket 4-6.jpg | between pins 4 and 6 of the opto socket]]

<li>If the lights still do not come on, it should only be one of the following things:
::*Bad triac
::*Bad/open triac gate resistor
::*Bad solder joints on the triac, opto socket, triac gate resistor or the terminal block

<li>If the lights did come on, measure the voltage at the [[media:Wiki - 6 Pin IC Socket 1.jpg | opto socket pin 1]]
:It should be 5 VDC
:*If incorrect, check the current limiting resistor (R10-R17) associated with that opto. You should be able to read approx 5 VDC on both sides of the resistor.
:*If correct, then something must have been overlooked during the troubleshooting process. Turn OFF the AC power and reinstall any removed components, then restart the troubleshooting process.

<li>Turn OFF AC power

<li>Remove the opto (M1-M8) controlling the bad channel

<li>Turn ON AC power

<li>Is the test light still ON?
:*If the light is still ON then it could be either a bad triac or possibly a bridged solder joint on the triac, opto socket, triac gate resistor or the terminal block.
:*If the light is OFF, then replace the opto with a new one and retest

</ol>

[[Category:Renard SS8]]

Troubleshooting Guide The Renard SS8

2009-12-26T21:09:45Z

Macrosill: /* Troubleshooting Steps */

=='''Introduction'''==
:This page is intended to help identify/isolate some of the common problems individuals encounter when building/operating the Renard SS8 controller board.

:The troubleshooting procedures provided here are presented in a detailed step-by-step systematic approach. This approach is not necessarily the quickest way to find your problem. If you are looking for a quick fix, then swap anything/everything that you can and come back to these procedures if you are still having problems.

:The following procedures require the individual to be familiar with the operation of a digital multimeter (or voltmeter/ohmmeter if you prefer). If you currently do not know how to measure resistance or how to measure voltage, please take some time now an learn these basic skills before attempting these procedures. This [http://www.doctronics.co.uk/meter.htm website] provides some basic information on using multimeters.

{| style="width:60%; font-size:100%" border="1" cellspacing="0" cellpadding="10" align="center"
! <center>'''Multimeter Usage Tip'''</center>
|-
| All DC voltages in this document are referenced to GND. So for all measurements, the multimeter negative (-), usually black, lead needs to be connected to a GND point on the PCB. The best location would be the GND Test Point located below U1. The positive lead (+), usually red, gets connected to the location called out in the procedure.
|}

=='''Disclaimers'''==
:Due to the nature of the information contained on this page, it is imperative that all individuals read and understand the disclaimers contained [[Disclaimers | here]].

=='''Basic Troubleshooting Info'''==

==='''Verify Setup'''===

:The first step to successful troubleshooting is to ensure that your setup is correct.

::*Verify that the Renard SS8 is assembled correctly as compared to the [[Assembly Instructions The Renard SS8 | Renard SS8 Controller Assembly Instructions wiki]].

::*Verify that you have power/control cables connected correctly as compared to the [[The Renard SS8 Controller Board#Hooking Up the Renard SS8 | Renard SS8 Controller wiki]].

::*Verify that you have the Vixen plug-in settings correct as compared to the [[The Renard SS8 Controller Board#Computer Setup | Renard SS8 Controller wiki]].

==='''Most Common Problems'''===

:These are the most common problems encountered by individuals who have built Renard SS boards since their debut to the DIYC community:

::*'''Missed solder pads or bad solder joints'''. Many individuals get in a rush when assembling their boards and will occasionally miss a solder pad or just do a poor job on a particular solder pad. This type of problem can usually be easily identified by closely inspecting all the solder pads on the board after assembly is complete. Missed solder pads may/will cause many different problems that will cause you to spend many hours troubleshooting only to find that it was as simple as a missed solder pad. So take your time and closely inspect your solder work when you are done with the assembly.

::*'''Bad data cable coming from the computer'''. Many individuals assume that all serial cables are identical, but that is far from the truth. Just because a cable has the correct DE9 connectors on each end doesn’t mean that the wires inside are going to the correct pins for Renard operation. It is always best to physically check the pin continuity to verify that the cable will work for Renard operation. Make sure that your interconnect cable is wired according to the [[The Renard SS8 Controller Board#data cables | Renard SS8 Controller wiki]].

::*'''PICs with corrupted firmware or no firmware'''. This mostly affects individuals who get their PICs from a “group buy” with the firmware already loaded but also does impact those who program their own PICs. For whatever reason, sometimes a PIC (believed to be correctly programmed) will not behave correctly and needs to be re-flashed with the firmware. Once it is re-flashed then it works correctly. This is why all individuals who are using these boards should invest in a PIC programmer. A programmer will also enable you to switch to the diagnostics firmware, which will help tremendously during troubleshooting. Your best bet is to get the PICKIT2 or PICKIT3 from [http://www.microchip.com Microchip].

::*'''Incorrect Vixen Settings'''. It cannot be emphasized enough, the Renard boards will not work correctly if Vixen is not setup correctly. Verify that you have the Vixen plug-in settings correct as compared to the [[The Renard SS8 Controller Board#Computer Setup | Renard SS8 Controller wiki]].

=='''Troubleshooting the Renard SS8 Controller'''==

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS8 troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>
<li>Verify that you have the power/control cables connected correctly as compared to the [[The Renard SS8 Controller Board#Hooking Up the Renard SS8 | Renard SS8 Controller wiki]].

<li>Verify that you have the Vixen plug-in settings correct as compared to the [[The Renard SS8 Controller Board#Computer Setup | Renard SS8 Controller wiki]].

<li>For the following steps, the PIC U6 needs to be programmed with the [[Renard Firmware#Regular Firmware | Renard Operational Firmware]].

<li>Turn ON AC power

<li>PWR LED should be lit
:*If incorrect , then go to [[Troubleshooting_Guide_The_Renard_SS8#Troubleshooting_Power_Problems | Troubleshooting Power Problems]].

<li>Run a Vixen sequence

<li>Do Channels 1 thru 8 respond as programmed in the Vixen sequence?
:*If not, then go to [[Troubleshooting_Guide_The_Renard_SS8#Troubleshooting_Diagnostics_Problems | Troubleshooting Diagnostics Problems]].
:*If the diagnostic routine passed, then go to [[Troubleshooting_Guide_The_Renard_SS8#Troubleshooting_SSR_Circuitry_Problems | Troubleshooting SSR Circuitry Problems]].
</ol>

 
 

=='''Troubleshooting Power Problems'''==
==='''Symptom(s): '''===
:*PWR LED not lit
:*IC Chips hot to the touch
:*Transformer hot to the touch

==='''Possible Problem(s): '''===
:*No input voltage present
:*Transformer bad
:*Voltage Regulator bad
:*LED installed backwards
:*Blown fuse

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS8 Power troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>

<li>Remove power from Renard SS8

<li>Disconnect all cables.

<li>If installed, remove all 12 IC chips from their sockets (U2, U4 thru U6, and M1 thru M8).
:*This is to prevent them from being damaged further if you do have power problems.

<li>If not installed already, install an appropriate rated fuse in the fuse holder. Use the smallest value fuse that you have available for this portion of testing.
:*Using a smaller fuse here is for safety during initial power testing. If there are any problems with bad triacs, bridged solder pads or a bad transformer during first power application, a small fuse will blow before any permanent damage to the PCB can occur.

<li>Connect an AC power cable to the [N 120V] terminal block. The 120V neutral line (wide blade on a polarized plug) goes to the N terminal and the 120V hot line goes to the 120V terminal.

<li>Turn ON AC power.

<li>Did the fuse blow?
:*If it did, go to step 16

<li>Measure DC voltage at [[media:Wiki - TSG Renard SS8 Meas01.gif |+5 Test Point]].
:Voltage should be +5 VDC +/- 0.05
:*If incorrect, go to step 12

<li>Did the PWR LED light?
:*If it did, go to step 20

<li>Measure DC voltage on [[media:Wiki - TSG Renard SS8 Meas02.gif | right side of R6]].
:*If voltage is approx. 2.0-3.0 VDC, replace the LED and retest
:*If voltage is approx. 5.0 VDC, then either the LED is installed backwards or is bad

<li>Measure DC voltage on [[media:Wiki - TSG Renard SS8 Meas03.gif | left side of R6]].
:Voltage should be approx. 5.0 VDC.
:*If correct, then double check the value of R6 and/or replace R6
:*If this is incorrect, restart the troubleshooting process.

<li>Measure DC voltage at [[media:Wiki - TSG Renard SS8 Meas04.gif | cathode of D3 & D4]].
:Voltage should be above +6 VDC but less than +12 VDC.
:*If correct, voltage regulator U1 is probably bad.

<li>Measure AC voltage [[media:Wiki - TSG Renard SS8 Meas05.gif | between R1 and R2]].
:Voltage should be above 6 VAC
:*If correct, one or more diodes D1 thru D4 could be bad or incorrectly installed.

<li>Measure AC voltage between [[media: Wiki - TSG Renard SS8 Meas06.gif | left side of F1]] and any N terminal.
:Voltage should be 115-120 VAC
:*If correct, transformer TF1 is probably bad.

<li>Measure AC voltage between [[media: Wiki - TSG Renard SS8 Meas07.gif | right side of F1]] and any N terminal.
:Voltage should be 115-120 VAC
:*If correct, fuse F1 is probably bad.

<li>Turn OFF AC power

<li>Remove F1

<li>Turn ON AC power

<li>Recheck AC voltage between [[media: Wiki - TSG Renard SS8 Meas07.gif | right side of F1]] and any N terminal.
:Voltage should be 115-120 VAC
:*If the voltage is now correct but was low or missing in step 15 or blew the fuse at initial turn-on, possible problems could be:
::Bad transformer (shorted primary)
::Bad/shorted triac
::Shorted/bad solder connection(s)
:*Carefully inspect the board for any possible problems with the solder connections. Fix any possible problems and then restart the troubleshooting process.
:*After other attempts to fix the problem have failed, the last resort would be to remove each triac and the transformer til good power was seen with F1 installed.

<li>If you have gotten to this step, then your board has good +5 VDC and the PWR LED turns ON when AC power is applied without any of the IC chips installed.
:*If this is incorrect, restart the troubleshooting process.

<li>Turn OFF AC power

<li>Install one of the IC chips (U2, U4 thru U6, and M1 thru M8) into its respective socket.

<li>Turn ON AC power

<li>Did the PWR LED light?
:*If it did not, then the last IC chip installed is bad and needs to be replaced.
:*If it did, then repeat steps 21 thru 24 until all IC chips are installed.

<li>Your Renard SS board should now have all the IC chips installed and have good DC power on the board.

</ol>

 
 

=='''Troubleshooting Diagnostics Problems'''==
==='''Symptom(s): '''===
:*Diagnostic LEDs do not light
:*HB and ZC LED do not flash
:*SD LED does not come on when receiving Vixen data
:*FE and/or OE LEDs light

==='''Possible Problem(s): '''===
:*Oscillator bad
:*Zero Cross signal bad
:*Bad or no data coming from Vixen
:*Vixen settings incorrect
:*Diagnostic LEDs bad or installed backwards
:*PIC bad

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS Diagnostics troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>
<li>Turn OFF AC power

<li>Remove PIC chip U6

<li>Install a PIC programmed with the [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]] into the U6 position.

<li>Place a shunt (jumper) on JP3

<li>If desired, attached lights to terminal blocks [N Ch1] thru [N Ch8]. The diagnostics can be done with only the on-board LEDs.

<li>Ensure that the data cable from the computer running Vixen is connected to either J2 or JDP1.

<li>If receiving RS232 data from the computer, place a shunt on JP1.

<li>Do not run any Vixen sequences until directed to do so in step 19.

<li>Turn ON AC power

<li>PWR LED should be lit
:*If incorrect , then go to [[Troubleshooting_Guide_The_Renard_SS8#Troubleshooting_Power_Problems | Troubleshooting Power Problems]].

<li>The [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]] should perform the following channel test:
:*All channels ON for approx. 2 seconds
:*All channels OFF for approx. 2 seconds
:*Channel 1 turns ON for approx. 1 second then turns OFF
:*Channel 2 (HB LED) turns ON for approx. 1 second then turns OFF
:*Channel 3 turns ON for approx. 1 second then turns OFF
:*Channel 4 turns ON for approx. 1 second then turns OFF
:*Channel 5 (ZC LED) turns ON for approx. 1 second then turns OFF
:*Channel 6 (SD LED) turns ON for approx. 1 second then turns OFF
:*Channel 7 (FE LED) turns ON for approx. 1 second then turns OFF
:*Channel 8 (OE LED) turns ON for approx. 1 second then turns OFF
:*:The above routine is done three times 

<li>If no LEDs/channels came on during the above routine:
:#[[Troubleshooting_Guide_-_The_Renard_SS8#Verifying_Diagnostic_LEDs | Verify that the diagnostic LEDs are operational]]
:#Reflash the PIC with the [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]]
:#If the problem continues, then edit the [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]] to change from using the external oscillator to using the internal oscillator. If you don't know how to do this, then download this version of the [[media:Ren-diag-beta-20090117 (intosc).asm | Beta Renard Diagnostics Firmware]].
:::*If the LEDs/channels are now working, then there is a problem with the oscillator U3. Check the solder pads and/or replace U3.
:::*If no LEDs/channels came on, then either the PIC is bad or you have no DC power to the PIC.

<li>If the LEDs appear dim when all are on but normal when only a single LED is lit, then it is possible that resistor network RN1 is installed backwards.
:*You can choose to live with this condition but you will have to make sure that JP3 is not installed while running the operational firmware.

<li>If any (but not all) LEDs did not come during the step 11 routine, then go to [[Troubleshooting_Guide_The_Renard_SS8#Verifying_Diagnostic_LEDs | Verifying Diagnostic LEDs]]

<li>If you used lights hooked up the channels and they did not respond correctly, then go to [[Troubleshooting_Guide_The_Renard_SS8#Troubleshooting_SSR_Circuitry_Problems | Troubleshooting SSR Circuitry Problems]]

<li>The [[Renard Firmware#Beta Diagnostic Firmware | Renard Diagnostic Firmware]] should now be blinking the HB LED (channel 2) and ZC LED (channel 5). All other channels/LEDs should be OFF.

<li>If the ZC LED (channel 5) is not blinking:
:Measure voltage at [[media:Wiki - TSG Renard SS16 SSR Meas Pin4.jpg | U6 pin 4]] or [[media:Wiki - TSG Renard SS16 SSR Meas Pin5.jpg | U2 pin 5]], should only be approximately .3 VDC. If you have an oscilloscope, you should see a signal like the purple trace in this [[media:ZeroCross.gif | image]].
::*If voltage is around 5.0 VDC , then the ZC is not working. Possible solutions:
:::#Replace U2
:::#Check the values of R1 & R2
:::#Check the solder pads on all the above components

<li>If you have gotten to this step, then your board appears to be functioning correctly so far. Now it is time to see if it will communicate with the computer.

 

<blockquote> <center>'''REMINDER:''' 
'''Make sure that Vixen is configured correctly before attempting the next step. The settings for the Renard Dimmer Plug-In should be set as shown on [[The Renard SS8 Controller Board#Computer Setup | The Renard SS8 Controller Board wiki page]]'''. </center></blockquote>

 

<li>Run a Vixen sequence

 

<blockquote> <center>'''NOTE:''' 
'''Vixen only sends out data when there is a change in event data. So make sure that the test sequence you are using has frequent changes in the event data.'''.</center></blockquote>

 

<li>SD LED will be ON whenever Vixen sends data to the Renard SS8. The FE and OE LEDs should remain OFF.
:*If this is correct, then your Renard SS8 has passed the diagnostics test.

<li>If the SD LED was ON and either or both the FE or OE LED came ON, then double check the Renard Dimmer plug-in settings in Vixen and retry.

<li>If no LEDs were lit in step 20, then it seems that you are not getting any data from the computer. Try the following:
:#Make sure that your interconnect cable is built according to the [[The Renard SS8 Controller Board#data cables | Renard SS8 Controller wiki]].
:#Make sure that the Renard Dimmer plug-in is selected in Vixen.
:#Replace U5
:#Inspect the solder pads of U5 and the input data connector

</ol>
 

==='''Verifying Diagnostic LEDs'''===
<ol>
<li>Turn OFF AC power

<li>Remove PIC chip U6

<li>If not already installed, place a shunt (jumper) on JP3.

<li>Turn ON AC power

<li>Power LED should be lit and the DC voltage at the [[media:Wiki - TSG Renard SS8 Meas01.gif |+5 Test Point]] should be 5.0 (+/- .5) VDC.
:*If incorrect , then go to [[Troubleshooting_Guide_-_The_Renard_SS8#Troubleshooting_Power_Problems | Troubleshooting Power Problems]]

<li>Momentarily connect a jumper (small piece of wire) between U6 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
:*HB LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
:*ZC LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
:*SD LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
:*FE LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
:*OE LED should light

<li>If all the LEDs in steps 6 thru 10 did light, then the diagnostic LEDs are operational.

<li>If all of the LEDs in steps 6 thru 10 did not light:
:a. Check for 5.0 VDC at [[media:Wiki - TSG Renard SS U6 5VDC Check (top).jpg | U6 IC socket pin 1]]
::*If incorrect, check the solder pads and/or go back to [[Troubleshooting_Guide_-_The_Renard_SS8#Troubleshooting_Power_Problems | Troubleshooting Power Problems]]
:b. Remove shunt from JP3
:c. Check for 5.0 VDC at [[media:Wiki - TSG Renard SS JP3 Check.jpg | left side of JP3]]
::*If incorrect, check the solder pads
:d. Install shunt on JP3
:e. Check for 5.0 VDC at [[media:Wiki - TSG Renard SS JP3 Check (OUT).jpg | right side of JP3]] (on underside of board).
::*If incorrect, replace the shunt (jumper)
:f. Check for approx. 5.0 VDC on the [[media:Wiki - TSG Renard SS RN1 Check.jpg | pins (on underside of board) of resistor network RN1]].
::*If correct, then probably all the LEDs are installed backwards
::*If incorrect, replace RN1

<li>If any (but not all) of the LEDs in steps 6 thru 10 did not light, measure the DC voltage at the appropriate location on the IC socket for U6. The voltage measured at each location should be approximately 3.0-3.5 VDC.

 

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="150"|
!width="250"|
|-
!|Diagnostic LED || Measure DC voltage at
|-
|HB ||U6 [[media:Wiki - 14 Pin IC Socket 13.jpg | IC socket pin 13]]
|-
|ZC ||U6 [[media:Wiki - 14 Pin IC Socket 10.jpg | IC socket pin 10]]
|-
|SD ||U6 [[media:Wiki - 14 Pin IC Socket 9.jpg | IC socket pin 9]]
|-
|FE ||U6 [[media:Wiki - 14 Pin IC Socket 8.jpg | IC socket pin 8]]
|-
|OE ||U6 [[media:Wiki - 14 Pin IC Socket 7.jpg | IC socket pin 7]]
|}
 

<li>If any voltage measured in step 13 was 0 VDC, then most probably the associated LED is installed backwards.

<li>If any voltage measured in step 13 was 5 VDC, then most probably the solder pads for the associated LED are bridged.

</ol>

 
 

=='''Troubleshooting SSR Circuitry Problems'''==
==='''Symptom(s): '''===
:*Channel remains on constantly
:*Channel does not come on when commanded
:*Triac gate resistor burnt/blown

==='''Possible Problem(s): '''===
:*Bad triac
:*Bad opto
:*Bad/missed solder joints

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS8 SSR Circuits troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>

<li> Turn OFF AC power

<li>Are any of the triac gate resistors (R18-R25) burnt/blown/damaged?
:*If so, replace that resistor and check the solder pads on the associated triac. Blown gate resistors are usually caused by a missed solder connection on the triac.

<li>Remove PIC chip U6

<li>If installed, remove the shunt (jumper) on JP3.

<li>If not already installed, attach some test lights to the terminal block of the failing channel.

<li>Turn ON AC power

<li>Test lights should be OFF
:*If the test lights are ON, go to step 19

<li>Using the following table, momentarily use a jumper to turn ON the test lights
:*Test lights should come ON when the jumper is connected to the locations in the table

 

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="70"|
!width="100"|
!width="100"|
!width="250"|
|-
!|Channel || Optoisolator || Test Lights at Terminal Block || Connect jumper between
|-
|1 ||M1 || [N Ch1]
|align="left"|
:U6 [[media: Wiki - IC socket 3-14.jpg | IC socket pin 3 and pin 14]]
|-
|2 ||M2 || [N Ch2]
|align="left"|
:U6 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
|-
|3 ||M3 || [N Ch3]
|align="left"|
:U6 [[media: Wiki - IC socket 12-14.jpg | IC socket pin 12 and pin 14]]
|-
|4 ||M4 || [N Ch4]
|align="left"|
:U6 [[media: Wiki - IC socket 11-14.jpg | IC socket pin 11 and pin 14]]
|-
|5 ||M5 || [N Ch5]
|align="left"|
:U6 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
|-
|6 ||M6 || [N Ch6]
|align="left"|
:U6 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
|-
|7 ||M7 || [N Ch7]
|align="left"|
:U6 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
|-
|8 ||M8 || [N Ch8]
|align="left"|
:U6 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
|}

<li>Does the previously bad channel now work? If it does:
:#Turn OFF AC power
:#Install PIC chip U6
:#Begin testing again where previous failure was noted

<li>Turn OFF AC power

<li>Replace the opto (M1-M8) controlling the bad channel
:*Return to step 8 and repeat tests with the new opto

<li>Continue here if replacing the opto did not fix the problem

<li>Turn OFF AC power

<li>Remove the opto (M1-M8) controlling the bad channel

<li>Turn ON AC power

 

<blockquote> <center>'''SAFETY NOTICE:''' 
'''In the following step you will be using a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] (small piece of insulated wire) to jump 120 VAC from one pin to another. You need to be very sure that you know what pins you are putting the jumper to before you proceed. Applying 120 VAC to the wrong location could/can cause some very undesirable results.'''. </center></blockquote>

 

<li>Momentarily use a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] and connect [[media:Wiki - 6 Pin IC Socket 4-6.jpg | between pins 4 and 6 of the opto socket]]

<li>If the lights still do not come on, it should only be one of the following things:
::*Bad triac
::*Bad/open triac gate resistor
::*Bad solder joints on the triac, opto socket, triac gate resistor or the terminal block

<li>If the lights did come on, measure the voltage at the [[media:Wiki - 6 Pin IC Socket 1.jpg | opto socket pin 1]]
:It should be 5 VDC
:*If incorrect, check the current limiting resistor (R10-R17) associated with that opto. You should be able to read approx 5 VDC on both sides of the resistor.
:*If correct, then something must have been overlooked during the troubleshooting process. Turn OFF the AC power and reinstall any removed components, then restart the troubleshooting process.

<li>Turn OFF AC power

<li>Remove the opto (M1-M8) controlling the bad channel

<li>Turn ON AC power

<li>Is the test light still ON?
:*If the light is still ON then it could be either a bad triac or possibly a bridged solder joint on the triac, opto socket, triac gate resistor or the terminal block.
:*If the light is OFF, then replace the opto with a new one and retest

</ol>

[[Category:Renard SS8]]

Troubleshooting Guide The Renard SS8

2009-12-26T21:08:56Z

Macrosill: /* Troubleshooting Steps */

=='''Introduction'''==
:This page is intended to help identify/isolate some of the common problems individuals encounter when building/operating the Renard SS8 controller board.

:The troubleshooting procedures provided here are presented in a detailed step-by-step systematic approach. This approach is not necessarily the quickest way to find your problem. If you are looking for a quick fix, then swap anything/everything that you can and come back to these procedures if you are still having problems.

:The following procedures require the individual to be familiar with the operation of a digital multimeter (or voltmeter/ohmmeter if you prefer). If you currently do not know how to measure resistance or how to measure voltage, please take some time now an learn these basic skills before attempting these procedures. This [http://www.doctronics.co.uk/meter.htm website] provides some basic information on using multimeters.

{| style="width:60%; font-size:100%" border="1" cellspacing="0" cellpadding="10" align="center"
! <center>'''Multimeter Usage Tip'''</center>
|-
| All DC voltages in this document are referenced to GND. So for all measurements, the multimeter negative (-), usually black, lead needs to be connected to a GND point on the PCB. The best location would be the GND Test Point located below U1. The positive lead (+), usually red, gets connected to the location called out in the procedure.
|}

=='''Disclaimers'''==
:Due to the nature of the information contained on this page, it is imperative that all individuals read and understand the disclaimers contained [[Disclaimers | here]].

=='''Basic Troubleshooting Info'''==

==='''Verify Setup'''===

:The first step to successful troubleshooting is to ensure that your setup is correct.

::*Verify that the Renard SS8 is assembled correctly as compared to the [[Assembly Instructions The Renard SS8 | Renard SS8 Controller Assembly Instructions wiki]].

::*Verify that you have power/control cables connected correctly as compared to the [[The Renard SS8 Controller Board#Hooking Up the Renard SS8 | Renard SS8 Controller wiki]].

::*Verify that you have the Vixen plug-in settings correct as compared to the [[The Renard SS8 Controller Board#Computer Setup | Renard SS8 Controller wiki]].

==='''Most Common Problems'''===

:These are the most common problems encountered by individuals who have built Renard SS boards since their debut to the DIYC community:

::*'''Missed solder pads or bad solder joints'''. Many individuals get in a rush when assembling their boards and will occasionally miss a solder pad or just do a poor job on a particular solder pad. This type of problem can usually be easily identified by closely inspecting all the solder pads on the board after assembly is complete. Missed solder pads may/will cause many different problems that will cause you to spend many hours troubleshooting only to find that it was as simple as a missed solder pad. So take your time and closely inspect your solder work when you are done with the assembly.

::*'''Bad data cable coming from the computer'''. Many individuals assume that all serial cables are identical, but that is far from the truth. Just because a cable has the correct DE9 connectors on each end doesn’t mean that the wires inside are going to the correct pins for Renard operation. It is always best to physically check the pin continuity to verify that the cable will work for Renard operation. Make sure that your interconnect cable is wired according to the [[The Renard SS8 Controller Board#data cables | Renard SS8 Controller wiki]].

::*'''PICs with corrupted firmware or no firmware'''. This mostly affects individuals who get their PICs from a “group buy” with the firmware already loaded but also does impact those who program their own PICs. For whatever reason, sometimes a PIC (believed to be correctly programmed) will not behave correctly and needs to be re-flashed with the firmware. Once it is re-flashed then it works correctly. This is why all individuals who are using these boards should invest in a PIC programmer. A programmer will also enable you to switch to the diagnostics firmware, which will help tremendously during troubleshooting. Your best bet is to get the PICKIT2 or PICKIT3 from [http://www.microchip.com Microchip].

::*'''Incorrect Vixen Settings'''. It cannot be emphasized enough, the Renard boards will not work correctly if Vixen is not setup correctly. Verify that you have the Vixen plug-in settings correct as compared to the [[The Renard SS8 Controller Board#Computer Setup | Renard SS8 Controller wiki]].

=='''Troubleshooting the Renard SS8 Controller'''==

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS8 troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>
<li>Verify that you have the power/control cables connected correctly as compared to the [[The Renard SS8 Controller Board#Hooking Up the Renard SS8 | Renard SS8 Controller wiki]].

<li>Verify that you have the Vixen plug-in settings correct as compared to the [[The Renard SS8 Controller Board#Computer Setup | Renard SS8 Controller wiki]].

<li>For the following steps, the PIC U6 needs to be programmed with the [[Renard Firmware#Regular Firmware | Renard Operational Firmware]].

<li>Turn ON AC power

<li>PWR LED should be lit
:*If incorrect , then go to [[Troubleshooting_Guide_The_Renard_SS8#Troubleshooting_Power_Problems | Troubleshooting Power Problems]].

<li>Run a Vixen sequence

<li>Do Channels 1 thru 8 respond as programmed in the Vixen sequence?
:*If not, then go to [[Troubleshooting_Guide_The_Renard_SS8#Troubleshooting_Diagnostics_Problems | Troubleshooting Diagnostics Problems]].
:*If the diagnostic routine passed, then go to [[Troubleshooting_Guide_The_Renard_SS8#Troubleshooting_SSR_Circuitry_Problems | Troubleshooting SSR Circuitry Problems]].
</ol>

 
 

=='''Troubleshooting Power Problems'''==
==='''Symptom(s): '''===
:*PWR LED not lit
:*IC Chips hot to the touch
:*Transformer hot to the touch

==='''Possible Problem(s): '''===
:*No input voltage present
:*Transformer bad
:*Voltage Regulator bad
:*LED installed backwards
:*Blown fuse

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS8 Power troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>

<li>Remove power from Renard SS8

<li>Disconnect all cables.

<li>If installed, remove all 12 IC chips from their sockets (U2, U4 thru U6, and M1 thru M8).
:*This is to prevent them from being damaged further if you do have power problems.

<li>If not installed already, install an appropriate rated fuse in the fuse holder. Use the smallest value fuse that you have available for this portion of testing.
:*Using a smaller fuse here is for safety during initial power testing. If there are any problems with bad triacs, bridged solder pads or a bad transformer during first power application, a small fuse will blow before any permanent damage to the PCB can occur.

<li>Connect an AC power cable to the [N 120V] terminal block. The 120V neutral line (wide blade on a polarized plug) goes to the N terminal and the 120V hot line goes to the 120V terminal.

<li>Turn ON AC power.

<li>Did the fuse blow?
:*If it did, go to step 16

<li>Measure DC voltage at [[media:Wiki - TSG Renard SS8 Meas01.gif |+5 Test Point]].
:Voltage should be +5 VDC +/- 0.05
:*If incorrect, go to step 12

<li>Did the PWR LED light?
:*If it did, go to step 20

<li>Measure DC voltage on [[media:Wiki - TSG Renard SS8 Meas02.gif | right side of R6]].
:*If voltage is approx. 2.0-3.0 VDC, replace the LED and retest
:*If voltage is approx. 5.0 VDC, then either the LED is installed backwards or is bad

<li>Measure DC voltage on [[media:Wiki - TSG Renard SS8 Meas03.gif | left side of R6]].
:Voltage should be approx. 5.0 VDC.
:*If correct, then double check the value of R6 and/or replace R6
:*If this is incorrect, restart the troubleshooting process.

<li>Measure DC voltage at [[media:Wiki - TSG Renard SS8 Meas04.gif | cathode of D3 & D4]].
:Voltage should be above +6 VDC but less than +12 VDC.
:*If correct, voltage regulator U1 is probably bad.

<li>Measure AC voltage [[media:Wiki - TSG Renard SS8 Meas05.gif | between R1 and R2]].
:Voltage should be above 6 VAC
:*If correct, one or more diodes D1 thru D4 could be bad or incorrectly installed.

<li>Measure AC voltage between [[media: Wiki - TSG Renard SS8 Meas06.gif | left side of F1]] and any N terminal.
:Voltage should be 115-120 VAC
:*If correct, transformer TF1 is probably bad.

<li>Measure AC voltage between [[media: Wiki - TSG Renard SS8 Meas07.gif | right side of F1]] and any N terminal.
:Voltage should be 115-120 VAC
:*If correct, fuse F1 is probably bad.

<li>Turn OFF AC power

<li>Remove F1

<li>Turn ON AC power

<li>Recheck AC voltage between [[media: Wiki - TSG Renard SS8 Meas07.gif | right side of F1]] and any N terminal.
:Voltage should be 115-120 VAC
:*If the voltage is now correct but was low or missing in step 15 or blew the fuse at initial turn-on, possible problems could be:
::Bad transformer (shorted primary)
::Bad/shorted triac
::Shorted/bad solder connection(s)
:*Carefully inspect the board for any possible problems with the solder connections. Fix any possible problems and then restart the troubleshooting process.
:*After other attempts to fix the problem have failed, the last resort would be to remove each triac and the transformer til good power was seen with F1 installed.

<li>If you have gotten to this step, then your board has good +5 VDC and the PWR LED turns ON when AC power is applied without any of the IC chips installed.
:*If this is incorrect, restart the troubleshooting process.

<li>Turn OFF AC power

<li>Install one of the IC chips (U2, U4 thru U6, and M1 thru M8) into its respective socket.

<li>Turn ON AC power

<li>Did the PWR LED light?
:*If it did not, then the last IC chip installed is bad and needs to be replaced.
:*If it did, then repeat steps 21 thru 24 until all IC chips are installed.

<li>Your Renard SS board should now have all the IC chips installed and have good DC power on the board.

</ol>

 
 

=='''Troubleshooting Diagnostics Problems'''==
==='''Symptom(s): '''===
:*Diagnostic LEDs do not light
:*HB and ZC LED do not flash
:*SD LED does not come on when receiving Vixen data
:*FE and/or OE LEDs light

==='''Possible Problem(s): '''===
:*Oscillator bad
:*Zero Cross signal bad
:*Bad or no data coming from Vixen
:*Vixen settings incorrect
:*Diagnostic LEDs bad or installed backwards
:*PIC bad

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS Diagnostics troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>
<li>Turn OFF AC power

<li>Remove PIC chip U6

<li>Install a PIC programmed with the [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]] into the U6 position.

<li>Place a shunt (jumper) on JP3

<li>If desired, attached lights to terminal blocks [N Ch1] thru [N Ch8]. The diagnostics can be done with only the on-board LEDs.

<li>Ensure that the data cable from the computer running Vixen is connected to either J2 or JDP1.

<li>If receiving RS232 data from the computer, place a shunt on JP1.

<li>Do not run any Vixen sequences until directed to do so in step 19.

<li>Turn ON AC power

<li>PWR LED should be lit
:*If incorrect , then go to [[Troubleshooting_Guide_-_The_Renard_SS8#Troubleshooting_Power_Problems | Troubleshooting Power Problems]].

<li>The [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]] should perform the following channel test:
:*All channels ON for approx. 2 seconds
:*All channels OFF for approx. 2 seconds
:*Channel 1 turns ON for approx. 1 second then turns OFF
:*Channel 2 (HB LED) turns ON for approx. 1 second then turns OFF
:*Channel 3 turns ON for approx. 1 second then turns OFF
:*Channel 4 turns ON for approx. 1 second then turns OFF
:*Channel 5 (ZC LED) turns ON for approx. 1 second then turns OFF
:*Channel 6 (SD LED) turns ON for approx. 1 second then turns OFF
:*Channel 7 (FE LED) turns ON for approx. 1 second then turns OFF
:*Channel 8 (OE LED) turns ON for approx. 1 second then turns OFF
:*:The above routine is done three times 

<li>If no LEDs/channels came on during the above routine:
:#[[Troubleshooting_Guide_-_The_Renard_SS8#Verifying_Diagnostic_LEDs | Verify that the diagnostic LEDs are operational]]
:#Reflash the PIC with the [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]]
:#If the problem continues, then edit the [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]] to change from using the external oscillator to using the internal oscillator. If you don't know how to do this, then download this version of the [[media:Ren-diag-beta-20090117 (intosc).asm | Beta Renard Diagnostics Firmware]].
:::*If the LEDs/channels are now working, then there is a problem with the oscillator U3. Check the solder pads and/or replace U3.
:::*If no LEDs/channels came on, then either the PIC is bad or you have no DC power to the PIC.

<li>If the LEDs appear dim when all are on but normal when only a single LED is lit, then it is possible that resistor network RN1 is installed backwards.
:*You can choose to live with this condition but you will have to make sure that JP3 is not installed while running the operational firmware.

<li>If any (but not all) LEDs did not come during the step 11 routine, then go to [[Troubleshooting_Guide_-_The_Renard_SS8#Verifying_Diagnostic_LEDs | Verifying Diagnostic LEDs]]

<li>If you used lights hooked up the channels and they did not respond correctly, then go to [[Troubleshooting_Guide_-_The_Renard_SS8#Troubleshooting_SSR_Circuitry_Problems | Troubleshooting SSR Circuitry Problems]]

<li>The [[Renard Firmware#Beta Diagnostic Firmware | Renard Diagnostic Firmware]] should now be blinking the HB LED (channel 2) and ZC LED (channel 5). All other channels/LEDs should be OFF.

<li>If the ZC LED (channel 5) is not blinking:
:Measure voltage at [[media:Wiki - TSG Renard SS16 SSR Meas Pin4.jpg | U6 pin 4]] or [[media:Wiki - TSG Renard SS16 SSR Meas Pin5.jpg | U2 pin 5]], should only be approximately .3 VDC. If you have an oscilloscope, you should see a signal like the purple trace in this [[media:ZeroCross.gif | image]].
::*If voltage is around 5.0 VDC , then the ZC is not working. Possible solutions:
:::#Replace U2
:::#Check the values of R1 & R2
:::#Check the solder pads on all the above components

<li>If you have gotten to this step, then your board appears to be functioning correctly so far. Now it is time to see if it will communicate with the computer.

 

<blockquote> <center>'''REMINDER:''' 
'''Make sure that Vixen is configured correctly before attempting the next step. The settings for the Renard Dimmer Plug-In should be set as shown on [[The Renard SS8 Controller Board#Computer Setup | The Renard SS8 Controller Board wiki page]]'''. </center></blockquote>

 

<li>Run a Vixen sequence

 

<blockquote> <center>'''NOTE:''' 
'''Vixen only sends out data when there is a change in event data. So make sure that the test sequence you are using has frequent changes in the event data.'''.</center></blockquote>

 

<li>SD LED will be ON whenever Vixen sends data to the Renard SS8. The FE and OE LEDs should remain OFF.
:*If this is correct, then your Renard SS8 has passed the diagnostics test.

<li>If the SD LED was ON and either or both the FE or OE LED came ON, then double check the Renard Dimmer plug-in settings in Vixen and retry.

<li>If no LEDs were lit in step 20, then it seems that you are not getting any data from the computer. Try the following:
:#Make sure that your interconnect cable is built according to the [[The Renard SS8 Controller Board#data cables | Renard SS8 Controller wiki]].
:#Make sure that the Renard Dimmer plug-in is selected in Vixen.
:#Replace U5
:#Inspect the solder pads of U5 and the input data connector

</ol>
 

==='''Verifying Diagnostic LEDs'''===
<ol>
<li>Turn OFF AC power

<li>Remove PIC chip U6

<li>If not already installed, place a shunt (jumper) on JP3.

<li>Turn ON AC power

<li>Power LED should be lit and the DC voltage at the [[media:Wiki - TSG Renard SS8 Meas01.gif |+5 Test Point]] should be 5.0 (+/- .5) VDC.
:*If incorrect , then go to [[Troubleshooting_Guide_-_The_Renard_SS8#Troubleshooting_Power_Problems | Troubleshooting Power Problems]]

<li>Momentarily connect a jumper (small piece of wire) between U6 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
:*HB LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
:*ZC LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
:*SD LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
:*FE LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
:*OE LED should light

<li>If all the LEDs in steps 6 thru 10 did light, then the diagnostic LEDs are operational.

<li>If all of the LEDs in steps 6 thru 10 did not light:
:a. Check for 5.0 VDC at [[media:Wiki - TSG Renard SS U6 5VDC Check (top).jpg | U6 IC socket pin 1]]
::*If incorrect, check the solder pads and/or go back to [[Troubleshooting_Guide_-_The_Renard_SS8#Troubleshooting_Power_Problems | Troubleshooting Power Problems]]
:b. Remove shunt from JP3
:c. Check for 5.0 VDC at [[media:Wiki - TSG Renard SS JP3 Check.jpg | left side of JP3]]
::*If incorrect, check the solder pads
:d. Install shunt on JP3
:e. Check for 5.0 VDC at [[media:Wiki - TSG Renard SS JP3 Check (OUT).jpg | right side of JP3]] (on underside of board).
::*If incorrect, replace the shunt (jumper)
:f. Check for approx. 5.0 VDC on the [[media:Wiki - TSG Renard SS RN1 Check.jpg | pins (on underside of board) of resistor network RN1]].
::*If correct, then probably all the LEDs are installed backwards
::*If incorrect, replace RN1

<li>If any (but not all) of the LEDs in steps 6 thru 10 did not light, measure the DC voltage at the appropriate location on the IC socket for U6. The voltage measured at each location should be approximately 3.0-3.5 VDC.

 

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="150"|
!width="250"|
|-
!|Diagnostic LED || Measure DC voltage at
|-
|HB ||U6 [[media:Wiki - 14 Pin IC Socket 13.jpg | IC socket pin 13]]
|-
|ZC ||U6 [[media:Wiki - 14 Pin IC Socket 10.jpg | IC socket pin 10]]
|-
|SD ||U6 [[media:Wiki - 14 Pin IC Socket 9.jpg | IC socket pin 9]]
|-
|FE ||U6 [[media:Wiki - 14 Pin IC Socket 8.jpg | IC socket pin 8]]
|-
|OE ||U6 [[media:Wiki - 14 Pin IC Socket 7.jpg | IC socket pin 7]]
|}
 

<li>If any voltage measured in step 13 was 0 VDC, then most probably the associated LED is installed backwards.

<li>If any voltage measured in step 13 was 5 VDC, then most probably the solder pads for the associated LED are bridged.

</ol>

 
 

=='''Troubleshooting SSR Circuitry Problems'''==
==='''Symptom(s): '''===
:*Channel remains on constantly
:*Channel does not come on when commanded
:*Triac gate resistor burnt/blown

==='''Possible Problem(s): '''===
:*Bad triac
:*Bad opto
:*Bad/missed solder joints

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS8 SSR Circuits troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>

<li> Turn OFF AC power

<li>Are any of the triac gate resistors (R18-R25) burnt/blown/damaged?
:*If so, replace that resistor and check the solder pads on the associated triac. Blown gate resistors are usually caused by a missed solder connection on the triac.

<li>Remove PIC chip U6

<li>If installed, remove the shunt (jumper) on JP3.

<li>If not already installed, attach some test lights to the terminal block of the failing channel.

<li>Turn ON AC power

<li>Test lights should be OFF
:*If the test lights are ON, go to step 19

<li>Using the following table, momentarily use a jumper to turn ON the test lights
:*Test lights should come ON when the jumper is connected to the locations in the table

 

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="70"|
!width="100"|
!width="100"|
!width="250"|
|-
!|Channel || Optoisolator || Test Lights at Terminal Block || Connect jumper between
|-
|1 ||M1 || [N Ch1]
|align="left"|
:U6 [[media: Wiki - IC socket 3-14.jpg | IC socket pin 3 and pin 14]]
|-
|2 ||M2 || [N Ch2]
|align="left"|
:U6 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
|-
|3 ||M3 || [N Ch3]
|align="left"|
:U6 [[media: Wiki - IC socket 12-14.jpg | IC socket pin 12 and pin 14]]
|-
|4 ||M4 || [N Ch4]
|align="left"|
:U6 [[media: Wiki - IC socket 11-14.jpg | IC socket pin 11 and pin 14]]
|-
|5 ||M5 || [N Ch5]
|align="left"|
:U6 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
|-
|6 ||M6 || [N Ch6]
|align="left"|
:U6 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
|-
|7 ||M7 || [N Ch7]
|align="left"|
:U6 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
|-
|8 ||M8 || [N Ch8]
|align="left"|
:U6 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
|}

<li>Does the previously bad channel now work? If it does:
:#Turn OFF AC power
:#Install PIC chip U6
:#Begin testing again where previous failure was noted

<li>Turn OFF AC power

<li>Replace the opto (M1-M8) controlling the bad channel
:*Return to step 8 and repeat tests with the new opto

<li>Continue here if replacing the opto did not fix the problem

<li>Turn OFF AC power

<li>Remove the opto (M1-M8) controlling the bad channel

<li>Turn ON AC power

 

<blockquote> <center>'''SAFETY NOTICE:''' 
'''In the following step you will be using a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] (small piece of insulated wire) to jump 120 VAC from one pin to another. You need to be very sure that you know what pins you are putting the jumper to before you proceed. Applying 120 VAC to the wrong location could/can cause some very undesirable results.'''. </center></blockquote>

 

<li>Momentarily use a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] and connect [[media:Wiki - 6 Pin IC Socket 4-6.jpg | between pins 4 and 6 of the opto socket]]

<li>If the lights still do not come on, it should only be one of the following things:
::*Bad triac
::*Bad/open triac gate resistor
::*Bad solder joints on the triac, opto socket, triac gate resistor or the terminal block

<li>If the lights did come on, measure the voltage at the [[media:Wiki - 6 Pin IC Socket 1.jpg | opto socket pin 1]]
:It should be 5 VDC
:*If incorrect, check the current limiting resistor (R10-R17) associated with that opto. You should be able to read approx 5 VDC on both sides of the resistor.
:*If correct, then something must have been overlooked during the troubleshooting process. Turn OFF the AC power and reinstall any removed components, then restart the troubleshooting process.

<li>Turn OFF AC power

<li>Remove the opto (M1-M8) controlling the bad channel

<li>Turn ON AC power

<li>Is the test light still ON?
:*If the light is still ON then it could be either a bad triac or possibly a bridged solder joint on the triac, opto socket, triac gate resistor or the terminal block.
:*If the light is OFF, then replace the opto with a new one and retest

</ol>

[[Category:Renard SS8]]

Troubleshooting Guide The Renard SS8

2009-12-26T21:08:43Z

Macrosill: /* Troubleshooting Steps */

=='''Introduction'''==
:This page is intended to help identify/isolate some of the common problems individuals encounter when building/operating the Renard SS8 controller board.

:The troubleshooting procedures provided here are presented in a detailed step-by-step systematic approach. This approach is not necessarily the quickest way to find your problem. If you are looking for a quick fix, then swap anything/everything that you can and come back to these procedures if you are still having problems.

:The following procedures require the individual to be familiar with the operation of a digital multimeter (or voltmeter/ohmmeter if you prefer). If you currently do not know how to measure resistance or how to measure voltage, please take some time now an learn these basic skills before attempting these procedures. This [http://www.doctronics.co.uk/meter.htm website] provides some basic information on using multimeters.

{| style="width:60%; font-size:100%" border="1" cellspacing="0" cellpadding="10" align="center"
! <center>'''Multimeter Usage Tip'''</center>
|-
| All DC voltages in this document are referenced to GND. So for all measurements, the multimeter negative (-), usually black, lead needs to be connected to a GND point on the PCB. The best location would be the GND Test Point located below U1. The positive lead (+), usually red, gets connected to the location called out in the procedure.
|}

=='''Disclaimers'''==
:Due to the nature of the information contained on this page, it is imperative that all individuals read and understand the disclaimers contained [[Disclaimers | here]].

=='''Basic Troubleshooting Info'''==

==='''Verify Setup'''===

:The first step to successful troubleshooting is to ensure that your setup is correct.

::*Verify that the Renard SS8 is assembled correctly as compared to the [[Assembly Instructions The Renard SS8 | Renard SS8 Controller Assembly Instructions wiki]].

::*Verify that you have power/control cables connected correctly as compared to the [[The Renard SS8 Controller Board#Hooking Up the Renard SS8 | Renard SS8 Controller wiki]].

::*Verify that you have the Vixen plug-in settings correct as compared to the [[The Renard SS8 Controller Board#Computer Setup | Renard SS8 Controller wiki]].

==='''Most Common Problems'''===

:These are the most common problems encountered by individuals who have built Renard SS boards since their debut to the DIYC community:

::*'''Missed solder pads or bad solder joints'''. Many individuals get in a rush when assembling their boards and will occasionally miss a solder pad or just do a poor job on a particular solder pad. This type of problem can usually be easily identified by closely inspecting all the solder pads on the board after assembly is complete. Missed solder pads may/will cause many different problems that will cause you to spend many hours troubleshooting only to find that it was as simple as a missed solder pad. So take your time and closely inspect your solder work when you are done with the assembly.

::*'''Bad data cable coming from the computer'''. Many individuals assume that all serial cables are identical, but that is far from the truth. Just because a cable has the correct DE9 connectors on each end doesn’t mean that the wires inside are going to the correct pins for Renard operation. It is always best to physically check the pin continuity to verify that the cable will work for Renard operation. Make sure that your interconnect cable is wired according to the [[The Renard SS8 Controller Board#data cables | Renard SS8 Controller wiki]].

::*'''PICs with corrupted firmware or no firmware'''. This mostly affects individuals who get their PICs from a “group buy” with the firmware already loaded but also does impact those who program their own PICs. For whatever reason, sometimes a PIC (believed to be correctly programmed) will not behave correctly and needs to be re-flashed with the firmware. Once it is re-flashed then it works correctly. This is why all individuals who are using these boards should invest in a PIC programmer. A programmer will also enable you to switch to the diagnostics firmware, which will help tremendously during troubleshooting. Your best bet is to get the PICKIT2 or PICKIT3 from [http://www.microchip.com Microchip].

::*'''Incorrect Vixen Settings'''. It cannot be emphasized enough, the Renard boards will not work correctly if Vixen is not setup correctly. Verify that you have the Vixen plug-in settings correct as compared to the [[The Renard SS8 Controller Board#Computer Setup | Renard SS8 Controller wiki]].

=='''Troubleshooting the Renard SS8 Controller'''==

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS8 troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>
<li>Verify that you have the power/control cables connected correctly as compared to the [[The Renard SS8 Controller Board#Hooking Up the Renard SS8 | Renard SS8 Controller wiki]].

<li>Verify that you have the Vixen plug-in settings correct as compared to the [[The Renard SS8 Controller Board#Computer Setup | Renard SS8 Controller wiki]].

<li>For the following steps, the PIC U6 needs to be programmed with the [[Renard Firmware#Regular Firmware | Renard Operational Firmware]].

<li>Turn ON AC power

<li>PWR LED should be lit
:*If incorrect , then go to [[Troubleshooting_Guide_-_The_Renard_SS8#Troubleshooting_Power_Problems | Troubleshooting Power Problems]].

<li>Run a Vixen sequence

<li>Do Channels 1 thru 8 respond as programmed in the Vixen sequence?
:*If not, then go to [[Troubleshooting_Guide_The_Renard_SS8#Troubleshooting_Diagnostics_Problems | Troubleshooting Diagnostics Problems]].
:*If the diagnostic routine passed, then go to [[Troubleshooting_Guide_The_Renard_SS8#Troubleshooting_SSR_Circuitry_Problems | Troubleshooting SSR Circuitry Problems]].
</ol>

 
 

=='''Troubleshooting Power Problems'''==
==='''Symptom(s): '''===
:*PWR LED not lit
:*IC Chips hot to the touch
:*Transformer hot to the touch

==='''Possible Problem(s): '''===
:*No input voltage present
:*Transformer bad
:*Voltage Regulator bad
:*LED installed backwards
:*Blown fuse

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS8 Power troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>

<li>Remove power from Renard SS8

<li>Disconnect all cables.

<li>If installed, remove all 12 IC chips from their sockets (U2, U4 thru U6, and M1 thru M8).
:*This is to prevent them from being damaged further if you do have power problems.

<li>If not installed already, install an appropriate rated fuse in the fuse holder. Use the smallest value fuse that you have available for this portion of testing.
:*Using a smaller fuse here is for safety during initial power testing. If there are any problems with bad triacs, bridged solder pads or a bad transformer during first power application, a small fuse will blow before any permanent damage to the PCB can occur.

<li>Connect an AC power cable to the [N 120V] terminal block. The 120V neutral line (wide blade on a polarized plug) goes to the N terminal and the 120V hot line goes to the 120V terminal.

<li>Turn ON AC power.

<li>Did the fuse blow?
:*If it did, go to step 16

<li>Measure DC voltage at [[media:Wiki - TSG Renard SS8 Meas01.gif |+5 Test Point]].
:Voltage should be +5 VDC +/- 0.05
:*If incorrect, go to step 12

<li>Did the PWR LED light?
:*If it did, go to step 20

<li>Measure DC voltage on [[media:Wiki - TSG Renard SS8 Meas02.gif | right side of R6]].
:*If voltage is approx. 2.0-3.0 VDC, replace the LED and retest
:*If voltage is approx. 5.0 VDC, then either the LED is installed backwards or is bad

<li>Measure DC voltage on [[media:Wiki - TSG Renard SS8 Meas03.gif | left side of R6]].
:Voltage should be approx. 5.0 VDC.
:*If correct, then double check the value of R6 and/or replace R6
:*If this is incorrect, restart the troubleshooting process.

<li>Measure DC voltage at [[media:Wiki - TSG Renard SS8 Meas04.gif | cathode of D3 & D4]].
:Voltage should be above +6 VDC but less than +12 VDC.
:*If correct, voltage regulator U1 is probably bad.

<li>Measure AC voltage [[media:Wiki - TSG Renard SS8 Meas05.gif | between R1 and R2]].
:Voltage should be above 6 VAC
:*If correct, one or more diodes D1 thru D4 could be bad or incorrectly installed.

<li>Measure AC voltage between [[media: Wiki - TSG Renard SS8 Meas06.gif | left side of F1]] and any N terminal.
:Voltage should be 115-120 VAC
:*If correct, transformer TF1 is probably bad.

<li>Measure AC voltage between [[media: Wiki - TSG Renard SS8 Meas07.gif | right side of F1]] and any N terminal.
:Voltage should be 115-120 VAC
:*If correct, fuse F1 is probably bad.

<li>Turn OFF AC power

<li>Remove F1

<li>Turn ON AC power

<li>Recheck AC voltage between [[media: Wiki - TSG Renard SS8 Meas07.gif | right side of F1]] and any N terminal.
:Voltage should be 115-120 VAC
:*If the voltage is now correct but was low or missing in step 15 or blew the fuse at initial turn-on, possible problems could be:
::Bad transformer (shorted primary)
::Bad/shorted triac
::Shorted/bad solder connection(s)
:*Carefully inspect the board for any possible problems with the solder connections. Fix any possible problems and then restart the troubleshooting process.
:*After other attempts to fix the problem have failed, the last resort would be to remove each triac and the transformer til good power was seen with F1 installed.

<li>If you have gotten to this step, then your board has good +5 VDC and the PWR LED turns ON when AC power is applied without any of the IC chips installed.
:*If this is incorrect, restart the troubleshooting process.

<li>Turn OFF AC power

<li>Install one of the IC chips (U2, U4 thru U6, and M1 thru M8) into its respective socket.

<li>Turn ON AC power

<li>Did the PWR LED light?
:*If it did not, then the last IC chip installed is bad and needs to be replaced.
:*If it did, then repeat steps 21 thru 24 until all IC chips are installed.

<li>Your Renard SS board should now have all the IC chips installed and have good DC power on the board.

</ol>

 
 

=='''Troubleshooting Diagnostics Problems'''==
==='''Symptom(s): '''===
:*Diagnostic LEDs do not light
:*HB and ZC LED do not flash
:*SD LED does not come on when receiving Vixen data
:*FE and/or OE LEDs light

==='''Possible Problem(s): '''===
:*Oscillator bad
:*Zero Cross signal bad
:*Bad or no data coming from Vixen
:*Vixen settings incorrect
:*Diagnostic LEDs bad or installed backwards
:*PIC bad

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS Diagnostics troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>
<li>Turn OFF AC power

<li>Remove PIC chip U6

<li>Install a PIC programmed with the [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]] into the U6 position.

<li>Place a shunt (jumper) on JP3

<li>If desired, attached lights to terminal blocks [N Ch1] thru [N Ch8]. The diagnostics can be done with only the on-board LEDs.

<li>Ensure that the data cable from the computer running Vixen is connected to either J2 or JDP1.

<li>If receiving RS232 data from the computer, place a shunt on JP1.

<li>Do not run any Vixen sequences until directed to do so in step 19.

<li>Turn ON AC power

<li>PWR LED should be lit
:*If incorrect , then go to [[Troubleshooting_Guide_-_The_Renard_SS8#Troubleshooting_Power_Problems | Troubleshooting Power Problems]].

<li>The [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]] should perform the following channel test:
:*All channels ON for approx. 2 seconds
:*All channels OFF for approx. 2 seconds
:*Channel 1 turns ON for approx. 1 second then turns OFF
:*Channel 2 (HB LED) turns ON for approx. 1 second then turns OFF
:*Channel 3 turns ON for approx. 1 second then turns OFF
:*Channel 4 turns ON for approx. 1 second then turns OFF
:*Channel 5 (ZC LED) turns ON for approx. 1 second then turns OFF
:*Channel 6 (SD LED) turns ON for approx. 1 second then turns OFF
:*Channel 7 (FE LED) turns ON for approx. 1 second then turns OFF
:*Channel 8 (OE LED) turns ON for approx. 1 second then turns OFF
:*:The above routine is done three times 

<li>If no LEDs/channels came on during the above routine:
:#[[Troubleshooting_Guide_-_The_Renard_SS8#Verifying_Diagnostic_LEDs | Verify that the diagnostic LEDs are operational]]
:#Reflash the PIC with the [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]]
:#If the problem continues, then edit the [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]] to change from using the external oscillator to using the internal oscillator. If you don't know how to do this, then download this version of the [[media:Ren-diag-beta-20090117 (intosc).asm | Beta Renard Diagnostics Firmware]].
:::*If the LEDs/channels are now working, then there is a problem with the oscillator U3. Check the solder pads and/or replace U3.
:::*If no LEDs/channels came on, then either the PIC is bad or you have no DC power to the PIC.

<li>If the LEDs appear dim when all are on but normal when only a single LED is lit, then it is possible that resistor network RN1 is installed backwards.
:*You can choose to live with this condition but you will have to make sure that JP3 is not installed while running the operational firmware.

<li>If any (but not all) LEDs did not come during the step 11 routine, then go to [[Troubleshooting_Guide_-_The_Renard_SS8#Verifying_Diagnostic_LEDs | Verifying Diagnostic LEDs]]

<li>If you used lights hooked up the channels and they did not respond correctly, then go to [[Troubleshooting_Guide_-_The_Renard_SS8#Troubleshooting_SSR_Circuitry_Problems | Troubleshooting SSR Circuitry Problems]]

<li>The [[Renard Firmware#Beta Diagnostic Firmware | Renard Diagnostic Firmware]] should now be blinking the HB LED (channel 2) and ZC LED (channel 5). All other channels/LEDs should be OFF.

<li>If the ZC LED (channel 5) is not blinking:
:Measure voltage at [[media:Wiki - TSG Renard SS16 SSR Meas Pin4.jpg | U6 pin 4]] or [[media:Wiki - TSG Renard SS16 SSR Meas Pin5.jpg | U2 pin 5]], should only be approximately .3 VDC. If you have an oscilloscope, you should see a signal like the purple trace in this [[media:ZeroCross.gif | image]].
::*If voltage is around 5.0 VDC , then the ZC is not working. Possible solutions:
:::#Replace U2
:::#Check the values of R1 & R2
:::#Check the solder pads on all the above components

<li>If you have gotten to this step, then your board appears to be functioning correctly so far. Now it is time to see if it will communicate with the computer.

 

<blockquote> <center>'''REMINDER:''' 
'''Make sure that Vixen is configured correctly before attempting the next step. The settings for the Renard Dimmer Plug-In should be set as shown on [[The Renard SS8 Controller Board#Computer Setup | The Renard SS8 Controller Board wiki page]]'''. </center></blockquote>

 

<li>Run a Vixen sequence

 

<blockquote> <center>'''NOTE:''' 
'''Vixen only sends out data when there is a change in event data. So make sure that the test sequence you are using has frequent changes in the event data.'''.</center></blockquote>

 

<li>SD LED will be ON whenever Vixen sends data to the Renard SS8. The FE and OE LEDs should remain OFF.
:*If this is correct, then your Renard SS8 has passed the diagnostics test.

<li>If the SD LED was ON and either or both the FE or OE LED came ON, then double check the Renard Dimmer plug-in settings in Vixen and retry.

<li>If no LEDs were lit in step 20, then it seems that you are not getting any data from the computer. Try the following:
:#Make sure that your interconnect cable is built according to the [[The Renard SS8 Controller Board#data cables | Renard SS8 Controller wiki]].
:#Make sure that the Renard Dimmer plug-in is selected in Vixen.
:#Replace U5
:#Inspect the solder pads of U5 and the input data connector

</ol>
 

==='''Verifying Diagnostic LEDs'''===
<ol>
<li>Turn OFF AC power

<li>Remove PIC chip U6

<li>If not already installed, place a shunt (jumper) on JP3.

<li>Turn ON AC power

<li>Power LED should be lit and the DC voltage at the [[media:Wiki - TSG Renard SS8 Meas01.gif |+5 Test Point]] should be 5.0 (+/- .5) VDC.
:*If incorrect , then go to [[Troubleshooting_Guide_-_The_Renard_SS8#Troubleshooting_Power_Problems | Troubleshooting Power Problems]]

<li>Momentarily connect a jumper (small piece of wire) between U6 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
:*HB LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
:*ZC LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
:*SD LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
:*FE LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
:*OE LED should light

<li>If all the LEDs in steps 6 thru 10 did light, then the diagnostic LEDs are operational.

<li>If all of the LEDs in steps 6 thru 10 did not light:
:a. Check for 5.0 VDC at [[media:Wiki - TSG Renard SS U6 5VDC Check (top).jpg | U6 IC socket pin 1]]
::*If incorrect, check the solder pads and/or go back to [[Troubleshooting_Guide_-_The_Renard_SS8#Troubleshooting_Power_Problems | Troubleshooting Power Problems]]
:b. Remove shunt from JP3
:c. Check for 5.0 VDC at [[media:Wiki - TSG Renard SS JP3 Check.jpg | left side of JP3]]
::*If incorrect, check the solder pads
:d. Install shunt on JP3
:e. Check for 5.0 VDC at [[media:Wiki - TSG Renard SS JP3 Check (OUT).jpg | right side of JP3]] (on underside of board).
::*If incorrect, replace the shunt (jumper)
:f. Check for approx. 5.0 VDC on the [[media:Wiki - TSG Renard SS RN1 Check.jpg | pins (on underside of board) of resistor network RN1]].
::*If correct, then probably all the LEDs are installed backwards
::*If incorrect, replace RN1

<li>If any (but not all) of the LEDs in steps 6 thru 10 did not light, measure the DC voltage at the appropriate location on the IC socket for U6. The voltage measured at each location should be approximately 3.0-3.5 VDC.

 

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="150"|
!width="250"|
|-
!|Diagnostic LED || Measure DC voltage at
|-
|HB ||U6 [[media:Wiki - 14 Pin IC Socket 13.jpg | IC socket pin 13]]
|-
|ZC ||U6 [[media:Wiki - 14 Pin IC Socket 10.jpg | IC socket pin 10]]
|-
|SD ||U6 [[media:Wiki - 14 Pin IC Socket 9.jpg | IC socket pin 9]]
|-
|FE ||U6 [[media:Wiki - 14 Pin IC Socket 8.jpg | IC socket pin 8]]
|-
|OE ||U6 [[media:Wiki - 14 Pin IC Socket 7.jpg | IC socket pin 7]]
|}
 

<li>If any voltage measured in step 13 was 0 VDC, then most probably the associated LED is installed backwards.

<li>If any voltage measured in step 13 was 5 VDC, then most probably the solder pads for the associated LED are bridged.

</ol>

 
 

=='''Troubleshooting SSR Circuitry Problems'''==
==='''Symptom(s): '''===
:*Channel remains on constantly
:*Channel does not come on when commanded
:*Triac gate resistor burnt/blown

==='''Possible Problem(s): '''===
:*Bad triac
:*Bad opto
:*Bad/missed solder joints

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS8 SSR Circuits troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>

<li> Turn OFF AC power

<li>Are any of the triac gate resistors (R18-R25) burnt/blown/damaged?
:*If so, replace that resistor and check the solder pads on the associated triac. Blown gate resistors are usually caused by a missed solder connection on the triac.

<li>Remove PIC chip U6

<li>If installed, remove the shunt (jumper) on JP3.

<li>If not already installed, attach some test lights to the terminal block of the failing channel.

<li>Turn ON AC power

<li>Test lights should be OFF
:*If the test lights are ON, go to step 19

<li>Using the following table, momentarily use a jumper to turn ON the test lights
:*Test lights should come ON when the jumper is connected to the locations in the table

 

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="70"|
!width="100"|
!width="100"|
!width="250"|
|-
!|Channel || Optoisolator || Test Lights at Terminal Block || Connect jumper between
|-
|1 ||M1 || [N Ch1]
|align="left"|
:U6 [[media: Wiki - IC socket 3-14.jpg | IC socket pin 3 and pin 14]]
|-
|2 ||M2 || [N Ch2]
|align="left"|
:U6 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
|-
|3 ||M3 || [N Ch3]
|align="left"|
:U6 [[media: Wiki - IC socket 12-14.jpg | IC socket pin 12 and pin 14]]
|-
|4 ||M4 || [N Ch4]
|align="left"|
:U6 [[media: Wiki - IC socket 11-14.jpg | IC socket pin 11 and pin 14]]
|-
|5 ||M5 || [N Ch5]
|align="left"|
:U6 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
|-
|6 ||M6 || [N Ch6]
|align="left"|
:U6 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
|-
|7 ||M7 || [N Ch7]
|align="left"|
:U6 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
|-
|8 ||M8 || [N Ch8]
|align="left"|
:U6 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
|}

<li>Does the previously bad channel now work? If it does:
:#Turn OFF AC power
:#Install PIC chip U6
:#Begin testing again where previous failure was noted

<li>Turn OFF AC power

<li>Replace the opto (M1-M8) controlling the bad channel
:*Return to step 8 and repeat tests with the new opto

<li>Continue here if replacing the opto did not fix the problem

<li>Turn OFF AC power

<li>Remove the opto (M1-M8) controlling the bad channel

<li>Turn ON AC power

 

<blockquote> <center>'''SAFETY NOTICE:''' 
'''In the following step you will be using a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] (small piece of insulated wire) to jump 120 VAC from one pin to another. You need to be very sure that you know what pins you are putting the jumper to before you proceed. Applying 120 VAC to the wrong location could/can cause some very undesirable results.'''. </center></blockquote>

 

<li>Momentarily use a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] and connect [[media:Wiki - 6 Pin IC Socket 4-6.jpg | between pins 4 and 6 of the opto socket]]

<li>If the lights still do not come on, it should only be one of the following things:
::*Bad triac
::*Bad/open triac gate resistor
::*Bad solder joints on the triac, opto socket, triac gate resistor or the terminal block

<li>If the lights did come on, measure the voltage at the [[media:Wiki - 6 Pin IC Socket 1.jpg | opto socket pin 1]]
:It should be 5 VDC
:*If incorrect, check the current limiting resistor (R10-R17) associated with that opto. You should be able to read approx 5 VDC on both sides of the resistor.
:*If correct, then something must have been overlooked during the troubleshooting process. Turn OFF the AC power and reinstall any removed components, then restart the troubleshooting process.

<li>Turn OFF AC power

<li>Remove the opto (M1-M8) controlling the bad channel

<li>Turn ON AC power

<li>Is the test light still ON?
:*If the light is still ON then it could be either a bad triac or possibly a bridged solder joint on the triac, opto socket, triac gate resistor or the terminal block.
:*If the light is OFF, then replace the opto with a new one and retest

</ol>

[[Category:Renard SS8]]

Troubleshooting Guide The Renard SS8

2009-12-26T21:08:06Z

Macrosill: /* Verify Setup */

=='''Introduction'''==
:This page is intended to help identify/isolate some of the common problems individuals encounter when building/operating the Renard SS8 controller board.

:The troubleshooting procedures provided here are presented in a detailed step-by-step systematic approach. This approach is not necessarily the quickest way to find your problem. If you are looking for a quick fix, then swap anything/everything that you can and come back to these procedures if you are still having problems.

:The following procedures require the individual to be familiar with the operation of a digital multimeter (or voltmeter/ohmmeter if you prefer). If you currently do not know how to measure resistance or how to measure voltage, please take some time now an learn these basic skills before attempting these procedures. This [http://www.doctronics.co.uk/meter.htm website] provides some basic information on using multimeters.

{| style="width:60%; font-size:100%" border="1" cellspacing="0" cellpadding="10" align="center"
! <center>'''Multimeter Usage Tip'''</center>
|-
| All DC voltages in this document are referenced to GND. So for all measurements, the multimeter negative (-), usually black, lead needs to be connected to a GND point on the PCB. The best location would be the GND Test Point located below U1. The positive lead (+), usually red, gets connected to the location called out in the procedure.
|}

=='''Disclaimers'''==
:Due to the nature of the information contained on this page, it is imperative that all individuals read and understand the disclaimers contained [[Disclaimers | here]].

=='''Basic Troubleshooting Info'''==

==='''Verify Setup'''===

:The first step to successful troubleshooting is to ensure that your setup is correct.

::*Verify that the Renard SS8 is assembled correctly as compared to the [[Assembly Instructions The Renard SS8 | Renard SS8 Controller Assembly Instructions wiki]].

::*Verify that you have power/control cables connected correctly as compared to the [[The Renard SS8 Controller Board#Hooking Up the Renard SS8 | Renard SS8 Controller wiki]].

::*Verify that you have the Vixen plug-in settings correct as compared to the [[The Renard SS8 Controller Board#Computer Setup | Renard SS8 Controller wiki]].

==='''Most Common Problems'''===

:These are the most common problems encountered by individuals who have built Renard SS boards since their debut to the DIYC community:

::*'''Missed solder pads or bad solder joints'''. Many individuals get in a rush when assembling their boards and will occasionally miss a solder pad or just do a poor job on a particular solder pad. This type of problem can usually be easily identified by closely inspecting all the solder pads on the board after assembly is complete. Missed solder pads may/will cause many different problems that will cause you to spend many hours troubleshooting only to find that it was as simple as a missed solder pad. So take your time and closely inspect your solder work when you are done with the assembly.

::*'''Bad data cable coming from the computer'''. Many individuals assume that all serial cables are identical, but that is far from the truth. Just because a cable has the correct DE9 connectors on each end doesn’t mean that the wires inside are going to the correct pins for Renard operation. It is always best to physically check the pin continuity to verify that the cable will work for Renard operation. Make sure that your interconnect cable is wired according to the [[The Renard SS8 Controller Board#data cables | Renard SS8 Controller wiki]].

::*'''PICs with corrupted firmware or no firmware'''. This mostly affects individuals who get their PICs from a “group buy” with the firmware already loaded but also does impact those who program their own PICs. For whatever reason, sometimes a PIC (believed to be correctly programmed) will not behave correctly and needs to be re-flashed with the firmware. Once it is re-flashed then it works correctly. This is why all individuals who are using these boards should invest in a PIC programmer. A programmer will also enable you to switch to the diagnostics firmware, which will help tremendously during troubleshooting. Your best bet is to get the PICKIT2 or PICKIT3 from [http://www.microchip.com Microchip].

::*'''Incorrect Vixen Settings'''. It cannot be emphasized enough, the Renard boards will not work correctly if Vixen is not setup correctly. Verify that you have the Vixen plug-in settings correct as compared to the [[The Renard SS8 Controller Board#Computer Setup | Renard SS8 Controller wiki]].

=='''Troubleshooting the Renard SS8 Controller'''==

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS8 troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>
<li>Verify that you have the power/control cables connected correctly as compared to the [[The Renard SS8 Controller Board#Hooking Up the Renard SS8 | Renard SS8 Controller wiki]].

<li>Verify that you have the Vixen plug-in settings correct as compared to the [[The Renard SS8 Controller Board#Computer Setup | Renard SS8 Controller wiki]].

<li>For the following steps, the PIC U6 needs to be programmed with the [[Renard Firmware#Regular Firmware | Renard Operational Firmware]].

<li>Turn ON AC power

<li>PWR LED should be lit
:*If incorrect , then go to [[Troubleshooting_Guide_-_The_Renard_SS8#Troubleshooting_Power_Problems | Troubleshooting Power Problems]].

<li>Run a Vixen sequence

<li>Do Channels 1 thru 8 respond as programmed in the Vixen sequence?
:*If not, then go to [[Troubleshooting_Guide_-_The_Renard_SS8#Troubleshooting_Diagnostics_Problems | Troubleshooting Diagnostics Problems]].
:*If the diagnostic routine passed, then go to [[Troubleshooting_Guide_-_The_Renard_SS8#Troubleshooting_SSR_Circuitry_Problems | Troubleshooting SSR Circuitry Problems]].
</ol>

 
 

=='''Troubleshooting Power Problems'''==
==='''Symptom(s): '''===
:*PWR LED not lit
:*IC Chips hot to the touch
:*Transformer hot to the touch

==='''Possible Problem(s): '''===
:*No input voltage present
:*Transformer bad
:*Voltage Regulator bad
:*LED installed backwards
:*Blown fuse

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS8 Power troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>

<li>Remove power from Renard SS8

<li>Disconnect all cables.

<li>If installed, remove all 12 IC chips from their sockets (U2, U4 thru U6, and M1 thru M8).
:*This is to prevent them from being damaged further if you do have power problems.

<li>If not installed already, install an appropriate rated fuse in the fuse holder. Use the smallest value fuse that you have available for this portion of testing.
:*Using a smaller fuse here is for safety during initial power testing. If there are any problems with bad triacs, bridged solder pads or a bad transformer during first power application, a small fuse will blow before any permanent damage to the PCB can occur.

<li>Connect an AC power cable to the [N 120V] terminal block. The 120V neutral line (wide blade on a polarized plug) goes to the N terminal and the 120V hot line goes to the 120V terminal.

<li>Turn ON AC power.

<li>Did the fuse blow?
:*If it did, go to step 16

<li>Measure DC voltage at [[media:Wiki - TSG Renard SS8 Meas01.gif |+5 Test Point]].
:Voltage should be +5 VDC +/- 0.05
:*If incorrect, go to step 12

<li>Did the PWR LED light?
:*If it did, go to step 20

<li>Measure DC voltage on [[media:Wiki - TSG Renard SS8 Meas02.gif | right side of R6]].
:*If voltage is approx. 2.0-3.0 VDC, replace the LED and retest
:*If voltage is approx. 5.0 VDC, then either the LED is installed backwards or is bad

<li>Measure DC voltage on [[media:Wiki - TSG Renard SS8 Meas03.gif | left side of R6]].
:Voltage should be approx. 5.0 VDC.
:*If correct, then double check the value of R6 and/or replace R6
:*If this is incorrect, restart the troubleshooting process.

<li>Measure DC voltage at [[media:Wiki - TSG Renard SS8 Meas04.gif | cathode of D3 & D4]].
:Voltage should be above +6 VDC but less than +12 VDC.
:*If correct, voltage regulator U1 is probably bad.

<li>Measure AC voltage [[media:Wiki - TSG Renard SS8 Meas05.gif | between R1 and R2]].
:Voltage should be above 6 VAC
:*If correct, one or more diodes D1 thru D4 could be bad or incorrectly installed.

<li>Measure AC voltage between [[media: Wiki - TSG Renard SS8 Meas06.gif | left side of F1]] and any N terminal.
:Voltage should be 115-120 VAC
:*If correct, transformer TF1 is probably bad.

<li>Measure AC voltage between [[media: Wiki - TSG Renard SS8 Meas07.gif | right side of F1]] and any N terminal.
:Voltage should be 115-120 VAC
:*If correct, fuse F1 is probably bad.

<li>Turn OFF AC power

<li>Remove F1

<li>Turn ON AC power

<li>Recheck AC voltage between [[media: Wiki - TSG Renard SS8 Meas07.gif | right side of F1]] and any N terminal.
:Voltage should be 115-120 VAC
:*If the voltage is now correct but was low or missing in step 15 or blew the fuse at initial turn-on, possible problems could be:
::Bad transformer (shorted primary)
::Bad/shorted triac
::Shorted/bad solder connection(s)
:*Carefully inspect the board for any possible problems with the solder connections. Fix any possible problems and then restart the troubleshooting process.
:*After other attempts to fix the problem have failed, the last resort would be to remove each triac and the transformer til good power was seen with F1 installed.

<li>If you have gotten to this step, then your board has good +5 VDC and the PWR LED turns ON when AC power is applied without any of the IC chips installed.
:*If this is incorrect, restart the troubleshooting process.

<li>Turn OFF AC power

<li>Install one of the IC chips (U2, U4 thru U6, and M1 thru M8) into its respective socket.

<li>Turn ON AC power

<li>Did the PWR LED light?
:*If it did not, then the last IC chip installed is bad and needs to be replaced.
:*If it did, then repeat steps 21 thru 24 until all IC chips are installed.

<li>Your Renard SS board should now have all the IC chips installed and have good DC power on the board.

</ol>

 
 

=='''Troubleshooting Diagnostics Problems'''==
==='''Symptom(s): '''===
:*Diagnostic LEDs do not light
:*HB and ZC LED do not flash
:*SD LED does not come on when receiving Vixen data
:*FE and/or OE LEDs light

==='''Possible Problem(s): '''===
:*Oscillator bad
:*Zero Cross signal bad
:*Bad or no data coming from Vixen
:*Vixen settings incorrect
:*Diagnostic LEDs bad or installed backwards
:*PIC bad

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS Diagnostics troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>
<li>Turn OFF AC power

<li>Remove PIC chip U6

<li>Install a PIC programmed with the [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]] into the U6 position.

<li>Place a shunt (jumper) on JP3

<li>If desired, attached lights to terminal blocks [N Ch1] thru [N Ch8]. The diagnostics can be done with only the on-board LEDs.

<li>Ensure that the data cable from the computer running Vixen is connected to either J2 or JDP1.

<li>If receiving RS232 data from the computer, place a shunt on JP1.

<li>Do not run any Vixen sequences until directed to do so in step 19.

<li>Turn ON AC power

<li>PWR LED should be lit
:*If incorrect , then go to [[Troubleshooting_Guide_-_The_Renard_SS8#Troubleshooting_Power_Problems | Troubleshooting Power Problems]].

<li>The [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]] should perform the following channel test:
:*All channels ON for approx. 2 seconds
:*All channels OFF for approx. 2 seconds
:*Channel 1 turns ON for approx. 1 second then turns OFF
:*Channel 2 (HB LED) turns ON for approx. 1 second then turns OFF
:*Channel 3 turns ON for approx. 1 second then turns OFF
:*Channel 4 turns ON for approx. 1 second then turns OFF
:*Channel 5 (ZC LED) turns ON for approx. 1 second then turns OFF
:*Channel 6 (SD LED) turns ON for approx. 1 second then turns OFF
:*Channel 7 (FE LED) turns ON for approx. 1 second then turns OFF
:*Channel 8 (OE LED) turns ON for approx. 1 second then turns OFF
:*:The above routine is done three times 

<li>If no LEDs/channels came on during the above routine:
:#[[Troubleshooting_Guide_-_The_Renard_SS8#Verifying_Diagnostic_LEDs | Verify that the diagnostic LEDs are operational]]
:#Reflash the PIC with the [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]]
:#If the problem continues, then edit the [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]] to change from using the external oscillator to using the internal oscillator. If you don't know how to do this, then download this version of the [[media:Ren-diag-beta-20090117 (intosc).asm | Beta Renard Diagnostics Firmware]].
:::*If the LEDs/channels are now working, then there is a problem with the oscillator U3. Check the solder pads and/or replace U3.
:::*If no LEDs/channels came on, then either the PIC is bad or you have no DC power to the PIC.

<li>If the LEDs appear dim when all are on but normal when only a single LED is lit, then it is possible that resistor network RN1 is installed backwards.
:*You can choose to live with this condition but you will have to make sure that JP3 is not installed while running the operational firmware.

<li>If any (but not all) LEDs did not come during the step 11 routine, then go to [[Troubleshooting_Guide_-_The_Renard_SS8#Verifying_Diagnostic_LEDs | Verifying Diagnostic LEDs]]

<li>If you used lights hooked up the channels and they did not respond correctly, then go to [[Troubleshooting_Guide_-_The_Renard_SS8#Troubleshooting_SSR_Circuitry_Problems | Troubleshooting SSR Circuitry Problems]]

<li>The [[Renard Firmware#Beta Diagnostic Firmware | Renard Diagnostic Firmware]] should now be blinking the HB LED (channel 2) and ZC LED (channel 5). All other channels/LEDs should be OFF.

<li>If the ZC LED (channel 5) is not blinking:
:Measure voltage at [[media:Wiki - TSG Renard SS16 SSR Meas Pin4.jpg | U6 pin 4]] or [[media:Wiki - TSG Renard SS16 SSR Meas Pin5.jpg | U2 pin 5]], should only be approximately .3 VDC. If you have an oscilloscope, you should see a signal like the purple trace in this [[media:ZeroCross.gif | image]].
::*If voltage is around 5.0 VDC , then the ZC is not working. Possible solutions:
:::#Replace U2
:::#Check the values of R1 & R2
:::#Check the solder pads on all the above components

<li>If you have gotten to this step, then your board appears to be functioning correctly so far. Now it is time to see if it will communicate with the computer.

 

<blockquote> <center>'''REMINDER:''' 
'''Make sure that Vixen is configured correctly before attempting the next step. The settings for the Renard Dimmer Plug-In should be set as shown on [[The Renard SS8 Controller Board#Computer Setup | The Renard SS8 Controller Board wiki page]]'''. </center></blockquote>

 

<li>Run a Vixen sequence

 

<blockquote> <center>'''NOTE:''' 
'''Vixen only sends out data when there is a change in event data. So make sure that the test sequence you are using has frequent changes in the event data.'''.</center></blockquote>

 

<li>SD LED will be ON whenever Vixen sends data to the Renard SS8. The FE and OE LEDs should remain OFF.
:*If this is correct, then your Renard SS8 has passed the diagnostics test.

<li>If the SD LED was ON and either or both the FE or OE LED came ON, then double check the Renard Dimmer plug-in settings in Vixen and retry.

<li>If no LEDs were lit in step 20, then it seems that you are not getting any data from the computer. Try the following:
:#Make sure that your interconnect cable is built according to the [[The Renard SS8 Controller Board#data cables | Renard SS8 Controller wiki]].
:#Make sure that the Renard Dimmer plug-in is selected in Vixen.
:#Replace U5
:#Inspect the solder pads of U5 and the input data connector

</ol>
 

==='''Verifying Diagnostic LEDs'''===
<ol>
<li>Turn OFF AC power

<li>Remove PIC chip U6

<li>If not already installed, place a shunt (jumper) on JP3.

<li>Turn ON AC power

<li>Power LED should be lit and the DC voltage at the [[media:Wiki - TSG Renard SS8 Meas01.gif |+5 Test Point]] should be 5.0 (+/- .5) VDC.
:*If incorrect , then go to [[Troubleshooting_Guide_-_The_Renard_SS8#Troubleshooting_Power_Problems | Troubleshooting Power Problems]]

<li>Momentarily connect a jumper (small piece of wire) between U6 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
:*HB LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
:*ZC LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
:*SD LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
:*FE LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
:*OE LED should light

<li>If all the LEDs in steps 6 thru 10 did light, then the diagnostic LEDs are operational.

<li>If all of the LEDs in steps 6 thru 10 did not light:
:a. Check for 5.0 VDC at [[media:Wiki - TSG Renard SS U6 5VDC Check (top).jpg | U6 IC socket pin 1]]
::*If incorrect, check the solder pads and/or go back to [[Troubleshooting_Guide_-_The_Renard_SS8#Troubleshooting_Power_Problems | Troubleshooting Power Problems]]
:b. Remove shunt from JP3
:c. Check for 5.0 VDC at [[media:Wiki - TSG Renard SS JP3 Check.jpg | left side of JP3]]
::*If incorrect, check the solder pads
:d. Install shunt on JP3
:e. Check for 5.0 VDC at [[media:Wiki - TSG Renard SS JP3 Check (OUT).jpg | right side of JP3]] (on underside of board).
::*If incorrect, replace the shunt (jumper)
:f. Check for approx. 5.0 VDC on the [[media:Wiki - TSG Renard SS RN1 Check.jpg | pins (on underside of board) of resistor network RN1]].
::*If correct, then probably all the LEDs are installed backwards
::*If incorrect, replace RN1

<li>If any (but not all) of the LEDs in steps 6 thru 10 did not light, measure the DC voltage at the appropriate location on the IC socket for U6. The voltage measured at each location should be approximately 3.0-3.5 VDC.

 

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="150"|
!width="250"|
|-
!|Diagnostic LED || Measure DC voltage at
|-
|HB ||U6 [[media:Wiki - 14 Pin IC Socket 13.jpg | IC socket pin 13]]
|-
|ZC ||U6 [[media:Wiki - 14 Pin IC Socket 10.jpg | IC socket pin 10]]
|-
|SD ||U6 [[media:Wiki - 14 Pin IC Socket 9.jpg | IC socket pin 9]]
|-
|FE ||U6 [[media:Wiki - 14 Pin IC Socket 8.jpg | IC socket pin 8]]
|-
|OE ||U6 [[media:Wiki - 14 Pin IC Socket 7.jpg | IC socket pin 7]]
|}
 

<li>If any voltage measured in step 13 was 0 VDC, then most probably the associated LED is installed backwards.

<li>If any voltage measured in step 13 was 5 VDC, then most probably the solder pads for the associated LED are bridged.

</ol>

 
 

=='''Troubleshooting SSR Circuitry Problems'''==
==='''Symptom(s): '''===
:*Channel remains on constantly
:*Channel does not come on when commanded
:*Triac gate resistor burnt/blown

==='''Possible Problem(s): '''===
:*Bad triac
:*Bad opto
:*Bad/missed solder joints

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS8 SSR Circuits troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>

<li> Turn OFF AC power

<li>Are any of the triac gate resistors (R18-R25) burnt/blown/damaged?
:*If so, replace that resistor and check the solder pads on the associated triac. Blown gate resistors are usually caused by a missed solder connection on the triac.

<li>Remove PIC chip U6

<li>If installed, remove the shunt (jumper) on JP3.

<li>If not already installed, attach some test lights to the terminal block of the failing channel.

<li>Turn ON AC power

<li>Test lights should be OFF
:*If the test lights are ON, go to step 19

<li>Using the following table, momentarily use a jumper to turn ON the test lights
:*Test lights should come ON when the jumper is connected to the locations in the table

 

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="70"|
!width="100"|
!width="100"|
!width="250"|
|-
!|Channel || Optoisolator || Test Lights at Terminal Block || Connect jumper between
|-
|1 ||M1 || [N Ch1]
|align="left"|
:U6 [[media: Wiki - IC socket 3-14.jpg | IC socket pin 3 and pin 14]]
|-
|2 ||M2 || [N Ch2]
|align="left"|
:U6 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
|-
|3 ||M3 || [N Ch3]
|align="left"|
:U6 [[media: Wiki - IC socket 12-14.jpg | IC socket pin 12 and pin 14]]
|-
|4 ||M4 || [N Ch4]
|align="left"|
:U6 [[media: Wiki - IC socket 11-14.jpg | IC socket pin 11 and pin 14]]
|-
|5 ||M5 || [N Ch5]
|align="left"|
:U6 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
|-
|6 ||M6 || [N Ch6]
|align="left"|
:U6 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
|-
|7 ||M7 || [N Ch7]
|align="left"|
:U6 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
|-
|8 ||M8 || [N Ch8]
|align="left"|
:U6 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
|}

<li>Does the previously bad channel now work? If it does:
:#Turn OFF AC power
:#Install PIC chip U6
:#Begin testing again where previous failure was noted

<li>Turn OFF AC power

<li>Replace the opto (M1-M8) controlling the bad channel
:*Return to step 8 and repeat tests with the new opto

<li>Continue here if replacing the opto did not fix the problem

<li>Turn OFF AC power

<li>Remove the opto (M1-M8) controlling the bad channel

<li>Turn ON AC power

 

<blockquote> <center>'''SAFETY NOTICE:''' 
'''In the following step you will be using a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] (small piece of insulated wire) to jump 120 VAC from one pin to another. You need to be very sure that you know what pins you are putting the jumper to before you proceed. Applying 120 VAC to the wrong location could/can cause some very undesirable results.'''. </center></blockquote>

 

<li>Momentarily use a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] and connect [[media:Wiki - 6 Pin IC Socket 4-6.jpg | between pins 4 and 6 of the opto socket]]

<li>If the lights still do not come on, it should only be one of the following things:
::*Bad triac
::*Bad/open triac gate resistor
::*Bad solder joints on the triac, opto socket, triac gate resistor or the terminal block

<li>If the lights did come on, measure the voltage at the [[media:Wiki - 6 Pin IC Socket 1.jpg | opto socket pin 1]]
:It should be 5 VDC
:*If incorrect, check the current limiting resistor (R10-R17) associated with that opto. You should be able to read approx 5 VDC on both sides of the resistor.
:*If correct, then something must have been overlooked during the troubleshooting process. Turn OFF the AC power and reinstall any removed components, then restart the troubleshooting process.

<li>Turn OFF AC power

<li>Remove the opto (M1-M8) controlling the bad channel

<li>Turn ON AC power

<li>Is the test light still ON?
:*If the light is still ON then it could be either a bad triac or possibly a bridged solder joint on the triac, opto socket, triac gate resistor or the terminal block.
:*If the light is OFF, then replace the opto with a new one and retest

</ol>

[[Category:Renard SS8]]

Troubleshooting Guide The Renard SS24

2009-12-26T21:05:29Z

Macrosill: /* Verifying Diagnostic LEDs */

[[Troubleshooting_Guide_%E2%80%93_The_Renard_SS24 | Click here for the previous version done by oldcgr]].

=='''Introduction'''==
:This page is intended to help identify/isolate some of the common problems individuals encounter when building/operating the Renard SS24 controller board.

:The troubleshooting procedures provided here are presented in a detailed step-by-step systematic approach. This approach is not necessarily the quickest way to find your problem. If you are looking for a quick fix, then swap anything/everything that you can and come back to these procedures if you are still having problems.

:The following procedures require the individual to be familiar with the operation of a digital multimeter (or voltmeter/ohmmeter if you prefer). If you currently do not know how to measure resistance or how to measure voltage, please take some time now an learn these basic skills before attempting these procedures. This [http://www.doctronics.co.uk/meter.htm website] provides some basic information on using multimeters.

{| style="width:60%; font-size:100%" border="1" cellspacing="0" cellpadding="10" align="center"
! <center>'''Multimeter Usage Tip'''</center>
|-
| All DC voltages in this document are referenced to GND. So for all measurements, the multimeter negative (-), usually black, lead needs to be connected to a GND point on the PCB. The best location would be the GND Test Point located below U1. The positive lead (+), usually red, gets connected to the location called out in the procedure.
|}

=='''Disclaimers'''==
:Due to the nature of the information contained on this page, it is imperative that all individuals read and understand the disclaimers contained [[Disclaimers | here]].

=='''Basic Troubleshooting Info'''==

==='''Verify Setup'''===

:The first step to successful troubleshooting is to ensure that your setup is correct.

::*Verify that the Renard SS24 is assembled correctly as compared to the [[Assembly Instructions The Renard SS24 | Renard SS24 Controller Assembly Instructions wiki]].

::*Verify that you have power/control cables connected correctly as compared to the [[The Renard SS24 Controller Board#Hooking Up the Renard SS24 | Renard SS24 Controller wiki]].

::*Verify that you have the Vixen plug-in settings correct as compared to the [[The Renard SS24 Controller Board#Computer Setup | Renard SS24 Controller wiki]].

==='''Most Common Problems'''===

:These are the most common problems encountered by individuals who have built Renard SS boards since their debut to the DIYC community:

::*'''Missed solder pads or bad solder joints'''. Many individuals get in a rush when assembling their boards and will occasionally miss a solder pad or just do a poor job on a particular solder pad. This type of problem can usually be easily identified by closely inspecting all the solder pads on the board after assembly is complete. Missed solder pads may/will cause many different problems that will cause you to spend many hours troubleshooting only to find that it was as simple as a missed solder pad. So take your time and closely inspect your solder work when you are done with the assembly.

::*'''Bad data cable coming from the computer'''. Many individuals assume that all serial cables are identical, but that is far from the truth. Just because a cable has the correct DE9 connectors on each end doesn’t mean that the wires inside are going to the correct pins for Renard operation. It is always best to physically check the pin continuity to verify that the cable will work for Renard operation. Make sure that your interconnect cable is wired according to the [[The Renard SS24 Controller Board#data cables | Renard SS24 Controller wiki]].

::*'''PICs with corrupted firmware or no firmware'''. This mostly affects individuals who get their PICs from a “group buy” with the firmware already loaded but also does impact those who program their own PICs. For whatever reason, sometimes a PIC (believed to be correctly programmed) will not behave correctly and needs to be re-flashed with the firmware. Once it is re-flashed then it works correctly. This is why all individuals who are using these boards should invest in a PIC programmer. A programmer will also enable you to switch to the diagnostics firmware, which will help tremendously during troubleshooting. Your best bet is to get the PICKIT2 or PICKIT3 from [http://www.microchip.com Microchip].

::*'''Incorrect Vixen Settings'''. It cannot be emphasized enough, the Renard boards will not work correctly if Vixen is not setup correctly. Verify that you have the Vixen plug-in settings correct as compared to the [[The Renard SS24 Controller Board#Computer Setup | Renard SS24 Controller wiki]].

=='''Troubleshooting the Renard SS24 Controller'''==

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS24 troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>
<li>Verify that you have the power/control cables connected correctly as compared to the [[The Renard SS24 Controller Board#Hooking Up the Renard SS24 | Renard SS24 Controller wiki]].

<li>Verify that you have the Vixen plug-in settings correct as compared to the [[The Renard SS24 Controller Board#Computer Setup | Renard SS24 Controller wiki]].

<li>For the following steps, the PICs (U6 thru U8) need to be programmed with the [[Renard Firmware#Regular Firmware | Renard Operational Firmware]].

<li>Turn ON AC power

<li>PWR LED should be lit
:*If incorrect , then go to [[Troubleshooting_Guide_The_Renard_SS24#Troubleshooting_Power_Problems | Troubleshooting Power Problems]].

<li>Run a Vixen sequence

<li>Do Channels 1 thru 8 respond as programmed in the Vixen sequence?
:*If they don't, then go to [[Troubleshooting_Guide_The_Renard_SS24#Troubleshooting_Diagnostics_Problems | Troubleshooting Diagnostics Problems]].
:*If the diagnostic routine passed, then go to [[Troubleshooting_Guide_The_Renard_SS24#Troubleshooting_SSR_Circuitry_Problems | Troubleshooting SSR Circuitry Problems]].

<li>Do Channels 9 thru 16 respond as programmed in the Vixen sequence?
:*If they do, go to step 15

<li>Turn OFF AC power

<li>Swap PIC chips U7 and U6

<li>Turn ON AC power

<li>Run the Vixen sequence again

<li>Do Channels 1 thru 8 respond as programmed in the Vixen sequence?
:*If they don't, reprogram or replace PIC chip U6 and retest

<li>Do Channels 9 thru 16 respond as programmed in the Vixen sequence?
:*If they don’t, then go to [[Troubleshooting_Guide_The_Renard_SS24#Troubleshooting_SSR_Circuitry_Problems | Troubleshooting SSR Circuitry Problems]].

<li>Do Channels 17 thru 24 respond as programmed in the Vixen sequence?
:*If they do, then your Renard SS24 Controller board is operational

<li>Turn OFF AC power

<li>Swap PIC chips U8 and U6

<li>Turn ON AC power

<li>Run the Vixen sequence again

<li>Do Channels 1 thru 8 respond as programmed in the Vixen sequence?
:*If they don't, reprogram or replace PIC chip U6 and retest

<li>Do Channels 9 thru 16 respond as programmed in the Vixen sequence?
:*If they don’t, replace PIC chip U6 and retest

<li>Do Channels 17 thru 24 respond as programmed in the Vixen sequence?
:*If they do, then your Renard SS24 Controller board is operational
:*If they don’t, then go to [[Troubleshooting_Guide_The_Renard_SS24#Troubleshooting_SSR_Circuitry_Problems | Troubleshooting SSR Circuitry Problems]].

</ol>

 
 

=='''Troubleshooting Power Problems'''==
==='''Symptom(s): '''===
:*PWR LED not lit
:*IC Chips hot to the touch
:*Transformer hot to the touch

==='''Possible Problem(s): '''===
:*No input voltage present
:*Transformer bad
:*Voltage Regulator bad
:*LED installed backwards
:*Blown fuse

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS Power troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>

<li>Remove power from Renard SS24

<li>Disconnect all cables.

<li>If installed, remove all 30 IC chips from their sockets (U2, U4 thru U8, and M1 thru M24).
:*This is to prevent them from being damaged further if you do have power problems.

<li>If not installed already, install an appropriate rated fuse in the left side fuse holder. Use the smallest value fuse that you have available for this portion of testing.
:*Using a smaller fuse here is for safety during initial power testing. If there are any problems with bad triacs, bridged solder pads or a bad transformer during first power application, a small fuse will blow before any permanent damage to the PCB can occur.

<li>If installed, remove the fuse from the right side fuse holder.

<li>Connect an AC power cable to the left side [N 120V] terminal block. The 120V neutral line (wide blade on a polarized plug) goes to the N terminal and the 120V hot line goes to the 120V terminal.

<li>Turn ON AC power.

<li>Did the fuse blow?
:*If it did, go to step 17

<li>Measure DC voltage at [[media:Wiki - TSG Renard SS24 Meas01.gif |+5 Test Point]].
:Voltage should be +5 VDC +/- 0.05
:*If incorrect, go to step 13

<li>Did the PWR LED light?
:*If it did, go to step 21

<li>Measure DC voltage on [[media:Wiki - TSG Renard SS24 Meas02.gif | right side of R6]].
:*If voltage is approx. 2.0-3.0 VDC, replace the LED and retest
:*If voltage is approx. 5.0 VDC, then either the LED is installed backwards or is bad

<li>Measure DC voltage on [[media:Wiki - TSG Renard SS24 Meas03.gif | left side of R6]].
:Voltage should be approx. 5.0 VDC.
:*If correct, then double check the value of R6 and/or replace R6
:*If this is incorrect, restart the troubleshooting process.

<li>Measure DC voltage at [[media:Wiki - TSG Renard SS24 Meas04.gif | cathode of D3 & D4]].
:Voltage should be above +6 VDC but less than +12 VDC.
:*If correct, voltage regulator U1 is probably bad.

<li>Measure AC voltage [[media:Wiki - TSG Renard SS24 Meas05.gif | between R1 and R2]].
:Voltage should be above 6 VAC
:*If correct, one or more diodes D1 thru D4 could be bad or incorrectly installed.

<li>Measure AC voltage between [[media:Wiki - TSG Renard SS24 Meas06.gif | top side of F1]] and any N terminal.
:Voltage should be 115-120 VAC
:*If correct, transformer TF1 is probably bad.

<li>Measure AC voltage between [[media:Wiki - TSG Renard SS24 Meas07.gif | bottom side of F1]] and any N terminal.
:Voltage should be 115-120 VAC
:*If correct, fuse F1 is probably bad.

<li>Turn OFF AC power

<li>Remove F1

<li>Turn ON AC power

<li>Recheck AC voltage between [[media:Wiki - TSG Renard SS24 Meas07.gif | bottom side of F1]] and any N terminal.
:Voltage should be 115-120 VAC
:*If the voltage is now correct but was low or missing in step 16 or blew the fuse at initial turn-on, possible problems could be:
::Bad transformer (shorted primary)
::Bad/shorted triac
::Shorted/bad solder connection(s)
:*Carefully inspect the board for any possible problems with the solder connections. Fix any possible problems and then restart the troubleshooting process.
:*After other attempts to fix the problem have failed, the last resort would be to remove each triac and the transformer til good power was seen with F1 installed.

<li>If you have gotten to this step, then your board has good +5 VDC and the PWR LED turns ON when AC power is applied without any of the IC chips installed.
:*If this is incorrect, restart the troubleshooting process.

<li>Turn OFF AC power

<li>Install one of the IC chips (U2, U4 thru U8, and M1 thru M24) into its respective socket.

<li>Turn ON AC power

<li>Did the PWR LED light?
:*If it did not, then the last IC chip installed is bad and needs to be replaced.
:*If it did, then repeat steps 22 thru 25 until all IC chips are installed.

<li>Your Renard SS board should now have all the IC chips installed and have good DC power on the board.

</ol>

 
 

=='''Troubleshooting Diagnostics Problems'''==
==='''Symptom(s): '''===
:*Diagnostic LEDs do not light
:*HB and ZC LED do not flash
:*SD LED does not come on when receiving Vixen data
:*FE and/or OE LEDs light

==='''Possible Problem(s): '''===
:*Oscillator bad
:*Zero Cross signal bad
:*Bad or no data coming from Vixen
:*Vixen settings incorrect
:*Diagnostic LEDs bad or installed backwards
:*PIC bad

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS Diagnostics troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>
<li>Turn OFF AC power

<li>Remove PIC chip U6

<li>Install a PIC programmed with the [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]] into the U6 position.

<li>Place a shunt (jumper) on JP3

<li>If desired, attached lights to terminal blocks [N Ch1] thru [N Ch8]. The diagnostics can be done with only the on-board LEDs.

<li>Ensure that the data cable from the computer running Vixen is connected to either J2 or JDP1.

<li>If receiving RS232 data from the computer, place a shunt on JP1.

<li>Do not run any Vixen sequences until directed to do so in step 19.

<li>Turn ON AC power

<li>PWR LED should be lit
:*If incorrect , then go to [[Troubleshooting_Guide_The_Renard_SS24#Troubleshooting_Power_Problems | Troubleshooting Power Problems]].

<li>The [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]] should perform the following channel test:
:*All channels ON for approx. 2 seconds
:*All channels OFF for approx. 2 seconds
:*Channel 1 turns ON for approx. 1 second then turns OFF
:*Channel 2 (HB LED) turns ON for approx. 1 second then turns OFF
:*Channel 3 turns ON for approx. 1 second then turns OFF
:*Channel 4 turns ON for approx. 1 second then turns OFF
:*Channel 5 (ZC LED) turns ON for approx. 1 second then turns OFF
:*Channel 6 (SD LED) turns ON for approx. 1 second then turns OFF
:*Channel 7 (FE LED) turns ON for approx. 1 second then turns OFF
:*Channel 8 (OE LED) turns ON for approx. 1 second then turns OFF
:*:The above routine is done three times 

<li>If no LEDs/channels came on during the above routine:
:#[[Troubleshooting_Guide_-_The_Renard_SS24#Verifying_Diagnostic_LEDs | Verify that the diagnostic LEDs are operational]]
:#Reflash the PIC with the [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]]
:#If the problem continues, then edit the [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]] to change from using the external oscillator to using the internal oscillator. If you don't know how to do this, then download this version of the [[media:Ren-diag-beta-20090117 (intosc).asm | Beta Renard Diagnostics Firmware]].
:::*If the LEDs/channels are now working, then there is a problem with the oscillator U3. Check the solder pads and/or replace U3.
:::*If no LEDs/channels came on, then either the PIC is bad or you have no DC power to the PIC.

<li>If the LEDs appear dim when all are on but normal when only a single LED is lit, then it is possible that resistor network RN1 is installed backwards.
:*You can choose to live with this condition but you will have to make sure that JP3 is not installed while running the operational firmware.

<li>If any (but not all) LEDs did not come during the step 11 routine, then go to [[Troubleshooting_Guide_The_Renard_SS24#Verifying_Diagnostic_LEDs | Verifying Diagnostic LEDs]]

<li>If you used lights hooked up the channels and they did not respond correctly, then go to [[Troubleshooting_Guide_The_Renard_SS24#Troubleshooting_SSR_Circuitry_Problems | Troubleshooting SSR Circuitry Problems]]

<li>The [[Renard Firmware#Beta Diagnostic Firmware | Renard Diagnostic Firmware]] should now be blinking the HB LED (channel 2) and ZC LED (channel 5). All other channels/LEDs should be OFF.

<li>If the ZC LED (channel 5) is not blinking:
:Measure voltage at [[media:Wiki - TSG Renard SS16 SSR Meas Pin4.jpg | U6 pin 4]] or [[media:Wiki - TSG Renard SS16 SSR Meas Pin5.jpg | U2 pin 5]], should only be approximately .3 VDC. If you have an oscilloscope, you should see a signal like the purple trace in this [[media:ZeroCross.gif | image]].
::*If voltage is around 5.0 VDC , then the ZC is not working. Possible solutions:
:::#Replace U2
:::#Check the values of R1 & R2
:::#Check the solder pads on all the above components

<li>If you have gotten to this step, then your board appears to be functioning correctly so far. Now it is time to see if it will communicate with the computer.

 

<blockquote> <center>'''REMINDER:''' 
'''Make sure that Vixen is configured correctly before attempting the next step. The settings for the Renard Dimmer Plug-In should be set as shown on [[The Renard SS24 Controller Board#Computer Setup | The Renard SS24 Controller Board wiki page]]'''. </center></blockquote>

 

<li>Run a Vixen sequence

 

<blockquote> <center>'''NOTE:''' 
'''Vixen only sends out data when there is a change in event data. So make sure that the test sequence you are using has frequent changes in the event data.'''.</center></blockquote>

 

<li>SD LED will be ON whenever Vixen sends data to the Renard SS24. The FE and OE LEDs should remain OFF.
:*If this is correct, then your Renard SS24 has passed the diagnostics test.

<li>If the SD LED was ON and either or both the FE or OE LED came ON, then double check the Renard Dimmer plug-in settings in Vixen and retry.

<li>If no LEDs were lit in step 20, then it seems that you are not getting any data from the computer. Try the following:
:#Make sure that your interconnect cable is built according to the [[The Renard SS24 Controller Board#data cables | Renard SS24 Controller wiki]].
:#Make sure that the Renard Dimmer plug-in is selected in Vixen.
:#Replace U5
:#Inspect the solder pads of U5 and the input data connector

</ol>
 

==='''Verifying Diagnostic LEDs'''===
<ol>
<li>Turn OFF AC power

<li>Remove PIC chip U6

<li>If not already installed, place a shunt (jumper) on JP3.

<li>Turn ON AC power

<li>Power LED should be lit and the DC voltage at the [[media:Wiki - TSG Renard SS24 Meas01.gif |+5 Test Point]] should be 5.0 (+/- .5) VDC.
:*If incorrect , then go to [[Troubleshooting_Guide_The_Renard_SS24#Troubleshooting_Power_Problems | Troubleshooting Power Problems]]

<li>Momentarily connect a jumper (small piece of wire) between U6 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
:*HB LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
:*ZC LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
:*SD LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
:*FE LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
:*OE LED should light

<li>If all the LEDs in steps 6 thru 10 did light, then the diagnostic LEDs are operational.

<li>If all of the LEDs in steps 6 thru 10 did not light:
:a. Check for 5.0 VDC at [[media:Wiki - TSG Renard SS U6 5VDC Check (top).jpg | U6 IC socket pin 1]]
::*If incorrect, check the solder pads and/or go back to [[Troubleshooting_Guide_-_The_Renard_SS24#Troubleshooting_Power_Problems | Troubleshooting Power Problems]]
:b. Remove shunt from JP3
:c. Check for 5.0 VDC at [[media:Wiki - TSG Renard SS JP3 Check.jpg | left side of JP3]]
::*If incorrect, check the solder pads
:d. Install shunt on JP3
:e. Check for 5.0 VDC at [[media:Wiki - TSG Renard SS JP3 Check (OUT).jpg | right side of JP3]] (on underside of board).
::*If incorrect, replace the shunt (jumper)
:f. Check for approx. 5.0 VDC on the [[media:Wiki - TSG Renard SS RN1 Check.jpg | pins (on underside of board) of resistor network RN1]].
::*If correct, then probably all the LEDs are installed backwards
::*If incorrect, replace RN1

<li>If any (but not all) of the LEDs in steps 6 thru 10 did not light, measure the DC voltage at the appropriate location on the IC socket for U6. The voltage measured at each location should be approximately 3.0-3.5 VDC.

 

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="150"|
!width="250"|
|-
!|Diagnostic LED || Measure DC voltage at
|-
|HB ||U6 [[media:Wiki - 14 Pin IC Socket 13.jpg | IC socket pin 13]]
|-
|ZC ||U6 [[media:Wiki - 14 Pin IC Socket 10.jpg | IC socket pin 10]]
|-
|SD ||U6 [[media:Wiki - 14 Pin IC Socket 9.jpg | IC socket pin 9]]
|-
|FE ||U6 [[media:Wiki - 14 Pin IC Socket 8.jpg | IC socket pin 8]]
|-
|OE ||U6 [[media:Wiki - 14 Pin IC Socket 7.jpg | IC socket pin 7]]
|}
 

<li>If any voltage measured in step 13 was 0 VDC, then most probably the associated LED is installed backwards.

<li>If any voltage measured in step 13 was 5 VDC, then most probably the solder pads for the associated LED are bridged.

</ol>

 
 

=='''Troubleshooting SSR Circuitry Problems'''==
==='''Symptom(s): '''===
:*Channel remains on constantly
:*Channel does not come on when commanded
:*Triac gate resistor burnt/blown

==='''Possible Problem(s): '''===
:*Bad triac
:*Bad opto
:*Bad/missed solder joints

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS24 SSR Circuits troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>

<li> Turn OFF AC power

<li>Are any of the triac gate resistors (R34-R57) burnt/blown/damaged?
:*If so, replace that resistor and check the solder pads on the associated triac. Blown gate resistors are usually caused by a missed solder connection on the triac.

<li>Are channels 13 thru 24 bad? If they are,
:*Check the right side fuse
:*Check the power connection to the right side of the board
:*Check the solder pads on the right side fuse holder

<li>Is the problem in channels 1 thru 8?
:*If not, go to step 21

<li>Remove PIC chip U6

<li>If installed, remove the shunt (jumper) on JP3.

<li>If not already installed, attach some test lights to the terminal block of the failing channel.

<li>Turn ON AC power

<li>Test lights should be OFF
:*If the test lights are ON, go to step 53

<li>Using the following table, momentarily use a jumper to turn ON the test lights
:*Test lights should come ON when the jumper is connected to the locations in the table

 

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="70"|
!width="100"|
!width="100"|
!width="250"|
|-
!|Channel || Optoisolator || Test Lights at Terminal Block || Connect jumper between
|-
|1 ||M1 || [N Ch1]
|align="left"|
:U6 [[media: Wiki - IC socket 3-14.jpg | IC socket pin 3 and pin 14]]
|-
|2 ||M2 || [N Ch2]
|align="left"|
:U6 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
|-
|3 ||M3 || [N Ch3]
|align="left"|
:U6 [[media: Wiki - IC socket 12-14.jpg | IC socket pin 12 and pin 14]]
|-
|4 ||M4 || [N Ch4]
|align="left"|
:U6 [[media: Wiki - IC socket 11-14.jpg | IC socket pin 11 and pin 14]]
|-
|5 ||M5 || [N Ch5]
|align="left"|
:U6 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
|-
|6 ||M6 || [N Ch6]
|align="left"|
:U6 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
|-
|7 ||M7 || [N Ch7]
|align="left"|
:U6 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
|-
|8 ||M8 || [N Ch8]
|align="left"|
:U6 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
|}

<li>Does the previously bad channel now work? If it does:
:#Turn OFF AC power
:#Install PIC chip U6
:#Begin testing again where previous failure was noted

<li>Turn OFF AC power

<li>Replace the opto (M1-M8) controlling the bad channel
:*Return to step 8 and repeat tests with the new opto

<li>Continue here if replacing the opto did not fix the problem

<li>Turn OFF AC power

<li>Remove the opto (M1-M8) controlling the bad channel

<li>Turn ON AC power

 

<blockquote> <center>'''SAFETY NOTICE:''' 
'''In the following step you will be using a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] (small piece of insulated wire) to jump 120 VAC from one pin to another. You need to be very sure that you know what pins you are putting the jumper to before you proceed. Applying 120 VAC to the wrong location could/can cause some very undesirable results.'''. </center></blockquote>

 

<li>Momentarily use a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] and connect [[media:Wiki - 6 Pin IC Socket 4-6.jpg | between pins 4 and 6 of the opto socket]]

<li>If the lights still do not come on, it should only be one of the following things:
::*Bad triac
::*Bad/open triac gate resistor
::*Bad solder joints on the triac, opto socket, triac gate resistor or the terminal block

<li>If the lights did come on, measure the voltage at the [[media:Wiki - 6 Pin IC Socket 1.jpg | opto socket pin 1]]
:It should be 5 VDC
:*If incorrect, check the current limiting resistor (R10-R17) associated with that opto. You should be able to read approx 5 VDC on both sides of the resistor.
:*If correct, then something must have been overlooked during the troubleshooting process. Turn OFF the AC power and reinstall any removed components, then restart the troubleshooting process.

<li>Is the problem in channels 9 thru 16?
:*If not, go to step 37

<li>Remove PIC chip U7

<li>If not already installed, attach some test lights to the terminal block of the failing channel.

<li>Turn ON AC power

<li>Test lights should be OFF
:*If the test lights are ON, go to step 53

<li>Using the following table, momentarily use a jumper to turn ON the test lights
:*Test lights should come ON when the jumper is connected to the locations in the table

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="70"|
!width="100"|
!width="100"|
!width="250"|
|-
!|Channel ||Optoisolator || Test Lights at Terminal Block || Connect jumper between
|-
|9 ||M9 || [N Ch9]
|align="left"|
:U7 [[media: Wiki - IC socket 3-14.jpg | IC socket pin 3 and pin 14]]
|-
|10 ||M10 || [N Ch10]
|align="left"|
:U7 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
|-
|11 ||M11 || [N Ch11]
|align="left"|
:U7 [[media: Wiki - IC socket 12-14.jpg | IC socket pin 12 and pin 14]]
|-
|12 ||M12 || [N Ch12]
|align="left"|
:U7 [[media: Wiki - IC socket 11-14.jpg | IC socket pin 11 and pin 14]]
|-
|13 ||M13 || [N Ch13]
|align="left"|
:U7 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
|-
|14 ||M14 || [N Ch14]
|align="left"|
:U7 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
|-
|15 ||M15 || [N Ch15]
|align="left"|
:U7 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
|-
|16 ||M16 || [N Ch16]
|align="left"|
:U7 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
|}

<li>Does the previously bad channel now work? If it does:
:#Turn OFF AC power
:#Install PIC chip U7
:#Begin testing again where previous failure was noted

<li>Turn OFF AC power

<li>Replace the opto (M9-M16) controlling the bad channel
:*Return to step 24 and repeat tests with the new opto

<li>Continue here if replacing the opto did not fix the problem

<li>Turn OFF AC power

<li>Remove the opto (M9-M16) controlling the bad channel

<li>Turn ON AC power

 

<blockquote> <center>'''SAFETY NOTICE:''' 
'''In the following step you will be using a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] (small piece of insulated wire) to jump 120 VAC from one pin to another. You need to be very sure that you know what pins you are putting the jumper to before you proceed. Applying 120 VAC to the wrong location could/can cause some very undesirable results.'''. </center></blockquote>

 

<li>Momentarily use a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] and connect [[media:Wiki - 6 Pin IC Socket 4-6.jpg | between pins 4 and 6 of the opto socket]]

<li>If the lights still do not come on, it should only be one of the following things:
::*Bad triac
::*Bad/open triac gate resistor
::*Bad solder joints on the triac, opto socket, triac gate resistor or the terminal block

<li>If the lights did come on, measure the voltage at the [[media:Wiki - 6 Pin IC Socket 1.jpg | opto socket pin 1]]
:It should be 5 VDC
:*If incorrect, check the current limiting resistor (R18-R25) associated with that opto. You should be able to read approx 5 VDC on both sides of the resistor.
:*If correct, then something must have been overlooked during the troubleshooting process. Turn OFF the AC power and reinstall any removed components, then restart the troubleshooting process.

<li>Is the problem in channels 17 thru 24?
:*If not, then your Renard SS24 should be operational.

<li>Remove PIC chip U8

<li>If not already installed, attach some test lights to the terminal block of the failing channel.

<li>Turn ON AC power

<li>Test lights should be OFF
:*If the test lights are ON, go to step 53

<li>Using the following table, momentarily use a jumper to turn ON the test lights
:*Test lights should come ON when the jumper is connected to the locations in the table

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="70"|
!width="100"|
!width="100"|
!width="250"|
|-
!|Channel ||Optoisolator || Test Lights at Terminal Block || Connect jumper between
|-
|17 ||M17 || [N Ch17]
|align="left"|
:U8 [[media: Wiki - IC socket 3-14.jpg | IC socket pin 3 and pin 14]]
|-
|18 ||M18 || [N Ch18]
|align="left"|
:U8 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
|-
|19 ||M19 || [N Ch19]
|align="left"|
:U8 [[media: Wiki - IC socket 12-14.jpg | IC socket pin 12 and pin 14]]
|-
|20 ||M20 || [N Ch20]
|align="left"|
:U8 [[media: Wiki - IC socket 11-14.jpg | IC socket pin 11 and pin 14]]
|-
|21 ||M21 || [N Ch21]
|align="left"|
:U8 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
|-
|22 ||M22 || [N Ch22]
|align="left"|
:U8 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
|-
|23 ||M23 || [N Ch23]
|align="left"|
:U8 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
|-
|24 ||M24 || [N Ch24]
|align="left"|
:U8 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
|}

<li>Does the previously bad channel now work? If it does:
:#Turn OFF AC power
:#Install PIC chip U8
:#Begin testing again where previous failure was noted

<li>Turn OFF AC power

<li>Replace the opto (M17-M24) controlling the bad channel
:*Return to step 40 and repeat tests with the new opto

<li>Continue here if replacing the opto did not fix the problem

<li>Turn OFF AC power

<li>Remove the opto (M17-M24) controlling the bad channel

<li>Turn ON AC power

 

<blockquote> <center>'''SAFETY NOTICE:''' 
'''In the following step you will be using a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] (small piece of insulated wire) to jump 120 VAC from one pin to another. You need to be very sure that you know what pins you are putting the jumper to before you proceed. Applying 120 VAC to the wrong location could/can cause some very undesirable results.'''. </center></blockquote>

 

<li>Momentarily use a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] and connect [[media:Wiki - 6 Pin IC Socket 4-6.jpg | between pins 4 and 6 of the opto socket]]

<li>If the lights still do not come on, it should only be one of the following things:
::*Bad triac
::*Bad/open triac gate resistor
::*Bad solder joints on the triac, opto socket, triac gate resistor or the terminal block

<li>If the lights did come on, measure the voltage at the [[media:Wiki - 6 Pin IC Socket 1.jpg | opto socket pin 1]]
:It should be 5 VDC
:*If incorrect, check the current limiting resistor (R26-R33) associated with that opto. You should be able to read approx 5 VDC on both sides of the resistor.
:*If correct, then something must have been overlooked during the troubleshooting process. Turn OFF the AC power and reinstall any removed components, then restart the troubleshooting process.

<li>Turn OFF AC power

<li>Remove the opto (M1-M24) controlling the bad channel

<li>Turn ON AC power

<li>Is the test light still ON?
:*If the light is still ON then it could be either a bad triac or possibly a bridged solder joint on the triac, opto socket, triac gate resistor or the terminal block.
:*If the light is OFF, then replace the opto with a new one and retest

</ol>

[[Category:Renard SS24]]

Troubleshooting Guide The Renard SS24

2009-12-26T21:04:43Z

Macrosill: /* Troubleshooting Steps */

[[Troubleshooting_Guide_%E2%80%93_The_Renard_SS24 | Click here for the previous version done by oldcgr]].

=='''Introduction'''==
:This page is intended to help identify/isolate some of the common problems individuals encounter when building/operating the Renard SS24 controller board.

:The troubleshooting procedures provided here are presented in a detailed step-by-step systematic approach. This approach is not necessarily the quickest way to find your problem. If you are looking for a quick fix, then swap anything/everything that you can and come back to these procedures if you are still having problems.

:The following procedures require the individual to be familiar with the operation of a digital multimeter (or voltmeter/ohmmeter if you prefer). If you currently do not know how to measure resistance or how to measure voltage, please take some time now an learn these basic skills before attempting these procedures. This [http://www.doctronics.co.uk/meter.htm website] provides some basic information on using multimeters.

{| style="width:60%; font-size:100%" border="1" cellspacing="0" cellpadding="10" align="center"
! <center>'''Multimeter Usage Tip'''</center>
|-
| All DC voltages in this document are referenced to GND. So for all measurements, the multimeter negative (-), usually black, lead needs to be connected to a GND point on the PCB. The best location would be the GND Test Point located below U1. The positive lead (+), usually red, gets connected to the location called out in the procedure.
|}

=='''Disclaimers'''==
:Due to the nature of the information contained on this page, it is imperative that all individuals read and understand the disclaimers contained [[Disclaimers | here]].

=='''Basic Troubleshooting Info'''==

==='''Verify Setup'''===

:The first step to successful troubleshooting is to ensure that your setup is correct.

::*Verify that the Renard SS24 is assembled correctly as compared to the [[Assembly Instructions The Renard SS24 | Renard SS24 Controller Assembly Instructions wiki]].

::*Verify that you have power/control cables connected correctly as compared to the [[The Renard SS24 Controller Board#Hooking Up the Renard SS24 | Renard SS24 Controller wiki]].

::*Verify that you have the Vixen plug-in settings correct as compared to the [[The Renard SS24 Controller Board#Computer Setup | Renard SS24 Controller wiki]].

==='''Most Common Problems'''===

:These are the most common problems encountered by individuals who have built Renard SS boards since their debut to the DIYC community:

::*'''Missed solder pads or bad solder joints'''. Many individuals get in a rush when assembling their boards and will occasionally miss a solder pad or just do a poor job on a particular solder pad. This type of problem can usually be easily identified by closely inspecting all the solder pads on the board after assembly is complete. Missed solder pads may/will cause many different problems that will cause you to spend many hours troubleshooting only to find that it was as simple as a missed solder pad. So take your time and closely inspect your solder work when you are done with the assembly.

::*'''Bad data cable coming from the computer'''. Many individuals assume that all serial cables are identical, but that is far from the truth. Just because a cable has the correct DE9 connectors on each end doesn’t mean that the wires inside are going to the correct pins for Renard operation. It is always best to physically check the pin continuity to verify that the cable will work for Renard operation. Make sure that your interconnect cable is wired according to the [[The Renard SS24 Controller Board#data cables | Renard SS24 Controller wiki]].

::*'''PICs with corrupted firmware or no firmware'''. This mostly affects individuals who get their PICs from a “group buy” with the firmware already loaded but also does impact those who program their own PICs. For whatever reason, sometimes a PIC (believed to be correctly programmed) will not behave correctly and needs to be re-flashed with the firmware. Once it is re-flashed then it works correctly. This is why all individuals who are using these boards should invest in a PIC programmer. A programmer will also enable you to switch to the diagnostics firmware, which will help tremendously during troubleshooting. Your best bet is to get the PICKIT2 or PICKIT3 from [http://www.microchip.com Microchip].

::*'''Incorrect Vixen Settings'''. It cannot be emphasized enough, the Renard boards will not work correctly if Vixen is not setup correctly. Verify that you have the Vixen plug-in settings correct as compared to the [[The Renard SS24 Controller Board#Computer Setup | Renard SS24 Controller wiki]].

=='''Troubleshooting the Renard SS24 Controller'''==

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS24 troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>
<li>Verify that you have the power/control cables connected correctly as compared to the [[The Renard SS24 Controller Board#Hooking Up the Renard SS24 | Renard SS24 Controller wiki]].

<li>Verify that you have the Vixen plug-in settings correct as compared to the [[The Renard SS24 Controller Board#Computer Setup | Renard SS24 Controller wiki]].

<li>For the following steps, the PICs (U6 thru U8) need to be programmed with the [[Renard Firmware#Regular Firmware | Renard Operational Firmware]].

<li>Turn ON AC power

<li>PWR LED should be lit
:*If incorrect , then go to [[Troubleshooting_Guide_The_Renard_SS24#Troubleshooting_Power_Problems | Troubleshooting Power Problems]].

<li>Run a Vixen sequence

<li>Do Channels 1 thru 8 respond as programmed in the Vixen sequence?
:*If they don't, then go to [[Troubleshooting_Guide_The_Renard_SS24#Troubleshooting_Diagnostics_Problems | Troubleshooting Diagnostics Problems]].
:*If the diagnostic routine passed, then go to [[Troubleshooting_Guide_The_Renard_SS24#Troubleshooting_SSR_Circuitry_Problems | Troubleshooting SSR Circuitry Problems]].

<li>Do Channels 9 thru 16 respond as programmed in the Vixen sequence?
:*If they do, go to step 15

<li>Turn OFF AC power

<li>Swap PIC chips U7 and U6

<li>Turn ON AC power

<li>Run the Vixen sequence again

<li>Do Channels 1 thru 8 respond as programmed in the Vixen sequence?
:*If they don't, reprogram or replace PIC chip U6 and retest

<li>Do Channels 9 thru 16 respond as programmed in the Vixen sequence?
:*If they don’t, then go to [[Troubleshooting_Guide_The_Renard_SS24#Troubleshooting_SSR_Circuitry_Problems | Troubleshooting SSR Circuitry Problems]].

<li>Do Channels 17 thru 24 respond as programmed in the Vixen sequence?
:*If they do, then your Renard SS24 Controller board is operational

<li>Turn OFF AC power

<li>Swap PIC chips U8 and U6

<li>Turn ON AC power

<li>Run the Vixen sequence again

<li>Do Channels 1 thru 8 respond as programmed in the Vixen sequence?
:*If they don't, reprogram or replace PIC chip U6 and retest

<li>Do Channels 9 thru 16 respond as programmed in the Vixen sequence?
:*If they don’t, replace PIC chip U6 and retest

<li>Do Channels 17 thru 24 respond as programmed in the Vixen sequence?
:*If they do, then your Renard SS24 Controller board is operational
:*If they don’t, then go to [[Troubleshooting_Guide_The_Renard_SS24#Troubleshooting_SSR_Circuitry_Problems | Troubleshooting SSR Circuitry Problems]].

</ol>

 
 

=='''Troubleshooting Power Problems'''==
==='''Symptom(s): '''===
:*PWR LED not lit
:*IC Chips hot to the touch
:*Transformer hot to the touch

==='''Possible Problem(s): '''===
:*No input voltage present
:*Transformer bad
:*Voltage Regulator bad
:*LED installed backwards
:*Blown fuse

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS Power troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>

<li>Remove power from Renard SS24

<li>Disconnect all cables.

<li>If installed, remove all 30 IC chips from their sockets (U2, U4 thru U8, and M1 thru M24).
:*This is to prevent them from being damaged further if you do have power problems.

<li>If not installed already, install an appropriate rated fuse in the left side fuse holder. Use the smallest value fuse that you have available for this portion of testing.
:*Using a smaller fuse here is for safety during initial power testing. If there are any problems with bad triacs, bridged solder pads or a bad transformer during first power application, a small fuse will blow before any permanent damage to the PCB can occur.

<li>If installed, remove the fuse from the right side fuse holder.

<li>Connect an AC power cable to the left side [N 120V] terminal block. The 120V neutral line (wide blade on a polarized plug) goes to the N terminal and the 120V hot line goes to the 120V terminal.

<li>Turn ON AC power.

<li>Did the fuse blow?
:*If it did, go to step 17

<li>Measure DC voltage at [[media:Wiki - TSG Renard SS24 Meas01.gif |+5 Test Point]].
:Voltage should be +5 VDC +/- 0.05
:*If incorrect, go to step 13

<li>Did the PWR LED light?
:*If it did, go to step 21

<li>Measure DC voltage on [[media:Wiki - TSG Renard SS24 Meas02.gif | right side of R6]].
:*If voltage is approx. 2.0-3.0 VDC, replace the LED and retest
:*If voltage is approx. 5.0 VDC, then either the LED is installed backwards or is bad

<li>Measure DC voltage on [[media:Wiki - TSG Renard SS24 Meas03.gif | left side of R6]].
:Voltage should be approx. 5.0 VDC.
:*If correct, then double check the value of R6 and/or replace R6
:*If this is incorrect, restart the troubleshooting process.

<li>Measure DC voltage at [[media:Wiki - TSG Renard SS24 Meas04.gif | cathode of D3 & D4]].
:Voltage should be above +6 VDC but less than +12 VDC.
:*If correct, voltage regulator U1 is probably bad.

<li>Measure AC voltage [[media:Wiki - TSG Renard SS24 Meas05.gif | between R1 and R2]].
:Voltage should be above 6 VAC
:*If correct, one or more diodes D1 thru D4 could be bad or incorrectly installed.

<li>Measure AC voltage between [[media:Wiki - TSG Renard SS24 Meas06.gif | top side of F1]] and any N terminal.
:Voltage should be 115-120 VAC
:*If correct, transformer TF1 is probably bad.

<li>Measure AC voltage between [[media:Wiki - TSG Renard SS24 Meas07.gif | bottom side of F1]] and any N terminal.
:Voltage should be 115-120 VAC
:*If correct, fuse F1 is probably bad.

<li>Turn OFF AC power

<li>Remove F1

<li>Turn ON AC power

<li>Recheck AC voltage between [[media:Wiki - TSG Renard SS24 Meas07.gif | bottom side of F1]] and any N terminal.
:Voltage should be 115-120 VAC
:*If the voltage is now correct but was low or missing in step 16 or blew the fuse at initial turn-on, possible problems could be:
::Bad transformer (shorted primary)
::Bad/shorted triac
::Shorted/bad solder connection(s)
:*Carefully inspect the board for any possible problems with the solder connections. Fix any possible problems and then restart the troubleshooting process.
:*After other attempts to fix the problem have failed, the last resort would be to remove each triac and the transformer til good power was seen with F1 installed.

<li>If you have gotten to this step, then your board has good +5 VDC and the PWR LED turns ON when AC power is applied without any of the IC chips installed.
:*If this is incorrect, restart the troubleshooting process.

<li>Turn OFF AC power

<li>Install one of the IC chips (U2, U4 thru U8, and M1 thru M24) into its respective socket.

<li>Turn ON AC power

<li>Did the PWR LED light?
:*If it did not, then the last IC chip installed is bad and needs to be replaced.
:*If it did, then repeat steps 22 thru 25 until all IC chips are installed.

<li>Your Renard SS board should now have all the IC chips installed and have good DC power on the board.

</ol>

 
 

=='''Troubleshooting Diagnostics Problems'''==
==='''Symptom(s): '''===
:*Diagnostic LEDs do not light
:*HB and ZC LED do not flash
:*SD LED does not come on when receiving Vixen data
:*FE and/or OE LEDs light

==='''Possible Problem(s): '''===
:*Oscillator bad
:*Zero Cross signal bad
:*Bad or no data coming from Vixen
:*Vixen settings incorrect
:*Diagnostic LEDs bad or installed backwards
:*PIC bad

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS Diagnostics troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>
<li>Turn OFF AC power

<li>Remove PIC chip U6

<li>Install a PIC programmed with the [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]] into the U6 position.

<li>Place a shunt (jumper) on JP3

<li>If desired, attached lights to terminal blocks [N Ch1] thru [N Ch8]. The diagnostics can be done with only the on-board LEDs.

<li>Ensure that the data cable from the computer running Vixen is connected to either J2 or JDP1.

<li>If receiving RS232 data from the computer, place a shunt on JP1.

<li>Do not run any Vixen sequences until directed to do so in step 19.

<li>Turn ON AC power

<li>PWR LED should be lit
:*If incorrect , then go to [[Troubleshooting_Guide_The_Renard_SS24#Troubleshooting_Power_Problems | Troubleshooting Power Problems]].

<li>The [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]] should perform the following channel test:
:*All channels ON for approx. 2 seconds
:*All channels OFF for approx. 2 seconds
:*Channel 1 turns ON for approx. 1 second then turns OFF
:*Channel 2 (HB LED) turns ON for approx. 1 second then turns OFF
:*Channel 3 turns ON for approx. 1 second then turns OFF
:*Channel 4 turns ON for approx. 1 second then turns OFF
:*Channel 5 (ZC LED) turns ON for approx. 1 second then turns OFF
:*Channel 6 (SD LED) turns ON for approx. 1 second then turns OFF
:*Channel 7 (FE LED) turns ON for approx. 1 second then turns OFF
:*Channel 8 (OE LED) turns ON for approx. 1 second then turns OFF
:*:The above routine is done three times 

<li>If no LEDs/channels came on during the above routine:
:#[[Troubleshooting_Guide_-_The_Renard_SS24#Verifying_Diagnostic_LEDs | Verify that the diagnostic LEDs are operational]]
:#Reflash the PIC with the [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]]
:#If the problem continues, then edit the [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]] to change from using the external oscillator to using the internal oscillator. If you don't know how to do this, then download this version of the [[media:Ren-diag-beta-20090117 (intosc).asm | Beta Renard Diagnostics Firmware]].
:::*If the LEDs/channels are now working, then there is a problem with the oscillator U3. Check the solder pads and/or replace U3.
:::*If no LEDs/channels came on, then either the PIC is bad or you have no DC power to the PIC.

<li>If the LEDs appear dim when all are on but normal when only a single LED is lit, then it is possible that resistor network RN1 is installed backwards.
:*You can choose to live with this condition but you will have to make sure that JP3 is not installed while running the operational firmware.

<li>If any (but not all) LEDs did not come during the step 11 routine, then go to [[Troubleshooting_Guide_The_Renard_SS24#Verifying_Diagnostic_LEDs | Verifying Diagnostic LEDs]]

<li>If you used lights hooked up the channels and they did not respond correctly, then go to [[Troubleshooting_Guide_The_Renard_SS24#Troubleshooting_SSR_Circuitry_Problems | Troubleshooting SSR Circuitry Problems]]

<li>The [[Renard Firmware#Beta Diagnostic Firmware | Renard Diagnostic Firmware]] should now be blinking the HB LED (channel 2) and ZC LED (channel 5). All other channels/LEDs should be OFF.

<li>If the ZC LED (channel 5) is not blinking:
:Measure voltage at [[media:Wiki - TSG Renard SS16 SSR Meas Pin4.jpg | U6 pin 4]] or [[media:Wiki - TSG Renard SS16 SSR Meas Pin5.jpg | U2 pin 5]], should only be approximately .3 VDC. If you have an oscilloscope, you should see a signal like the purple trace in this [[media:ZeroCross.gif | image]].
::*If voltage is around 5.0 VDC , then the ZC is not working. Possible solutions:
:::#Replace U2
:::#Check the values of R1 & R2
:::#Check the solder pads on all the above components

<li>If you have gotten to this step, then your board appears to be functioning correctly so far. Now it is time to see if it will communicate with the computer.

 

<blockquote> <center>'''REMINDER:''' 
'''Make sure that Vixen is configured correctly before attempting the next step. The settings for the Renard Dimmer Plug-In should be set as shown on [[The Renard SS24 Controller Board#Computer Setup | The Renard SS24 Controller Board wiki page]]'''. </center></blockquote>

 

<li>Run a Vixen sequence

 

<blockquote> <center>'''NOTE:''' 
'''Vixen only sends out data when there is a change in event data. So make sure that the test sequence you are using has frequent changes in the event data.'''.</center></blockquote>

 

<li>SD LED will be ON whenever Vixen sends data to the Renard SS24. The FE and OE LEDs should remain OFF.
:*If this is correct, then your Renard SS24 has passed the diagnostics test.

<li>If the SD LED was ON and either or both the FE or OE LED came ON, then double check the Renard Dimmer plug-in settings in Vixen and retry.

<li>If no LEDs were lit in step 20, then it seems that you are not getting any data from the computer. Try the following:
:#Make sure that your interconnect cable is built according to the [[The Renard SS24 Controller Board#data cables | Renard SS24 Controller wiki]].
:#Make sure that the Renard Dimmer plug-in is selected in Vixen.
:#Replace U5
:#Inspect the solder pads of U5 and the input data connector

</ol>
 

==='''Verifying Diagnostic LEDs'''===
<ol>
<li>Turn OFF AC power

<li>Remove PIC chip U6

<li>If not already installed, place a shunt (jumper) on JP3.

<li>Turn ON AC power

<li>Power LED should be lit and the DC voltage at the [[media:Wiki - TSG Renard SS24 Meas01.gif |+5 Test Point]] should be 5.0 (+/- .5) VDC.
:*If incorrect , then go to [[Troubleshooting_Guide_-_The_Renard_SS24#Troubleshooting_Power_Problems | Troubleshooting Power Problems]]

<li>Momentarily connect a jumper (small piece of wire) between U6 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
:*HB LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
:*ZC LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
:*SD LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
:*FE LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
:*OE LED should light

<li>If all the LEDs in steps 6 thru 10 did light, then the diagnostic LEDs are operational.

<li>If all of the LEDs in steps 6 thru 10 did not light:
:a. Check for 5.0 VDC at [[media:Wiki - TSG Renard SS U6 5VDC Check (top).jpg | U6 IC socket pin 1]]
::*If incorrect, check the solder pads and/or go back to [[Troubleshooting_Guide_-_The_Renard_SS24#Troubleshooting_Power_Problems | Troubleshooting Power Problems]]
:b. Remove shunt from JP3
:c. Check for 5.0 VDC at [[media:Wiki - TSG Renard SS JP3 Check.jpg | left side of JP3]]
::*If incorrect, check the solder pads
:d. Install shunt on JP3
:e. Check for 5.0 VDC at [[media:Wiki - TSG Renard SS JP3 Check (OUT).jpg | right side of JP3]] (on underside of board).
::*If incorrect, replace the shunt (jumper)
:f. Check for approx. 5.0 VDC on the [[media:Wiki - TSG Renard SS RN1 Check.jpg | pins (on underside of board) of resistor network RN1]].
::*If correct, then probably all the LEDs are installed backwards
::*If incorrect, replace RN1

<li>If any (but not all) of the LEDs in steps 6 thru 10 did not light, measure the DC voltage at the appropriate location on the IC socket for U6. The voltage measured at each location should be approximately 3.0-3.5 VDC.

 

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="150"|
!width="250"|
|-
!|Diagnostic LED || Measure DC voltage at
|-
|HB ||U6 [[media:Wiki - 14 Pin IC Socket 13.jpg | IC socket pin 13]]
|-
|ZC ||U6 [[media:Wiki - 14 Pin IC Socket 10.jpg | IC socket pin 10]]
|-
|SD ||U6 [[media:Wiki - 14 Pin IC Socket 9.jpg | IC socket pin 9]]
|-
|FE ||U6 [[media:Wiki - 14 Pin IC Socket 8.jpg | IC socket pin 8]]
|-
|OE ||U6 [[media:Wiki - 14 Pin IC Socket 7.jpg | IC socket pin 7]]
|}
 

<li>If any voltage measured in step 13 was 0 VDC, then most probably the associated LED is installed backwards.

<li>If any voltage measured in step 13 was 5 VDC, then most probably the solder pads for the associated LED are bridged.

</ol>

 
 

=='''Troubleshooting SSR Circuitry Problems'''==
==='''Symptom(s): '''===
:*Channel remains on constantly
:*Channel does not come on when commanded
:*Triac gate resistor burnt/blown

==='''Possible Problem(s): '''===
:*Bad triac
:*Bad opto
:*Bad/missed solder joints

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS24 SSR Circuits troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>

<li> Turn OFF AC power

<li>Are any of the triac gate resistors (R34-R57) burnt/blown/damaged?
:*If so, replace that resistor and check the solder pads on the associated triac. Blown gate resistors are usually caused by a missed solder connection on the triac.

<li>Are channels 13 thru 24 bad? If they are,
:*Check the right side fuse
:*Check the power connection to the right side of the board
:*Check the solder pads on the right side fuse holder

<li>Is the problem in channels 1 thru 8?
:*If not, go to step 21

<li>Remove PIC chip U6

<li>If installed, remove the shunt (jumper) on JP3.

<li>If not already installed, attach some test lights to the terminal block of the failing channel.

<li>Turn ON AC power

<li>Test lights should be OFF
:*If the test lights are ON, go to step 53

<li>Using the following table, momentarily use a jumper to turn ON the test lights
:*Test lights should come ON when the jumper is connected to the locations in the table

 

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="70"|
!width="100"|
!width="100"|
!width="250"|
|-
!|Channel || Optoisolator || Test Lights at Terminal Block || Connect jumper between
|-
|1 ||M1 || [N Ch1]
|align="left"|
:U6 [[media: Wiki - IC socket 3-14.jpg | IC socket pin 3 and pin 14]]
|-
|2 ||M2 || [N Ch2]
|align="left"|
:U6 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
|-
|3 ||M3 || [N Ch3]
|align="left"|
:U6 [[media: Wiki - IC socket 12-14.jpg | IC socket pin 12 and pin 14]]
|-
|4 ||M4 || [N Ch4]
|align="left"|
:U6 [[media: Wiki - IC socket 11-14.jpg | IC socket pin 11 and pin 14]]
|-
|5 ||M5 || [N Ch5]
|align="left"|
:U6 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
|-
|6 ||M6 || [N Ch6]
|align="left"|
:U6 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
|-
|7 ||M7 || [N Ch7]
|align="left"|
:U6 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
|-
|8 ||M8 || [N Ch8]
|align="left"|
:U6 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
|}

<li>Does the previously bad channel now work? If it does:
:#Turn OFF AC power
:#Install PIC chip U6
:#Begin testing again where previous failure was noted

<li>Turn OFF AC power

<li>Replace the opto (M1-M8) controlling the bad channel
:*Return to step 8 and repeat tests with the new opto

<li>Continue here if replacing the opto did not fix the problem

<li>Turn OFF AC power

<li>Remove the opto (M1-M8) controlling the bad channel

<li>Turn ON AC power

 

<blockquote> <center>'''SAFETY NOTICE:''' 
'''In the following step you will be using a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] (small piece of insulated wire) to jump 120 VAC from one pin to another. You need to be very sure that you know what pins you are putting the jumper to before you proceed. Applying 120 VAC to the wrong location could/can cause some very undesirable results.'''. </center></blockquote>

 

<li>Momentarily use a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] and connect [[media:Wiki - 6 Pin IC Socket 4-6.jpg | between pins 4 and 6 of the opto socket]]

<li>If the lights still do not come on, it should only be one of the following things:
::*Bad triac
::*Bad/open triac gate resistor
::*Bad solder joints on the triac, opto socket, triac gate resistor or the terminal block

<li>If the lights did come on, measure the voltage at the [[media:Wiki - 6 Pin IC Socket 1.jpg | opto socket pin 1]]
:It should be 5 VDC
:*If incorrect, check the current limiting resistor (R10-R17) associated with that opto. You should be able to read approx 5 VDC on both sides of the resistor.
:*If correct, then something must have been overlooked during the troubleshooting process. Turn OFF the AC power and reinstall any removed components, then restart the troubleshooting process.

<li>Is the problem in channels 9 thru 16?
:*If not, go to step 37

<li>Remove PIC chip U7

<li>If not already installed, attach some test lights to the terminal block of the failing channel.

<li>Turn ON AC power

<li>Test lights should be OFF
:*If the test lights are ON, go to step 53

<li>Using the following table, momentarily use a jumper to turn ON the test lights
:*Test lights should come ON when the jumper is connected to the locations in the table

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="70"|
!width="100"|
!width="100"|
!width="250"|
|-
!|Channel ||Optoisolator || Test Lights at Terminal Block || Connect jumper between
|-
|9 ||M9 || [N Ch9]
|align="left"|
:U7 [[media: Wiki - IC socket 3-14.jpg | IC socket pin 3 and pin 14]]
|-
|10 ||M10 || [N Ch10]
|align="left"|
:U7 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
|-
|11 ||M11 || [N Ch11]
|align="left"|
:U7 [[media: Wiki - IC socket 12-14.jpg | IC socket pin 12 and pin 14]]
|-
|12 ||M12 || [N Ch12]
|align="left"|
:U7 [[media: Wiki - IC socket 11-14.jpg | IC socket pin 11 and pin 14]]
|-
|13 ||M13 || [N Ch13]
|align="left"|
:U7 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
|-
|14 ||M14 || [N Ch14]
|align="left"|
:U7 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
|-
|15 ||M15 || [N Ch15]
|align="left"|
:U7 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
|-
|16 ||M16 || [N Ch16]
|align="left"|
:U7 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
|}

<li>Does the previously bad channel now work? If it does:
:#Turn OFF AC power
:#Install PIC chip U7
:#Begin testing again where previous failure was noted

<li>Turn OFF AC power

<li>Replace the opto (M9-M16) controlling the bad channel
:*Return to step 24 and repeat tests with the new opto

<li>Continue here if replacing the opto did not fix the problem

<li>Turn OFF AC power

<li>Remove the opto (M9-M16) controlling the bad channel

<li>Turn ON AC power

 

<blockquote> <center>'''SAFETY NOTICE:''' 
'''In the following step you will be using a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] (small piece of insulated wire) to jump 120 VAC from one pin to another. You need to be very sure that you know what pins you are putting the jumper to before you proceed. Applying 120 VAC to the wrong location could/can cause some very undesirable results.'''. </center></blockquote>

 

<li>Momentarily use a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] and connect [[media:Wiki - 6 Pin IC Socket 4-6.jpg | between pins 4 and 6 of the opto socket]]

<li>If the lights still do not come on, it should only be one of the following things:
::*Bad triac
::*Bad/open triac gate resistor
::*Bad solder joints on the triac, opto socket, triac gate resistor or the terminal block

<li>If the lights did come on, measure the voltage at the [[media:Wiki - 6 Pin IC Socket 1.jpg | opto socket pin 1]]
:It should be 5 VDC
:*If incorrect, check the current limiting resistor (R18-R25) associated with that opto. You should be able to read approx 5 VDC on both sides of the resistor.
:*If correct, then something must have been overlooked during the troubleshooting process. Turn OFF the AC power and reinstall any removed components, then restart the troubleshooting process.

<li>Is the problem in channels 17 thru 24?
:*If not, then your Renard SS24 should be operational.

<li>Remove PIC chip U8

<li>If not already installed, attach some test lights to the terminal block of the failing channel.

<li>Turn ON AC power

<li>Test lights should be OFF
:*If the test lights are ON, go to step 53

<li>Using the following table, momentarily use a jumper to turn ON the test lights
:*Test lights should come ON when the jumper is connected to the locations in the table

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="70"|
!width="100"|
!width="100"|
!width="250"|
|-
!|Channel ||Optoisolator || Test Lights at Terminal Block || Connect jumper between
|-
|17 ||M17 || [N Ch17]
|align="left"|
:U8 [[media: Wiki - IC socket 3-14.jpg | IC socket pin 3 and pin 14]]
|-
|18 ||M18 || [N Ch18]
|align="left"|
:U8 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
|-
|19 ||M19 || [N Ch19]
|align="left"|
:U8 [[media: Wiki - IC socket 12-14.jpg | IC socket pin 12 and pin 14]]
|-
|20 ||M20 || [N Ch20]
|align="left"|
:U8 [[media: Wiki - IC socket 11-14.jpg | IC socket pin 11 and pin 14]]
|-
|21 ||M21 || [N Ch21]
|align="left"|
:U8 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
|-
|22 ||M22 || [N Ch22]
|align="left"|
:U8 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
|-
|23 ||M23 || [N Ch23]
|align="left"|
:U8 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
|-
|24 ||M24 || [N Ch24]
|align="left"|
:U8 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
|}

<li>Does the previously bad channel now work? If it does:
:#Turn OFF AC power
:#Install PIC chip U8
:#Begin testing again where previous failure was noted

<li>Turn OFF AC power

<li>Replace the opto (M17-M24) controlling the bad channel
:*Return to step 40 and repeat tests with the new opto

<li>Continue here if replacing the opto did not fix the problem

<li>Turn OFF AC power

<li>Remove the opto (M17-M24) controlling the bad channel

<li>Turn ON AC power

 

<blockquote> <center>'''SAFETY NOTICE:''' 
'''In the following step you will be using a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] (small piece of insulated wire) to jump 120 VAC from one pin to another. You need to be very sure that you know what pins you are putting the jumper to before you proceed. Applying 120 VAC to the wrong location could/can cause some very undesirable results.'''. </center></blockquote>

 

<li>Momentarily use a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] and connect [[media:Wiki - 6 Pin IC Socket 4-6.jpg | between pins 4 and 6 of the opto socket]]

<li>If the lights still do not come on, it should only be one of the following things:
::*Bad triac
::*Bad/open triac gate resistor
::*Bad solder joints on the triac, opto socket, triac gate resistor or the terminal block

<li>If the lights did come on, measure the voltage at the [[media:Wiki - 6 Pin IC Socket 1.jpg | opto socket pin 1]]
:It should be 5 VDC
:*If incorrect, check the current limiting resistor (R26-R33) associated with that opto. You should be able to read approx 5 VDC on both sides of the resistor.
:*If correct, then something must have been overlooked during the troubleshooting process. Turn OFF the AC power and reinstall any removed components, then restart the troubleshooting process.

<li>Turn OFF AC power

<li>Remove the opto (M1-M24) controlling the bad channel

<li>Turn ON AC power

<li>Is the test light still ON?
:*If the light is still ON then it could be either a bad triac or possibly a bridged solder joint on the triac, opto socket, triac gate resistor or the terminal block.
:*If the light is OFF, then replace the opto with a new one and retest

</ol>

[[Category:Renard SS24]]

Troubleshooting Guide The Renard SS24

2009-12-26T21:03:52Z

Macrosill: /* Troubleshooting Steps */

[[Troubleshooting_Guide_%E2%80%93_The_Renard_SS24 | Click here for the previous version done by oldcgr]].

=='''Introduction'''==
:This page is intended to help identify/isolate some of the common problems individuals encounter when building/operating the Renard SS24 controller board.

:The troubleshooting procedures provided here are presented in a detailed step-by-step systematic approach. This approach is not necessarily the quickest way to find your problem. If you are looking for a quick fix, then swap anything/everything that you can and come back to these procedures if you are still having problems.

:The following procedures require the individual to be familiar with the operation of a digital multimeter (or voltmeter/ohmmeter if you prefer). If you currently do not know how to measure resistance or how to measure voltage, please take some time now an learn these basic skills before attempting these procedures. This [http://www.doctronics.co.uk/meter.htm website] provides some basic information on using multimeters.

{| style="width:60%; font-size:100%" border="1" cellspacing="0" cellpadding="10" align="center"
! <center>'''Multimeter Usage Tip'''</center>
|-
| All DC voltages in this document are referenced to GND. So for all measurements, the multimeter negative (-), usually black, lead needs to be connected to a GND point on the PCB. The best location would be the GND Test Point located below U1. The positive lead (+), usually red, gets connected to the location called out in the procedure.
|}

=='''Disclaimers'''==
:Due to the nature of the information contained on this page, it is imperative that all individuals read and understand the disclaimers contained [[Disclaimers | here]].

=='''Basic Troubleshooting Info'''==

==='''Verify Setup'''===

:The first step to successful troubleshooting is to ensure that your setup is correct.

::*Verify that the Renard SS24 is assembled correctly as compared to the [[Assembly Instructions The Renard SS24 | Renard SS24 Controller Assembly Instructions wiki]].

::*Verify that you have power/control cables connected correctly as compared to the [[The Renard SS24 Controller Board#Hooking Up the Renard SS24 | Renard SS24 Controller wiki]].

::*Verify that you have the Vixen plug-in settings correct as compared to the [[The Renard SS24 Controller Board#Computer Setup | Renard SS24 Controller wiki]].

==='''Most Common Problems'''===

:These are the most common problems encountered by individuals who have built Renard SS boards since their debut to the DIYC community:

::*'''Missed solder pads or bad solder joints'''. Many individuals get in a rush when assembling their boards and will occasionally miss a solder pad or just do a poor job on a particular solder pad. This type of problem can usually be easily identified by closely inspecting all the solder pads on the board after assembly is complete. Missed solder pads may/will cause many different problems that will cause you to spend many hours troubleshooting only to find that it was as simple as a missed solder pad. So take your time and closely inspect your solder work when you are done with the assembly.

::*'''Bad data cable coming from the computer'''. Many individuals assume that all serial cables are identical, but that is far from the truth. Just because a cable has the correct DE9 connectors on each end doesn’t mean that the wires inside are going to the correct pins for Renard operation. It is always best to physically check the pin continuity to verify that the cable will work for Renard operation. Make sure that your interconnect cable is wired according to the [[The Renard SS24 Controller Board#data cables | Renard SS24 Controller wiki]].

::*'''PICs with corrupted firmware or no firmware'''. This mostly affects individuals who get their PICs from a “group buy” with the firmware already loaded but also does impact those who program their own PICs. For whatever reason, sometimes a PIC (believed to be correctly programmed) will not behave correctly and needs to be re-flashed with the firmware. Once it is re-flashed then it works correctly. This is why all individuals who are using these boards should invest in a PIC programmer. A programmer will also enable you to switch to the diagnostics firmware, which will help tremendously during troubleshooting. Your best bet is to get the PICKIT2 or PICKIT3 from [http://www.microchip.com Microchip].

::*'''Incorrect Vixen Settings'''. It cannot be emphasized enough, the Renard boards will not work correctly if Vixen is not setup correctly. Verify that you have the Vixen plug-in settings correct as compared to the [[The Renard SS24 Controller Board#Computer Setup | Renard SS24 Controller wiki]].

=='''Troubleshooting the Renard SS24 Controller'''==

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS24 troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>
<li>Verify that you have the power/control cables connected correctly as compared to the [[The Renard SS24 Controller Board#Hooking Up the Renard SS24 | Renard SS24 Controller wiki]].

<li>Verify that you have the Vixen plug-in settings correct as compared to the [[The Renard SS24 Controller Board#Computer Setup | Renard SS24 Controller wiki]].

<li>For the following steps, the PICs (U6 thru U8) need to be programmed with the [[Renard Firmware#Regular Firmware | Renard Operational Firmware]].

<li>Turn ON AC power

<li>PWR LED should be lit
:*If incorrect , then go to [[Troubleshooting_Guide_The_Renard_SS24#Troubleshooting_Power_Problems | Troubleshooting Power Problems]].

<li>Run a Vixen sequence

<li>Do Channels 1 thru 8 respond as programmed in the Vixen sequence?
:*If they don't, then go to [[Troubleshooting_Guide_The_Renard_SS24#Troubleshooting_Diagnostics_Problems | Troubleshooting Diagnostics Problems]].
:*If the diagnostic routine passed, then go to [[Troubleshooting_Guide_The_Renard_SS24#Troubleshooting_SSR_Circuitry_Problems | Troubleshooting SSR Circuitry Problems]].

<li>Do Channels 9 thru 16 respond as programmed in the Vixen sequence?
:*If they do, go to step 15

<li>Turn OFF AC power

<li>Swap PIC chips U7 and U6

<li>Turn ON AC power

<li>Run the Vixen sequence again

<li>Do Channels 1 thru 8 respond as programmed in the Vixen sequence?
:*If they don't, reprogram or replace PIC chip U6 and retest

<li>Do Channels 9 thru 16 respond as programmed in the Vixen sequence?
:*If they don’t, then go to [[Troubleshooting_Guide_The_Renard_SS24#Troubleshooting_SSR_Circuitry_Problems | Troubleshooting SSR Circuitry Problems]].

<li>Do Channels 17 thru 24 respond as programmed in the Vixen sequence?
:*If they do, then your Renard SS24 Controller board is operational

<li>Turn OFF AC power

<li>Swap PIC chips U8 and U6

<li>Turn ON AC power

<li>Run the Vixen sequence again

<li>Do Channels 1 thru 8 respond as programmed in the Vixen sequence?
:*If they don't, reprogram or replace PIC chip U6 and retest

<li>Do Channels 9 thru 16 respond as programmed in the Vixen sequence?
:*If they don’t, replace PIC chip U6 and retest

<li>Do Channels 17 thru 24 respond as programmed in the Vixen sequence?
:*If they do, then your Renard SS24 Controller board is operational
:*If they don’t, then go to [[Troubleshooting_Guide_The_Renard_SS24#Troubleshooting_SSR_Circuitry_Problems | Troubleshooting SSR Circuitry Problems]].

</ol>

 
 

=='''Troubleshooting Power Problems'''==
==='''Symptom(s): '''===
:*PWR LED not lit
:*IC Chips hot to the touch
:*Transformer hot to the touch

==='''Possible Problem(s): '''===
:*No input voltage present
:*Transformer bad
:*Voltage Regulator bad
:*LED installed backwards
:*Blown fuse

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS Power troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>

<li>Remove power from Renard SS24

<li>Disconnect all cables.

<li>If installed, remove all 30 IC chips from their sockets (U2, U4 thru U8, and M1 thru M24).
:*This is to prevent them from being damaged further if you do have power problems.

<li>If not installed already, install an appropriate rated fuse in the left side fuse holder. Use the smallest value fuse that you have available for this portion of testing.
:*Using a smaller fuse here is for safety during initial power testing. If there are any problems with bad triacs, bridged solder pads or a bad transformer during first power application, a small fuse will blow before any permanent damage to the PCB can occur.

<li>If installed, remove the fuse from the right side fuse holder.

<li>Connect an AC power cable to the left side [N 120V] terminal block. The 120V neutral line (wide blade on a polarized plug) goes to the N terminal and the 120V hot line goes to the 120V terminal.

<li>Turn ON AC power.

<li>Did the fuse blow?
:*If it did, go to step 17

<li>Measure DC voltage at [[media:Wiki - TSG Renard SS24 Meas01.gif |+5 Test Point]].
:Voltage should be +5 VDC +/- 0.05
:*If incorrect, go to step 13

<li>Did the PWR LED light?
:*If it did, go to step 21

<li>Measure DC voltage on [[media:Wiki - TSG Renard SS24 Meas02.gif | right side of R6]].
:*If voltage is approx. 2.0-3.0 VDC, replace the LED and retest
:*If voltage is approx. 5.0 VDC, then either the LED is installed backwards or is bad

<li>Measure DC voltage on [[media:Wiki - TSG Renard SS24 Meas03.gif | left side of R6]].
:Voltage should be approx. 5.0 VDC.
:*If correct, then double check the value of R6 and/or replace R6
:*If this is incorrect, restart the troubleshooting process.

<li>Measure DC voltage at [[media:Wiki - TSG Renard SS24 Meas04.gif | cathode of D3 & D4]].
:Voltage should be above +6 VDC but less than +12 VDC.
:*If correct, voltage regulator U1 is probably bad.

<li>Measure AC voltage [[media:Wiki - TSG Renard SS24 Meas05.gif | between R1 and R2]].
:Voltage should be above 6 VAC
:*If correct, one or more diodes D1 thru D4 could be bad or incorrectly installed.

<li>Measure AC voltage between [[media:Wiki - TSG Renard SS24 Meas06.gif | top side of F1]] and any N terminal.
:Voltage should be 115-120 VAC
:*If correct, transformer TF1 is probably bad.

<li>Measure AC voltage between [[media:Wiki - TSG Renard SS24 Meas07.gif | bottom side of F1]] and any N terminal.
:Voltage should be 115-120 VAC
:*If correct, fuse F1 is probably bad.

<li>Turn OFF AC power

<li>Remove F1

<li>Turn ON AC power

<li>Recheck AC voltage between [[media:Wiki - TSG Renard SS24 Meas07.gif | bottom side of F1]] and any N terminal.
:Voltage should be 115-120 VAC
:*If the voltage is now correct but was low or missing in step 16 or blew the fuse at initial turn-on, possible problems could be:
::Bad transformer (shorted primary)
::Bad/shorted triac
::Shorted/bad solder connection(s)
:*Carefully inspect the board for any possible problems with the solder connections. Fix any possible problems and then restart the troubleshooting process.
:*After other attempts to fix the problem have failed, the last resort would be to remove each triac and the transformer til good power was seen with F1 installed.

<li>If you have gotten to this step, then your board has good +5 VDC and the PWR LED turns ON when AC power is applied without any of the IC chips installed.
:*If this is incorrect, restart the troubleshooting process.

<li>Turn OFF AC power

<li>Install one of the IC chips (U2, U4 thru U8, and M1 thru M24) into its respective socket.

<li>Turn ON AC power

<li>Did the PWR LED light?
:*If it did not, then the last IC chip installed is bad and needs to be replaced.
:*If it did, then repeat steps 22 thru 25 until all IC chips are installed.

<li>Your Renard SS board should now have all the IC chips installed and have good DC power on the board.

</ol>

 
 

=='''Troubleshooting Diagnostics Problems'''==
==='''Symptom(s): '''===
:*Diagnostic LEDs do not light
:*HB and ZC LED do not flash
:*SD LED does not come on when receiving Vixen data
:*FE and/or OE LEDs light

==='''Possible Problem(s): '''===
:*Oscillator bad
:*Zero Cross signal bad
:*Bad or no data coming from Vixen
:*Vixen settings incorrect
:*Diagnostic LEDs bad or installed backwards
:*PIC bad

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS Diagnostics troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>
<li>Turn OFF AC power

<li>Remove PIC chip U6

<li>Install a PIC programmed with the [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]] into the U6 position.

<li>Place a shunt (jumper) on JP3

<li>If desired, attached lights to terminal blocks [N Ch1] thru [N Ch8]. The diagnostics can be done with only the on-board LEDs.

<li>Ensure that the data cable from the computer running Vixen is connected to either J2 or JDP1.

<li>If receiving RS232 data from the computer, place a shunt on JP1.

<li>Do not run any Vixen sequences until directed to do so in step 19.

<li>Turn ON AC power

<li>PWR LED should be lit
:*If incorrect , then go to [[Troubleshooting_Guide_-_The_Renard_SS24#Troubleshooting_Power_Problems | Troubleshooting Power Problems]].

<li>The [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]] should perform the following channel test:
:*All channels ON for approx. 2 seconds
:*All channels OFF for approx. 2 seconds
:*Channel 1 turns ON for approx. 1 second then turns OFF
:*Channel 2 (HB LED) turns ON for approx. 1 second then turns OFF
:*Channel 3 turns ON for approx. 1 second then turns OFF
:*Channel 4 turns ON for approx. 1 second then turns OFF
:*Channel 5 (ZC LED) turns ON for approx. 1 second then turns OFF
:*Channel 6 (SD LED) turns ON for approx. 1 second then turns OFF
:*Channel 7 (FE LED) turns ON for approx. 1 second then turns OFF
:*Channel 8 (OE LED) turns ON for approx. 1 second then turns OFF
:*:The above routine is done three times 

<li>If no LEDs/channels came on during the above routine:
:#[[Troubleshooting_Guide_-_The_Renard_SS24#Verifying_Diagnostic_LEDs | Verify that the diagnostic LEDs are operational]]
:#Reflash the PIC with the [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]]
:#If the problem continues, then edit the [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]] to change from using the external oscillator to using the internal oscillator. If you don't know how to do this, then download this version of the [[media:Ren-diag-beta-20090117 (intosc).asm | Beta Renard Diagnostics Firmware]].
:::*If the LEDs/channels are now working, then there is a problem with the oscillator U3. Check the solder pads and/or replace U3.
:::*If no LEDs/channels came on, then either the PIC is bad or you have no DC power to the PIC.

<li>If the LEDs appear dim when all are on but normal when only a single LED is lit, then it is possible that resistor network RN1 is installed backwards.
:*You can choose to live with this condition but you will have to make sure that JP3 is not installed while running the operational firmware.

<li>If any (but not all) LEDs did not come during the step 11 routine, then go to [[Troubleshooting_Guide_-_The_Renard_SS24#Verifying_Diagnostic_LEDs | Verifying Diagnostic LEDs]]

<li>If you used lights hooked up the channels and they did not respond correctly, then go to [[Troubleshooting_Guide_-_The_Renard_SS24#Troubleshooting_SSR_Circuitry_Problems | Troubleshooting SSR Circuitry Problems]]

<li>The [[Renard Firmware#Beta Diagnostic Firmware | Renard Diagnostic Firmware]] should now be blinking the HB LED (channel 2) and ZC LED (channel 5). All other channels/LEDs should be OFF.

<li>If the ZC LED (channel 5) is not blinking:
:Measure voltage at [[media:Wiki - TSG Renard SS16 SSR Meas Pin4.jpg | U6 pin 4]] or [[media:Wiki - TSG Renard SS16 SSR Meas Pin5.jpg | U2 pin 5]], should only be approximately .3 VDC. If you have an oscilloscope, you should see a signal like the purple trace in this [[media:ZeroCross.gif | image]].
::*If voltage is around 5.0 VDC , then the ZC is not working. Possible solutions:
:::#Replace U2
:::#Check the values of R1 & R2
:::#Check the solder pads on all the above components

<li>If you have gotten to this step, then your board appears to be functioning correctly so far. Now it is time to see if it will communicate with the computer.

 

<blockquote> <center>'''REMINDER:''' 
'''Make sure that Vixen is configured correctly before attempting the next step. The settings for the Renard Dimmer Plug-In should be set as shown on [[The Renard SS24 Controller Board#Computer Setup | The Renard SS24 Controller Board wiki page]]'''. </center></blockquote>

 

<li>Run a Vixen sequence

 

<blockquote> <center>'''NOTE:''' 
'''Vixen only sends out data when there is a change in event data. So make sure that the test sequence you are using has frequent changes in the event data.'''.</center></blockquote>

 

<li>SD LED will be ON whenever Vixen sends data to the Renard SS24. The FE and OE LEDs should remain OFF.
:*If this is correct, then your Renard SS24 has passed the diagnostics test.

<li>If the SD LED was ON and either or both the FE or OE LED came ON, then double check the Renard Dimmer plug-in settings in Vixen and retry.

<li>If no LEDs were lit in step 20, then it seems that you are not getting any data from the computer. Try the following:
:#Make sure that your interconnect cable is built according to the [[The Renard SS24 Controller Board#data cables | Renard SS24 Controller wiki]].
:#Make sure that the Renard Dimmer plug-in is selected in Vixen.
:#Replace U5
:#Inspect the solder pads of U5 and the input data connector

</ol>
 

==='''Verifying Diagnostic LEDs'''===
<ol>
<li>Turn OFF AC power

<li>Remove PIC chip U6

<li>If not already installed, place a shunt (jumper) on JP3.

<li>Turn ON AC power

<li>Power LED should be lit and the DC voltage at the [[media:Wiki - TSG Renard SS24 Meas01.gif |+5 Test Point]] should be 5.0 (+/- .5) VDC.
:*If incorrect , then go to [[Troubleshooting_Guide_-_The_Renard_SS24#Troubleshooting_Power_Problems | Troubleshooting Power Problems]]

<li>Momentarily connect a jumper (small piece of wire) between U6 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
:*HB LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
:*ZC LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
:*SD LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
:*FE LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
:*OE LED should light

<li>If all the LEDs in steps 6 thru 10 did light, then the diagnostic LEDs are operational.

<li>If all of the LEDs in steps 6 thru 10 did not light:
:a. Check for 5.0 VDC at [[media:Wiki - TSG Renard SS U6 5VDC Check (top).jpg | U6 IC socket pin 1]]
::*If incorrect, check the solder pads and/or go back to [[Troubleshooting_Guide_-_The_Renard_SS24#Troubleshooting_Power_Problems | Troubleshooting Power Problems]]
:b. Remove shunt from JP3
:c. Check for 5.0 VDC at [[media:Wiki - TSG Renard SS JP3 Check.jpg | left side of JP3]]
::*If incorrect, check the solder pads
:d. Install shunt on JP3
:e. Check for 5.0 VDC at [[media:Wiki - TSG Renard SS JP3 Check (OUT).jpg | right side of JP3]] (on underside of board).
::*If incorrect, replace the shunt (jumper)
:f. Check for approx. 5.0 VDC on the [[media:Wiki - TSG Renard SS RN1 Check.jpg | pins (on underside of board) of resistor network RN1]].
::*If correct, then probably all the LEDs are installed backwards
::*If incorrect, replace RN1

<li>If any (but not all) of the LEDs in steps 6 thru 10 did not light, measure the DC voltage at the appropriate location on the IC socket for U6. The voltage measured at each location should be approximately 3.0-3.5 VDC.

 

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="150"|
!width="250"|
|-
!|Diagnostic LED || Measure DC voltage at
|-
|HB ||U6 [[media:Wiki - 14 Pin IC Socket 13.jpg | IC socket pin 13]]
|-
|ZC ||U6 [[media:Wiki - 14 Pin IC Socket 10.jpg | IC socket pin 10]]
|-
|SD ||U6 [[media:Wiki - 14 Pin IC Socket 9.jpg | IC socket pin 9]]
|-
|FE ||U6 [[media:Wiki - 14 Pin IC Socket 8.jpg | IC socket pin 8]]
|-
|OE ||U6 [[media:Wiki - 14 Pin IC Socket 7.jpg | IC socket pin 7]]
|}
 

<li>If any voltage measured in step 13 was 0 VDC, then most probably the associated LED is installed backwards.

<li>If any voltage measured in step 13 was 5 VDC, then most probably the solder pads for the associated LED are bridged.

</ol>

 
 

=='''Troubleshooting SSR Circuitry Problems'''==
==='''Symptom(s): '''===
:*Channel remains on constantly
:*Channel does not come on when commanded
:*Triac gate resistor burnt/blown

==='''Possible Problem(s): '''===
:*Bad triac
:*Bad opto
:*Bad/missed solder joints

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS24 SSR Circuits troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>

<li> Turn OFF AC power

<li>Are any of the triac gate resistors (R34-R57) burnt/blown/damaged?
:*If so, replace that resistor and check the solder pads on the associated triac. Blown gate resistors are usually caused by a missed solder connection on the triac.

<li>Are channels 13 thru 24 bad? If they are,
:*Check the right side fuse
:*Check the power connection to the right side of the board
:*Check the solder pads on the right side fuse holder

<li>Is the problem in channels 1 thru 8?
:*If not, go to step 21

<li>Remove PIC chip U6

<li>If installed, remove the shunt (jumper) on JP3.

<li>If not already installed, attach some test lights to the terminal block of the failing channel.

<li>Turn ON AC power

<li>Test lights should be OFF
:*If the test lights are ON, go to step 53

<li>Using the following table, momentarily use a jumper to turn ON the test lights
:*Test lights should come ON when the jumper is connected to the locations in the table

 

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="70"|
!width="100"|
!width="100"|
!width="250"|
|-
!|Channel || Optoisolator || Test Lights at Terminal Block || Connect jumper between
|-
|1 ||M1 || [N Ch1]
|align="left"|
:U6 [[media: Wiki - IC socket 3-14.jpg | IC socket pin 3 and pin 14]]
|-
|2 ||M2 || [N Ch2]
|align="left"|
:U6 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
|-
|3 ||M3 || [N Ch3]
|align="left"|
:U6 [[media: Wiki - IC socket 12-14.jpg | IC socket pin 12 and pin 14]]
|-
|4 ||M4 || [N Ch4]
|align="left"|
:U6 [[media: Wiki - IC socket 11-14.jpg | IC socket pin 11 and pin 14]]
|-
|5 ||M5 || [N Ch5]
|align="left"|
:U6 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
|-
|6 ||M6 || [N Ch6]
|align="left"|
:U6 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
|-
|7 ||M7 || [N Ch7]
|align="left"|
:U6 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
|-
|8 ||M8 || [N Ch8]
|align="left"|
:U6 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
|}

<li>Does the previously bad channel now work? If it does:
:#Turn OFF AC power
:#Install PIC chip U6
:#Begin testing again where previous failure was noted

<li>Turn OFF AC power

<li>Replace the opto (M1-M8) controlling the bad channel
:*Return to step 8 and repeat tests with the new opto

<li>Continue here if replacing the opto did not fix the problem

<li>Turn OFF AC power

<li>Remove the opto (M1-M8) controlling the bad channel

<li>Turn ON AC power

 

<blockquote> <center>'''SAFETY NOTICE:''' 
'''In the following step you will be using a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] (small piece of insulated wire) to jump 120 VAC from one pin to another. You need to be very sure that you know what pins you are putting the jumper to before you proceed. Applying 120 VAC to the wrong location could/can cause some very undesirable results.'''. </center></blockquote>

 

<li>Momentarily use a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] and connect [[media:Wiki - 6 Pin IC Socket 4-6.jpg | between pins 4 and 6 of the opto socket]]

<li>If the lights still do not come on, it should only be one of the following things:
::*Bad triac
::*Bad/open triac gate resistor
::*Bad solder joints on the triac, opto socket, triac gate resistor or the terminal block

<li>If the lights did come on, measure the voltage at the [[media:Wiki - 6 Pin IC Socket 1.jpg | opto socket pin 1]]
:It should be 5 VDC
:*If incorrect, check the current limiting resistor (R10-R17) associated with that opto. You should be able to read approx 5 VDC on both sides of the resistor.
:*If correct, then something must have been overlooked during the troubleshooting process. Turn OFF the AC power and reinstall any removed components, then restart the troubleshooting process.

<li>Is the problem in channels 9 thru 16?
:*If not, go to step 37

<li>Remove PIC chip U7

<li>If not already installed, attach some test lights to the terminal block of the failing channel.

<li>Turn ON AC power

<li>Test lights should be OFF
:*If the test lights are ON, go to step 53

<li>Using the following table, momentarily use a jumper to turn ON the test lights
:*Test lights should come ON when the jumper is connected to the locations in the table

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="70"|
!width="100"|
!width="100"|
!width="250"|
|-
!|Channel ||Optoisolator || Test Lights at Terminal Block || Connect jumper between
|-
|9 ||M9 || [N Ch9]
|align="left"|
:U7 [[media: Wiki - IC socket 3-14.jpg | IC socket pin 3 and pin 14]]
|-
|10 ||M10 || [N Ch10]
|align="left"|
:U7 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
|-
|11 ||M11 || [N Ch11]
|align="left"|
:U7 [[media: Wiki - IC socket 12-14.jpg | IC socket pin 12 and pin 14]]
|-
|12 ||M12 || [N Ch12]
|align="left"|
:U7 [[media: Wiki - IC socket 11-14.jpg | IC socket pin 11 and pin 14]]
|-
|13 ||M13 || [N Ch13]
|align="left"|
:U7 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
|-
|14 ||M14 || [N Ch14]
|align="left"|
:U7 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
|-
|15 ||M15 || [N Ch15]
|align="left"|
:U7 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
|-
|16 ||M16 || [N Ch16]
|align="left"|
:U7 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
|}

<li>Does the previously bad channel now work? If it does:
:#Turn OFF AC power
:#Install PIC chip U7
:#Begin testing again where previous failure was noted

<li>Turn OFF AC power

<li>Replace the opto (M9-M16) controlling the bad channel
:*Return to step 24 and repeat tests with the new opto

<li>Continue here if replacing the opto did not fix the problem

<li>Turn OFF AC power

<li>Remove the opto (M9-M16) controlling the bad channel

<li>Turn ON AC power

 

<blockquote> <center>'''SAFETY NOTICE:''' 
'''In the following step you will be using a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] (small piece of insulated wire) to jump 120 VAC from one pin to another. You need to be very sure that you know what pins you are putting the jumper to before you proceed. Applying 120 VAC to the wrong location could/can cause some very undesirable results.'''. </center></blockquote>

 

<li>Momentarily use a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] and connect [[media:Wiki - 6 Pin IC Socket 4-6.jpg | between pins 4 and 6 of the opto socket]]

<li>If the lights still do not come on, it should only be one of the following things:
::*Bad triac
::*Bad/open triac gate resistor
::*Bad solder joints on the triac, opto socket, triac gate resistor or the terminal block

<li>If the lights did come on, measure the voltage at the [[media:Wiki - 6 Pin IC Socket 1.jpg | opto socket pin 1]]
:It should be 5 VDC
:*If incorrect, check the current limiting resistor (R18-R25) associated with that opto. You should be able to read approx 5 VDC on both sides of the resistor.
:*If correct, then something must have been overlooked during the troubleshooting process. Turn OFF the AC power and reinstall any removed components, then restart the troubleshooting process.

<li>Is the problem in channels 17 thru 24?
:*If not, then your Renard SS24 should be operational.

<li>Remove PIC chip U8

<li>If not already installed, attach some test lights to the terminal block of the failing channel.

<li>Turn ON AC power

<li>Test lights should be OFF
:*If the test lights are ON, go to step 53

<li>Using the following table, momentarily use a jumper to turn ON the test lights
:*Test lights should come ON when the jumper is connected to the locations in the table

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="70"|
!width="100"|
!width="100"|
!width="250"|
|-
!|Channel ||Optoisolator || Test Lights at Terminal Block || Connect jumper between
|-
|17 ||M17 || [N Ch17]
|align="left"|
:U8 [[media: Wiki - IC socket 3-14.jpg | IC socket pin 3 and pin 14]]
|-
|18 ||M18 || [N Ch18]
|align="left"|
:U8 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
|-
|19 ||M19 || [N Ch19]
|align="left"|
:U8 [[media: Wiki - IC socket 12-14.jpg | IC socket pin 12 and pin 14]]
|-
|20 ||M20 || [N Ch20]
|align="left"|
:U8 [[media: Wiki - IC socket 11-14.jpg | IC socket pin 11 and pin 14]]
|-
|21 ||M21 || [N Ch21]
|align="left"|
:U8 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
|-
|22 ||M22 || [N Ch22]
|align="left"|
:U8 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
|-
|23 ||M23 || [N Ch23]
|align="left"|
:U8 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
|-
|24 ||M24 || [N Ch24]
|align="left"|
:U8 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
|}

<li>Does the previously bad channel now work? If it does:
:#Turn OFF AC power
:#Install PIC chip U8
:#Begin testing again where previous failure was noted

<li>Turn OFF AC power

<li>Replace the opto (M17-M24) controlling the bad channel
:*Return to step 40 and repeat tests with the new opto

<li>Continue here if replacing the opto did not fix the problem

<li>Turn OFF AC power

<li>Remove the opto (M17-M24) controlling the bad channel

<li>Turn ON AC power

 

<blockquote> <center>'''SAFETY NOTICE:''' 
'''In the following step you will be using a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] (small piece of insulated wire) to jump 120 VAC from one pin to another. You need to be very sure that you know what pins you are putting the jumper to before you proceed. Applying 120 VAC to the wrong location could/can cause some very undesirable results.'''. </center></blockquote>

 

<li>Momentarily use a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] and connect [[media:Wiki - 6 Pin IC Socket 4-6.jpg | between pins 4 and 6 of the opto socket]]

<li>If the lights still do not come on, it should only be one of the following things:
::*Bad triac
::*Bad/open triac gate resistor
::*Bad solder joints on the triac, opto socket, triac gate resistor or the terminal block

<li>If the lights did come on, measure the voltage at the [[media:Wiki - 6 Pin IC Socket 1.jpg | opto socket pin 1]]
:It should be 5 VDC
:*If incorrect, check the current limiting resistor (R26-R33) associated with that opto. You should be able to read approx 5 VDC on both sides of the resistor.
:*If correct, then something must have been overlooked during the troubleshooting process. Turn OFF the AC power and reinstall any removed components, then restart the troubleshooting process.

<li>Turn OFF AC power

<li>Remove the opto (M1-M24) controlling the bad channel

<li>Turn ON AC power

<li>Is the test light still ON?
:*If the light is still ON then it could be either a bad triac or possibly a bridged solder joint on the triac, opto socket, triac gate resistor or the terminal block.
:*If the light is OFF, then replace the opto with a new one and retest

</ol>

[[Category:Renard SS24]]

Troubleshooting Guide The Renard SS24

2009-12-26T21:02:59Z

Macrosill: /* Verify Setup */

[[Troubleshooting_Guide_%E2%80%93_The_Renard_SS24 | Click here for the previous version done by oldcgr]].

=='''Introduction'''==
:This page is intended to help identify/isolate some of the common problems individuals encounter when building/operating the Renard SS24 controller board.

:The troubleshooting procedures provided here are presented in a detailed step-by-step systematic approach. This approach is not necessarily the quickest way to find your problem. If you are looking for a quick fix, then swap anything/everything that you can and come back to these procedures if you are still having problems.

:The following procedures require the individual to be familiar with the operation of a digital multimeter (or voltmeter/ohmmeter if you prefer). If you currently do not know how to measure resistance or how to measure voltage, please take some time now an learn these basic skills before attempting these procedures. This [http://www.doctronics.co.uk/meter.htm website] provides some basic information on using multimeters.

{| style="width:60%; font-size:100%" border="1" cellspacing="0" cellpadding="10" align="center"
! <center>'''Multimeter Usage Tip'''</center>
|-
| All DC voltages in this document are referenced to GND. So for all measurements, the multimeter negative (-), usually black, lead needs to be connected to a GND point on the PCB. The best location would be the GND Test Point located below U1. The positive lead (+), usually red, gets connected to the location called out in the procedure.
|}

=='''Disclaimers'''==
:Due to the nature of the information contained on this page, it is imperative that all individuals read and understand the disclaimers contained [[Disclaimers | here]].

=='''Basic Troubleshooting Info'''==

==='''Verify Setup'''===

:The first step to successful troubleshooting is to ensure that your setup is correct.

::*Verify that the Renard SS24 is assembled correctly as compared to the [[Assembly Instructions The Renard SS24 | Renard SS24 Controller Assembly Instructions wiki]].

::*Verify that you have power/control cables connected correctly as compared to the [[The Renard SS24 Controller Board#Hooking Up the Renard SS24 | Renard SS24 Controller wiki]].

::*Verify that you have the Vixen plug-in settings correct as compared to the [[The Renard SS24 Controller Board#Computer Setup | Renard SS24 Controller wiki]].

==='''Most Common Problems'''===

:These are the most common problems encountered by individuals who have built Renard SS boards since their debut to the DIYC community:

::*'''Missed solder pads or bad solder joints'''. Many individuals get in a rush when assembling their boards and will occasionally miss a solder pad or just do a poor job on a particular solder pad. This type of problem can usually be easily identified by closely inspecting all the solder pads on the board after assembly is complete. Missed solder pads may/will cause many different problems that will cause you to spend many hours troubleshooting only to find that it was as simple as a missed solder pad. So take your time and closely inspect your solder work when you are done with the assembly.

::*'''Bad data cable coming from the computer'''. Many individuals assume that all serial cables are identical, but that is far from the truth. Just because a cable has the correct DE9 connectors on each end doesn’t mean that the wires inside are going to the correct pins for Renard operation. It is always best to physically check the pin continuity to verify that the cable will work for Renard operation. Make sure that your interconnect cable is wired according to the [[The Renard SS24 Controller Board#data cables | Renard SS24 Controller wiki]].

::*'''PICs with corrupted firmware or no firmware'''. This mostly affects individuals who get their PICs from a “group buy” with the firmware already loaded but also does impact those who program their own PICs. For whatever reason, sometimes a PIC (believed to be correctly programmed) will not behave correctly and needs to be re-flashed with the firmware. Once it is re-flashed then it works correctly. This is why all individuals who are using these boards should invest in a PIC programmer. A programmer will also enable you to switch to the diagnostics firmware, which will help tremendously during troubleshooting. Your best bet is to get the PICKIT2 or PICKIT3 from [http://www.microchip.com Microchip].

::*'''Incorrect Vixen Settings'''. It cannot be emphasized enough, the Renard boards will not work correctly if Vixen is not setup correctly. Verify that you have the Vixen plug-in settings correct as compared to the [[The Renard SS24 Controller Board#Computer Setup | Renard SS24 Controller wiki]].

=='''Troubleshooting the Renard SS24 Controller'''==

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS24 troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>
<li>Verify that you have the power/control cables connected correctly as compared to the [[The Renard SS24 Controller Board#Hooking Up the Renard SS24 | Renard SS24 Controller wiki]].

<li>Verify that you have the Vixen plug-in settings correct as compared to the [[The Renard SS24 Controller Board#Computer Setup | Renard SS24 Controller wiki]].

<li>For the following steps, the PICs (U6 thru U8) need to be programmed with the [[Renard Firmware#Regular Firmware | Renard Operational Firmware]].

<li>Turn ON AC power

<li>PWR LED should be lit
:*If incorrect , then go to [[Troubleshooting_Guide_-_The_Renard_SS24#Troubleshooting_Power_Problems | Troubleshooting Power Problems]].

<li>Run a Vixen sequence

<li>Do Channels 1 thru 8 respond as programmed in the Vixen sequence?
:*If they don't, then go to [[Troubleshooting_Guide_-_The_Renard_SS24#Troubleshooting_Diagnostics_Problems | Troubleshooting Diagnostics Problems]].
:*If the diagnostic routine passed, then go to [[Troubleshooting_Guide_-_The_Renard_SS24#Troubleshooting_SSR_Circuitry_Problems | Troubleshooting SSR Circuitry Problems]].

<li>Do Channels 9 thru 16 respond as programmed in the Vixen sequence?
:*If they do, go to step 15

<li>Turn OFF AC power

<li>Swap PIC chips U7 and U6

<li>Turn ON AC power

<li>Run the Vixen sequence again

<li>Do Channels 1 thru 8 respond as programmed in the Vixen sequence?
:*If they don't, reprogram or replace PIC chip U6 and retest

<li>Do Channels 9 thru 16 respond as programmed in the Vixen sequence?
:*If they don’t, then go to [[Troubleshooting_Guide_-_The_Renard_SS24#Troubleshooting_SSR_Circuitry_Problems | Troubleshooting SSR Circuitry Problems]].

<li>Do Channels 17 thru 24 respond as programmed in the Vixen sequence?
:*If they do, then your Renard SS24 Controller board is operational

<li>Turn OFF AC power

<li>Swap PIC chips U8 and U6

<li>Turn ON AC power

<li>Run the Vixen sequence again

<li>Do Channels 1 thru 8 respond as programmed in the Vixen sequence?
:*If they don't, reprogram or replace PIC chip U6 and retest

<li>Do Channels 9 thru 16 respond as programmed in the Vixen sequence?
:*If they don’t, replace PIC chip U6 and retest

<li>Do Channels 17 thru 24 respond as programmed in the Vixen sequence?
:*If they do, then your Renard SS24 Controller board is operational
:*If they don’t, then go to [[Troubleshooting_Guide_-_The_Renard_SS24#Troubleshooting_SSR_Circuitry_Problems | Troubleshooting SSR Circuitry Problems]].

</ol>

 
 

=='''Troubleshooting Power Problems'''==
==='''Symptom(s): '''===
:*PWR LED not lit
:*IC Chips hot to the touch
:*Transformer hot to the touch

==='''Possible Problem(s): '''===
:*No input voltage present
:*Transformer bad
:*Voltage Regulator bad
:*LED installed backwards
:*Blown fuse

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS Power troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>

<li>Remove power from Renard SS24

<li>Disconnect all cables.

<li>If installed, remove all 30 IC chips from their sockets (U2, U4 thru U8, and M1 thru M24).
:*This is to prevent them from being damaged further if you do have power problems.

<li>If not installed already, install an appropriate rated fuse in the left side fuse holder. Use the smallest value fuse that you have available for this portion of testing.
:*Using a smaller fuse here is for safety during initial power testing. If there are any problems with bad triacs, bridged solder pads or a bad transformer during first power application, a small fuse will blow before any permanent damage to the PCB can occur.

<li>If installed, remove the fuse from the right side fuse holder.

<li>Connect an AC power cable to the left side [N 120V] terminal block. The 120V neutral line (wide blade on a polarized plug) goes to the N terminal and the 120V hot line goes to the 120V terminal.

<li>Turn ON AC power.

<li>Did the fuse blow?
:*If it did, go to step 17

<li>Measure DC voltage at [[media:Wiki - TSG Renard SS24 Meas01.gif |+5 Test Point]].
:Voltage should be +5 VDC +/- 0.05
:*If incorrect, go to step 13

<li>Did the PWR LED light?
:*If it did, go to step 21

<li>Measure DC voltage on [[media:Wiki - TSG Renard SS24 Meas02.gif | right side of R6]].
:*If voltage is approx. 2.0-3.0 VDC, replace the LED and retest
:*If voltage is approx. 5.0 VDC, then either the LED is installed backwards or is bad

<li>Measure DC voltage on [[media:Wiki - TSG Renard SS24 Meas03.gif | left side of R6]].
:Voltage should be approx. 5.0 VDC.
:*If correct, then double check the value of R6 and/or replace R6
:*If this is incorrect, restart the troubleshooting process.

<li>Measure DC voltage at [[media:Wiki - TSG Renard SS24 Meas04.gif | cathode of D3 & D4]].
:Voltage should be above +6 VDC but less than +12 VDC.
:*If correct, voltage regulator U1 is probably bad.

<li>Measure AC voltage [[media:Wiki - TSG Renard SS24 Meas05.gif | between R1 and R2]].
:Voltage should be above 6 VAC
:*If correct, one or more diodes D1 thru D4 could be bad or incorrectly installed.

<li>Measure AC voltage between [[media:Wiki - TSG Renard SS24 Meas06.gif | top side of F1]] and any N terminal.
:Voltage should be 115-120 VAC
:*If correct, transformer TF1 is probably bad.

<li>Measure AC voltage between [[media:Wiki - TSG Renard SS24 Meas07.gif | bottom side of F1]] and any N terminal.
:Voltage should be 115-120 VAC
:*If correct, fuse F1 is probably bad.

<li>Turn OFF AC power

<li>Remove F1

<li>Turn ON AC power

<li>Recheck AC voltage between [[media:Wiki - TSG Renard SS24 Meas07.gif | bottom side of F1]] and any N terminal.
:Voltage should be 115-120 VAC
:*If the voltage is now correct but was low or missing in step 16 or blew the fuse at initial turn-on, possible problems could be:
::Bad transformer (shorted primary)
::Bad/shorted triac
::Shorted/bad solder connection(s)
:*Carefully inspect the board for any possible problems with the solder connections. Fix any possible problems and then restart the troubleshooting process.
:*After other attempts to fix the problem have failed, the last resort would be to remove each triac and the transformer til good power was seen with F1 installed.

<li>If you have gotten to this step, then your board has good +5 VDC and the PWR LED turns ON when AC power is applied without any of the IC chips installed.
:*If this is incorrect, restart the troubleshooting process.

<li>Turn OFF AC power

<li>Install one of the IC chips (U2, U4 thru U8, and M1 thru M24) into its respective socket.

<li>Turn ON AC power

<li>Did the PWR LED light?
:*If it did not, then the last IC chip installed is bad and needs to be replaced.
:*If it did, then repeat steps 22 thru 25 until all IC chips are installed.

<li>Your Renard SS board should now have all the IC chips installed and have good DC power on the board.

</ol>

 
 

=='''Troubleshooting Diagnostics Problems'''==
==='''Symptom(s): '''===
:*Diagnostic LEDs do not light
:*HB and ZC LED do not flash
:*SD LED does not come on when receiving Vixen data
:*FE and/or OE LEDs light

==='''Possible Problem(s): '''===
:*Oscillator bad
:*Zero Cross signal bad
:*Bad or no data coming from Vixen
:*Vixen settings incorrect
:*Diagnostic LEDs bad or installed backwards
:*PIC bad

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS Diagnostics troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>
<li>Turn OFF AC power

<li>Remove PIC chip U6

<li>Install a PIC programmed with the [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]] into the U6 position.

<li>Place a shunt (jumper) on JP3

<li>If desired, attached lights to terminal blocks [N Ch1] thru [N Ch8]. The diagnostics can be done with only the on-board LEDs.

<li>Ensure that the data cable from the computer running Vixen is connected to either J2 or JDP1.

<li>If receiving RS232 data from the computer, place a shunt on JP1.

<li>Do not run any Vixen sequences until directed to do so in step 19.

<li>Turn ON AC power

<li>PWR LED should be lit
:*If incorrect , then go to [[Troubleshooting_Guide_-_The_Renard_SS24#Troubleshooting_Power_Problems | Troubleshooting Power Problems]].

<li>The [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]] should perform the following channel test:
:*All channels ON for approx. 2 seconds
:*All channels OFF for approx. 2 seconds
:*Channel 1 turns ON for approx. 1 second then turns OFF
:*Channel 2 (HB LED) turns ON for approx. 1 second then turns OFF
:*Channel 3 turns ON for approx. 1 second then turns OFF
:*Channel 4 turns ON for approx. 1 second then turns OFF
:*Channel 5 (ZC LED) turns ON for approx. 1 second then turns OFF
:*Channel 6 (SD LED) turns ON for approx. 1 second then turns OFF
:*Channel 7 (FE LED) turns ON for approx. 1 second then turns OFF
:*Channel 8 (OE LED) turns ON for approx. 1 second then turns OFF
:*:The above routine is done three times 

<li>If no LEDs/channels came on during the above routine:
:#[[Troubleshooting_Guide_-_The_Renard_SS24#Verifying_Diagnostic_LEDs | Verify that the diagnostic LEDs are operational]]
:#Reflash the PIC with the [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]]
:#If the problem continues, then edit the [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]] to change from using the external oscillator to using the internal oscillator. If you don't know how to do this, then download this version of the [[media:Ren-diag-beta-20090117 (intosc).asm | Beta Renard Diagnostics Firmware]].
:::*If the LEDs/channels are now working, then there is a problem with the oscillator U3. Check the solder pads and/or replace U3.
:::*If no LEDs/channels came on, then either the PIC is bad or you have no DC power to the PIC.

<li>If the LEDs appear dim when all are on but normal when only a single LED is lit, then it is possible that resistor network RN1 is installed backwards.
:*You can choose to live with this condition but you will have to make sure that JP3 is not installed while running the operational firmware.

<li>If any (but not all) LEDs did not come during the step 11 routine, then go to [[Troubleshooting_Guide_-_The_Renard_SS24#Verifying_Diagnostic_LEDs | Verifying Diagnostic LEDs]]

<li>If you used lights hooked up the channels and they did not respond correctly, then go to [[Troubleshooting_Guide_-_The_Renard_SS24#Troubleshooting_SSR_Circuitry_Problems | Troubleshooting SSR Circuitry Problems]]

<li>The [[Renard Firmware#Beta Diagnostic Firmware | Renard Diagnostic Firmware]] should now be blinking the HB LED (channel 2) and ZC LED (channel 5). All other channels/LEDs should be OFF.

<li>If the ZC LED (channel 5) is not blinking:
:Measure voltage at [[media:Wiki - TSG Renard SS16 SSR Meas Pin4.jpg | U6 pin 4]] or [[media:Wiki - TSG Renard SS16 SSR Meas Pin5.jpg | U2 pin 5]], should only be approximately .3 VDC. If you have an oscilloscope, you should see a signal like the purple trace in this [[media:ZeroCross.gif | image]].
::*If voltage is around 5.0 VDC , then the ZC is not working. Possible solutions:
:::#Replace U2
:::#Check the values of R1 & R2
:::#Check the solder pads on all the above components

<li>If you have gotten to this step, then your board appears to be functioning correctly so far. Now it is time to see if it will communicate with the computer.

 

<blockquote> <center>'''REMINDER:''' 
'''Make sure that Vixen is configured correctly before attempting the next step. The settings for the Renard Dimmer Plug-In should be set as shown on [[The Renard SS24 Controller Board#Computer Setup | The Renard SS24 Controller Board wiki page]]'''. </center></blockquote>

 

<li>Run a Vixen sequence

 

<blockquote> <center>'''NOTE:''' 
'''Vixen only sends out data when there is a change in event data. So make sure that the test sequence you are using has frequent changes in the event data.'''.</center></blockquote>

 

<li>SD LED will be ON whenever Vixen sends data to the Renard SS24. The FE and OE LEDs should remain OFF.
:*If this is correct, then your Renard SS24 has passed the diagnostics test.

<li>If the SD LED was ON and either or both the FE or OE LED came ON, then double check the Renard Dimmer plug-in settings in Vixen and retry.

<li>If no LEDs were lit in step 20, then it seems that you are not getting any data from the computer. Try the following:
:#Make sure that your interconnect cable is built according to the [[The Renard SS24 Controller Board#data cables | Renard SS24 Controller wiki]].
:#Make sure that the Renard Dimmer plug-in is selected in Vixen.
:#Replace U5
:#Inspect the solder pads of U5 and the input data connector

</ol>
 

==='''Verifying Diagnostic LEDs'''===
<ol>
<li>Turn OFF AC power

<li>Remove PIC chip U6

<li>If not already installed, place a shunt (jumper) on JP3.

<li>Turn ON AC power

<li>Power LED should be lit and the DC voltage at the [[media:Wiki - TSG Renard SS24 Meas01.gif |+5 Test Point]] should be 5.0 (+/- .5) VDC.
:*If incorrect , then go to [[Troubleshooting_Guide_-_The_Renard_SS24#Troubleshooting_Power_Problems | Troubleshooting Power Problems]]

<li>Momentarily connect a jumper (small piece of wire) between U6 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
:*HB LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
:*ZC LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
:*SD LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
:*FE LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
:*OE LED should light

<li>If all the LEDs in steps 6 thru 10 did light, then the diagnostic LEDs are operational.

<li>If all of the LEDs in steps 6 thru 10 did not light:
:a. Check for 5.0 VDC at [[media:Wiki - TSG Renard SS U6 5VDC Check (top).jpg | U6 IC socket pin 1]]
::*If incorrect, check the solder pads and/or go back to [[Troubleshooting_Guide_-_The_Renard_SS24#Troubleshooting_Power_Problems | Troubleshooting Power Problems]]
:b. Remove shunt from JP3
:c. Check for 5.0 VDC at [[media:Wiki - TSG Renard SS JP3 Check.jpg | left side of JP3]]
::*If incorrect, check the solder pads
:d. Install shunt on JP3
:e. Check for 5.0 VDC at [[media:Wiki - TSG Renard SS JP3 Check (OUT).jpg | right side of JP3]] (on underside of board).
::*If incorrect, replace the shunt (jumper)
:f. Check for approx. 5.0 VDC on the [[media:Wiki - TSG Renard SS RN1 Check.jpg | pins (on underside of board) of resistor network RN1]].
::*If correct, then probably all the LEDs are installed backwards
::*If incorrect, replace RN1

<li>If any (but not all) of the LEDs in steps 6 thru 10 did not light, measure the DC voltage at the appropriate location on the IC socket for U6. The voltage measured at each location should be approximately 3.0-3.5 VDC.

 

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="150"|
!width="250"|
|-
!|Diagnostic LED || Measure DC voltage at
|-
|HB ||U6 [[media:Wiki - 14 Pin IC Socket 13.jpg | IC socket pin 13]]
|-
|ZC ||U6 [[media:Wiki - 14 Pin IC Socket 10.jpg | IC socket pin 10]]
|-
|SD ||U6 [[media:Wiki - 14 Pin IC Socket 9.jpg | IC socket pin 9]]
|-
|FE ||U6 [[media:Wiki - 14 Pin IC Socket 8.jpg | IC socket pin 8]]
|-
|OE ||U6 [[media:Wiki - 14 Pin IC Socket 7.jpg | IC socket pin 7]]
|}
 

<li>If any voltage measured in step 13 was 0 VDC, then most probably the associated LED is installed backwards.

<li>If any voltage measured in step 13 was 5 VDC, then most probably the solder pads for the associated LED are bridged.

</ol>

 
 

=='''Troubleshooting SSR Circuitry Problems'''==
==='''Symptom(s): '''===
:*Channel remains on constantly
:*Channel does not come on when commanded
:*Triac gate resistor burnt/blown

==='''Possible Problem(s): '''===
:*Bad triac
:*Bad opto
:*Bad/missed solder joints

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS24 SSR Circuits troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>

<li> Turn OFF AC power

<li>Are any of the triac gate resistors (R34-R57) burnt/blown/damaged?
:*If so, replace that resistor and check the solder pads on the associated triac. Blown gate resistors are usually caused by a missed solder connection on the triac.

<li>Are channels 13 thru 24 bad? If they are,
:*Check the right side fuse
:*Check the power connection to the right side of the board
:*Check the solder pads on the right side fuse holder

<li>Is the problem in channels 1 thru 8?
:*If not, go to step 21

<li>Remove PIC chip U6

<li>If installed, remove the shunt (jumper) on JP3.

<li>If not already installed, attach some test lights to the terminal block of the failing channel.

<li>Turn ON AC power

<li>Test lights should be OFF
:*If the test lights are ON, go to step 53

<li>Using the following table, momentarily use a jumper to turn ON the test lights
:*Test lights should come ON when the jumper is connected to the locations in the table

 

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="70"|
!width="100"|
!width="100"|
!width="250"|
|-
!|Channel || Optoisolator || Test Lights at Terminal Block || Connect jumper between
|-
|1 ||M1 || [N Ch1]
|align="left"|
:U6 [[media: Wiki - IC socket 3-14.jpg | IC socket pin 3 and pin 14]]
|-
|2 ||M2 || [N Ch2]
|align="left"|
:U6 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
|-
|3 ||M3 || [N Ch3]
|align="left"|
:U6 [[media: Wiki - IC socket 12-14.jpg | IC socket pin 12 and pin 14]]
|-
|4 ||M4 || [N Ch4]
|align="left"|
:U6 [[media: Wiki - IC socket 11-14.jpg | IC socket pin 11 and pin 14]]
|-
|5 ||M5 || [N Ch5]
|align="left"|
:U6 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
|-
|6 ||M6 || [N Ch6]
|align="left"|
:U6 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
|-
|7 ||M7 || [N Ch7]
|align="left"|
:U6 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
|-
|8 ||M8 || [N Ch8]
|align="left"|
:U6 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
|}

<li>Does the previously bad channel now work? If it does:
:#Turn OFF AC power
:#Install PIC chip U6
:#Begin testing again where previous failure was noted

<li>Turn OFF AC power

<li>Replace the opto (M1-M8) controlling the bad channel
:*Return to step 8 and repeat tests with the new opto

<li>Continue here if replacing the opto did not fix the problem

<li>Turn OFF AC power

<li>Remove the opto (M1-M8) controlling the bad channel

<li>Turn ON AC power

 

<blockquote> <center>'''SAFETY NOTICE:''' 
'''In the following step you will be using a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] (small piece of insulated wire) to jump 120 VAC from one pin to another. You need to be very sure that you know what pins you are putting the jumper to before you proceed. Applying 120 VAC to the wrong location could/can cause some very undesirable results.'''. </center></blockquote>

 

<li>Momentarily use a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] and connect [[media:Wiki - 6 Pin IC Socket 4-6.jpg | between pins 4 and 6 of the opto socket]]

<li>If the lights still do not come on, it should only be one of the following things:
::*Bad triac
::*Bad/open triac gate resistor
::*Bad solder joints on the triac, opto socket, triac gate resistor or the terminal block

<li>If the lights did come on, measure the voltage at the [[media:Wiki - 6 Pin IC Socket 1.jpg | opto socket pin 1]]
:It should be 5 VDC
:*If incorrect, check the current limiting resistor (R10-R17) associated with that opto. You should be able to read approx 5 VDC on both sides of the resistor.
:*If correct, then something must have been overlooked during the troubleshooting process. Turn OFF the AC power and reinstall any removed components, then restart the troubleshooting process.

<li>Is the problem in channels 9 thru 16?
:*If not, go to step 37

<li>Remove PIC chip U7

<li>If not already installed, attach some test lights to the terminal block of the failing channel.

<li>Turn ON AC power

<li>Test lights should be OFF
:*If the test lights are ON, go to step 53

<li>Using the following table, momentarily use a jumper to turn ON the test lights
:*Test lights should come ON when the jumper is connected to the locations in the table

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="70"|
!width="100"|
!width="100"|
!width="250"|
|-
!|Channel ||Optoisolator || Test Lights at Terminal Block || Connect jumper between
|-
|9 ||M9 || [N Ch9]
|align="left"|
:U7 [[media: Wiki - IC socket 3-14.jpg | IC socket pin 3 and pin 14]]
|-
|10 ||M10 || [N Ch10]
|align="left"|
:U7 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
|-
|11 ||M11 || [N Ch11]
|align="left"|
:U7 [[media: Wiki - IC socket 12-14.jpg | IC socket pin 12 and pin 14]]
|-
|12 ||M12 || [N Ch12]
|align="left"|
:U7 [[media: Wiki - IC socket 11-14.jpg | IC socket pin 11 and pin 14]]
|-
|13 ||M13 || [N Ch13]
|align="left"|
:U7 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
|-
|14 ||M14 || [N Ch14]
|align="left"|
:U7 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
|-
|15 ||M15 || [N Ch15]
|align="left"|
:U7 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
|-
|16 ||M16 || [N Ch16]
|align="left"|
:U7 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
|}

<li>Does the previously bad channel now work? If it does:
:#Turn OFF AC power
:#Install PIC chip U7
:#Begin testing again where previous failure was noted

<li>Turn OFF AC power

<li>Replace the opto (M9-M16) controlling the bad channel
:*Return to step 24 and repeat tests with the new opto

<li>Continue here if replacing the opto did not fix the problem

<li>Turn OFF AC power

<li>Remove the opto (M9-M16) controlling the bad channel

<li>Turn ON AC power

 

<blockquote> <center>'''SAFETY NOTICE:''' 
'''In the following step you will be using a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] (small piece of insulated wire) to jump 120 VAC from one pin to another. You need to be very sure that you know what pins you are putting the jumper to before you proceed. Applying 120 VAC to the wrong location could/can cause some very undesirable results.'''. </center></blockquote>

 

<li>Momentarily use a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] and connect [[media:Wiki - 6 Pin IC Socket 4-6.jpg | between pins 4 and 6 of the opto socket]]

<li>If the lights still do not come on, it should only be one of the following things:
::*Bad triac
::*Bad/open triac gate resistor
::*Bad solder joints on the triac, opto socket, triac gate resistor or the terminal block

<li>If the lights did come on, measure the voltage at the [[media:Wiki - 6 Pin IC Socket 1.jpg | opto socket pin 1]]
:It should be 5 VDC
:*If incorrect, check the current limiting resistor (R18-R25) associated with that opto. You should be able to read approx 5 VDC on both sides of the resistor.
:*If correct, then something must have been overlooked during the troubleshooting process. Turn OFF the AC power and reinstall any removed components, then restart the troubleshooting process.

<li>Is the problem in channels 17 thru 24?
:*If not, then your Renard SS24 should be operational.

<li>Remove PIC chip U8

<li>If not already installed, attach some test lights to the terminal block of the failing channel.

<li>Turn ON AC power

<li>Test lights should be OFF
:*If the test lights are ON, go to step 53

<li>Using the following table, momentarily use a jumper to turn ON the test lights
:*Test lights should come ON when the jumper is connected to the locations in the table

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="70"|
!width="100"|
!width="100"|
!width="250"|
|-
!|Channel ||Optoisolator || Test Lights at Terminal Block || Connect jumper between
|-
|17 ||M17 || [N Ch17]
|align="left"|
:U8 [[media: Wiki - IC socket 3-14.jpg | IC socket pin 3 and pin 14]]
|-
|18 ||M18 || [N Ch18]
|align="left"|
:U8 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
|-
|19 ||M19 || [N Ch19]
|align="left"|
:U8 [[media: Wiki - IC socket 12-14.jpg | IC socket pin 12 and pin 14]]
|-
|20 ||M20 || [N Ch20]
|align="left"|
:U8 [[media: Wiki - IC socket 11-14.jpg | IC socket pin 11 and pin 14]]
|-
|21 ||M21 || [N Ch21]
|align="left"|
:U8 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
|-
|22 ||M22 || [N Ch22]
|align="left"|
:U8 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
|-
|23 ||M23 || [N Ch23]
|align="left"|
:U8 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
|-
|24 ||M24 || [N Ch24]
|align="left"|
:U8 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
|}

<li>Does the previously bad channel now work? If it does:
:#Turn OFF AC power
:#Install PIC chip U8
:#Begin testing again where previous failure was noted

<li>Turn OFF AC power

<li>Replace the opto (M17-M24) controlling the bad channel
:*Return to step 40 and repeat tests with the new opto

<li>Continue here if replacing the opto did not fix the problem

<li>Turn OFF AC power

<li>Remove the opto (M17-M24) controlling the bad channel

<li>Turn ON AC power

 

<blockquote> <center>'''SAFETY NOTICE:''' 
'''In the following step you will be using a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] (small piece of insulated wire) to jump 120 VAC from one pin to another. You need to be very sure that you know what pins you are putting the jumper to before you proceed. Applying 120 VAC to the wrong location could/can cause some very undesirable results.'''. </center></blockquote>

 

<li>Momentarily use a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] and connect [[media:Wiki - 6 Pin IC Socket 4-6.jpg | between pins 4 and 6 of the opto socket]]

<li>If the lights still do not come on, it should only be one of the following things:
::*Bad triac
::*Bad/open triac gate resistor
::*Bad solder joints on the triac, opto socket, triac gate resistor or the terminal block

<li>If the lights did come on, measure the voltage at the [[media:Wiki - 6 Pin IC Socket 1.jpg | opto socket pin 1]]
:It should be 5 VDC
:*If incorrect, check the current limiting resistor (R26-R33) associated with that opto. You should be able to read approx 5 VDC on both sides of the resistor.
:*If correct, then something must have been overlooked during the troubleshooting process. Turn OFF the AC power and reinstall any removed components, then restart the troubleshooting process.

<li>Turn OFF AC power

<li>Remove the opto (M1-M24) controlling the bad channel

<li>Turn ON AC power

<li>Is the test light still ON?
:*If the light is still ON then it could be either a bad triac or possibly a bridged solder joint on the triac, opto socket, triac gate resistor or the terminal block.
:*If the light is OFF, then replace the opto with a new one and retest

</ol>

[[Category:Renard SS24]]

Troubleshooting Guide The Renard SS16

2009-12-26T21:01:30Z

Macrosill: /* Troubleshooting Steps */

=='''Introduction'''==
:This page is intended to help identify/isolate some of the common problems individuals encounter when building/operating the Renard SS16 controller board.

:The troubleshooting procedures provided here are presented in a detailed step-by-step systematic approach. This approach is not necessarily the quickest way to find your problem. If you are looking for a quick fix, then swap anything/everything that you can and come back to these procedures if you are still having problems.

:The following procedures require the individual to be familiar with the operation of a digital multimeter (or voltmeter/ohmmeter if you prefer). If you currently do not know how to measure resistance or how to measure voltage, please take some time now an learn these basic skills before attempting these procedures. This [http://www.doctronics.co.uk/meter.htm website] provides some basic information on using multimeters.

{| style="width:60%; font-size:100%" border="1" cellspacing="0" cellpadding="10" align="center"
! <center>'''Multimeter Usage Tip'''</center>
|-
| All DC voltages in this document are referenced to GND. So for all measurements, the multimeter negative (-), usually black, lead needs to be connected to a GND point on the PCB. The best location would be the GND Test Point located below U1. The positive lead (+), usually red, gets connected to the location called out in the procedure.
|}

=='''Disclaimers'''==
:Due to the nature of the information contained on this page, it is imperative that all individuals read and understand the disclaimers contained [[Disclaimers | here]].

=='''Basic Troubleshooting Info'''==

==='''Verify Setup'''===

:The first step to successful troubleshooting is to ensure that your setup is correct.

::*Verify that the Renard SS16 is assembled correctly as compared to the [[Assembly Instructions The Renard SS16 | Renard SS16 Controller Assembly Instructions wiki]].

::*Verify that you have power/control cables connected correctly as compared to the [[The Renard SS16 Controller Board#Hooking Up the Renard SS16 | Renard SS16 Controller wiki]].

::*Verify that you have the Vixen plug-in settings correct as compared to the [[The Renard SS16 Controller Board#Computer Setup | Renard SS16 Controller wiki]].

==='''Most Common Problems'''===

:These are the most common problems encountered by individuals who have built Renard SS boards since their debut to the DIYC community:

::*'''Missed solder pads or bad solder joints'''. Many individuals get in a rush when assembling their boards and will occasionally miss a solder pad or just do a poor job on a particular solder pad. This type of problem can usually be easily identified by closely inspecting all the solder pads on the board after assembly is complete. Missed solder pads may/will cause many different problems that will cause you to spend many hours troubleshooting only to find that it was as simple as a missed solder pad. So take your time and closely inspect your solder work when you are done with the assembly.

::*'''Bad data cable coming from the computer'''. Many individuals assume that all serial cables are identical, but that is far from the truth. Just because a cable has the correct DE9 connectors on each end doesn’t mean that the wires inside are going to the correct pins for Renard operation. It is always best to physically check the pin continuity to verify that the cable will work for Renard operation. Make sure that your interconnect cable is wired according to the [[The Renard SS16 Controller Board#data cables | Renard SS16 Controller wiki]].

::*'''PICs with corrupted firmware or no firmware'''. This mostly affects individuals who get their PICs from a “group buy” with the firmware already loaded but also does impact those who program their own PICs. For whatever reason, sometimes a PIC (believed to be correctly programmed) will not behave correctly and needs to be re-flashed with the firmware. Once it is re-flashed then it works correctly. This is why all individuals who are using these boards should invest in a PIC programmer. A programmer will also enable you to switch to the diagnostics firmware, which will help tremendously during troubleshooting. Your best bet is to get the PICKIT2 or PICKIT3 from [http://www.microchip.com Microchip].

::*'''Incorrect Vixen Settings'''. It cannot be emphasized enough, the Renard boards will not work correctly if Vixen is not setup correctly. Verify that you have the Vixen plug-in settings correct as compared to the [[The Renard SS16 Controller Board#Computer Setup | Renard SS16 Controller wiki]].

=='''Troubleshooting the Renard SS16 Controller'''==

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS16 troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>
<li>Verify that you have the power/control cables connected correctly as compared to the [[The Renard SS16 Controller Board#Hooking Up the Renard SS16 | Renard SS16 Controller wiki]].

<li>Verify that you have the Vixen plug-in settings correct as compared to the [[The Renard SS16 Controller Board#Computer Setup | Renard SS16 Controller wiki]].

<li>For the following steps, the PICs (U6 & U7) need to be programmed with the [[Renard Firmware#Regular Firmware | Renard Operational Firmware]].

<li>Turn ON AC power

<li>PWR LED should be lit
:*If incorrect , then go to [[Troubleshooting_Guide_The_Renard_SS16#Troubleshooting_Power_Problems | Troubleshooting Power Problems]].

<li>Run a Vixen sequence

<li>Do Channels 1 thru 8 respond as programmed in the Vixen sequence?
:*If not, then go to [[Troubleshooting_Guide_The_Renard_SS16#Troubleshooting_Diagnostics_Problems | Troubleshooting Diagnostics Problems]].
:*If the diagnostic routine passed, then go to [[Troubleshooting_Guide_The_Renard_SS16#Troubleshooting_SSR_Circuitry_Problems | Troubleshooting SSR Circuitry Problems]].

<li>Do Channels 9 thru 16 respond as programmed in the Vixen sequence?
:*If they do, then your Renard SS16 Controller board is operational

<li>Turn OFF AC power

<li>Swap PIC chips U7 and U6

<li>Turn ON AC power

<li>Run the Vixen sequence again

<li>Do Channels 1 thru 8 respond as programmed in the Vixen sequence?
:*If not, reprogram or replace PIC chip U6 and retest

<li>Do Channels 9 thru 16 respond as programmed in the Vixen sequence?
:*If they do, then your Renard SS16 Controller board is operational
:*If they don’t, then go to [[Troubleshooting_Guide_The_Renard_SS16#Troubleshooting_SSR_Circuitry_Problems | Troubleshooting SSR Circuitry Problems]].
</ol>

 
 

=='''Troubleshooting Power Problems'''==
==='''Symptom(s): '''===
:*PWR LED not lit
:*IC Chips hot to the touch
:*Transformer hot to the touch

==='''Possible Problem(s): '''===
:*No input voltage present
:*Transformer bad
:*Voltage Regulator bad
:*LED installed backwards
:*Blown fuse

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS Power troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>

<li>Remove power from Renard SS16

<li>Disconnect all cables.

<li>If installed, remove all 21 IC chips from their sockets (U2, U4 thru U7, and M1 thru M16).
:*This is to prevent them from being damaged further if you do have power problems.

<li>If not installed already, install an appropriate rated fuse in the left side fuse holder. Use the smallest value fuse that you have available for this portion of testing.
:*Using a smaller fuse here is for safety during initial power testing. If there are any problems with bad triacs, bridged solder pads or a bad transformer during first power application, a small fuse will blow before any permanent damage to the PCB can occur.

<li>If installed, remove the fuse from the right side fuse holder.

<li>Connect an AC power cable to the left side [N 120V] terminal block. The 120V neutral line (wide blade on a polarized plug) goes to the N terminal and the 120V hot line goes to the 120V terminal.

<li>Turn ON AC power.

<li>Did the fuse blow?
:*If it did, go to step 17

<li>Measure DC voltage at [[media: Wiki - TSG Renard SS16 Pwr Meas01.jpg |+5 Test Point]].
:Voltage should be +5 VDC +/- 0.05
:*If incorrect, go to step 13

<li>Did the PWR LED light?
:*If it did, go to step 21

<li>Measure DC voltage on [[media: Wiki - TSG Renard SS16 Pwr Meas02.jpg | right side of R6]].
:*If voltage is approx. 2.0-3.0 VDC, replace the LED and retest
:*If voltage is approx. 5.0 VDC, then either the LED is installed backwards or is bad

<li>Measure DC voltage on [[media: Wiki - TSG Renard SS16 Pwr Meas03.jpg | left side of R6]].
:Voltage should be approx. 5.0 VDC.
:*If correct, then double check the value of R6 and/or replace R6
:*If this is incorrect, restart the troubleshooting process.

<li>Measure DC voltage at [[media: Wiki - TSG Renard SS16 Pwr Meas04.jpg | cathode of D3 & D4]].
:Voltage should be above +6 VDC but less than +12 VDC.
:*If correct, voltage regulator U1 is probably bad.

<li>Measure AC voltage [[media: Wiki - TSG Renard SS16 Pwr Meas05.jpg | between R1 and R2]].
:Voltage should be above 6 VAC
:*If correct, one or more diodes D1 thru D4 could be bad or incorrectly installed.

<li>Measure AC voltage between [[media: Wiki - TSG Renard SS16 Pwr Meas06.jpg | top side of F1]] and any N terminal.
:Voltage should be 115-120 VAC
:*If correct, transformer TF1 is probably bad.

<li>Measure AC voltage between [[media: Wiki - TSG Renard SS16 Pwr Meas07.jpg | bottom side of F1]] and any N terminal.
:Voltage should be 115-120 VAC
:*If correct, fuse F1 is probably bad.

<li>Turn OFF AC power

<li>Remove F1

<li>Turn ON AC power

<li>Recheck AC voltage between [[media: Wiki - TSG Renard SS16 Pwr Meas07.jpg | bottom side of F1]] and any N terminal.
:Voltage should be 115-120 VAC
:*If the voltage is now correct but was low or missing in step 16 or blew the fuse at initial turn-on, possible problems could be:
::Bad transformer (shorted primary)
::Bad/shorted triac
::Shorted/bad solder connection(s)
:*Carefully inspect the board for any possible problems with the solder connections. Fix any possible problems and then restart the troubleshooting process.
:*After other attempts to fix the problem have failed, the last resort would be to remove each triac and the transformer til good power was seen with F1 installed.

<li>If you have gotten to this step, then your board has good +5 VDC and the PWR LED turns ON when AC power is applied without any of the IC chips installed.
:*If this is incorrect, restart the troubleshooting process.

<li>Turn OFF AC power

<li>Install one of the IC chips (U2, U4 thru U7, and M1 thru M16) into its respective socket.

<li>Turn ON AC power

<li>Did the PWR LED light?
:*If it did not, then the last IC chip installed is bad and needs to be replaced.
:*If it did, then repeat steps 22 thru 25 until all IC chips are installed.

<li>Your Renard SS board should now have all the IC chips installed and have good DC power on the board.

</ol>

 
 

=='''Troubleshooting Diagnostics Problems'''==
==='''Symptom(s): '''===
:*Diagnostic LEDs do not light
:*HB and ZC LED do not flash
:*SD LED does not come on when receiving Vixen data
:*FE and/or OE LEDs light

==='''Possible Problem(s): '''===
:*Oscillator bad
:*Zero Cross signal bad
:*Bad or no data coming from Vixen
:*Vixen settings incorrect
:*Diagnostic LEDs bad or installed backwards
:*PIC bad

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS Diagnostics troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>
<li>Turn OFF AC power

<li>Remove PIC chip U6

<li>Install a PIC programmed with the [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]] into the U6 position.

<li>Place a shunt (jumper) on JP3

<li>If desired, attached lights to terminal blocks [N Ch1] thru [N Ch8]. The diagnostics can be done with only the on-board LEDs.

<li>Ensure that the data cable from the computer running Vixen is connected to either J2 or JDP1.

<li>If receiving RS232 data from the computer, place a shunt on JP1.

<li>Do not run any Vixen sequences until directed to do so in step 19.

<li>Turn ON AC power

<li>PWR LED should be lit
:*If incorrect , then go to [[Troubleshooting_Guide_The_Renard_SS16#Troubleshooting_Power_Problems | Troubleshooting Power Problems]].

<li>The [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]] should perform the following channel test:
:*All channels ON for approx. 2 seconds
:*All channels OFF for approx. 2 seconds
:*Channel 1 turns ON for approx. 1 second then turns OFF
:*Channel 2 (HB LED) turns ON for approx. 1 second then turns OFF
:*Channel 3 turns ON for approx. 1 second then turns OFF
:*Channel 4 turns ON for approx. 1 second then turns OFF
:*Channel 5 (ZC LED) turns ON for approx. 1 second then turns OFF
:*Channel 6 (SD LED) turns ON for approx. 1 second then turns OFF
:*Channel 7 (FE LED) turns ON for approx. 1 second then turns OFF
:*Channel 8 (OE LED) turns ON for approx. 1 second then turns OFF
:*:The above routine is done three times 

<li>If no LEDs/channels came on during the above routine:
:#[[Troubleshooting_Guide_-_The_Renard_SS16#Verifying_Diagnostic_LEDs | Verify that the diagnostic LEDs are operational]]
:#Reflash the PIC with the [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]]
:#If the problem continues, then edit the [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]] to change from using the external oscillator to using the internal oscillator. If you don't know how to do this, then download this version of the [[media:Ren-diag-beta-20090117 (intosc).asm | Beta Renard Diagnostics Firmware]].
:::*If the LEDs/channels are now working, then there is a problem with the oscillator U3. Check the solder pads and/or replace U3.
:::*If no LEDs/channels came on, then either the PIC is bad or you have no DC power to the PIC.

<li>If the LEDs appear dim when all are on but normal when only a single LED is lit, then it is possible that resistor network RN1 is installed backwards.
:*You can choose to live with this condition but you will have to make sure that JP3 is not installed while running the operational firmware.

<li>If any (but not all) LEDs did not come during the step 11 routine, then go to [[Troubleshooting_Guide_-_The_Renard_SS16#Verifying_Diagnostic_LEDs | Verifying Diagnostic LEDs]]

<li>If you used lights hooked up the channels and they did not respond correctly, then go to [[Troubleshooting_Guide_The_Renard_SS16#Troubleshooting_SSR_Circuitry_Problems | Troubleshooting SSR Circuitry Problems]]

<li>The [[Renard Firmware#Beta Diagnostic Firmware | Renard Diagnostic Firmware]] should now be blinking the HB LED (channel 2) and ZC LED (channel 5). All other channels/LEDs should be OFF.

<li>If the ZC LED (channel 5) is not blinking:
:Measure voltage at [[media:Wiki - TSG Renard SS16 SSR Meas Pin4.jpg | U6 pin 4]] or [[media:Wiki - TSG Renard SS16 SSR Meas Pin5.jpg | U2 pin 5]], should only be approximately .3 VDC. If you have an oscilloscope, you should see a signal like the purple trace in this [[media:ZeroCross.gif | image]].
::*If voltage is around 5.0 VDC , then the ZC is not working. Possible solutions:
:::#Replace U2
:::#Check the values of R1 & R2
:::#Check the solder pads on all the above components

<li>If you have gotten to this step, then your board appears to be functioning correctly so far. Now it is time to see if it will communicate with the computer.

 

<blockquote> <center>'''REMINDER:''' 
'''Make sure that Vixen is configured correctly before attempting the next step. The settings for the Renard Dimmer Plug-In should be set as shown on [[The Renard SS16 Controller Board#Computer Setup | The Renard SS16 Controller Board wiki page]]'''. </center></blockquote>

 

<li>Run a Vixen sequence

 

<blockquote> <center>'''NOTE:''' 
'''Vixen only sends out data when there is a change in event data. So make sure that the test sequence you are using has frequent changes in the event data.'''.</center></blockquote>

 

<li>SD LED will be ON whenever Vixen sends data to the Renard SS16. The FE and OE LEDs should remain OFF.
:*If this is correct, then your Renard SS16 has passed the diagnostics test.

<li>If the SD LED was ON and either or both the FE or OE LED came ON, then double check the Renard Dimmer plug-in settings in Vixen and retry.

<li>If no LEDs were lit in step 20, then it seems that you are not getting any data from the computer. Try the following:
:#Make sure that your interconnect cable is built according to the [[The Renard SS16 Controller Board#data cables | Renard SS16 Controller wiki]].
:#Make sure that the Renard Dimmer plug-in is selected in Vixen.
:#Replace U5
:#Inspect the solder pads of U5 and the input data connector

</ol>
 

==='''Verifying Diagnostic LEDs'''===
<ol>
<li>Turn OFF AC power

<li>Remove PIC chip U6

<li>If not already installed, place a shunt (jumper) on JP3.

<li>Turn ON AC power

<li>Power LED should be lit and the DC voltage at the [[media: Wiki - TSG Renard SS16 Pwr Meas01.jpg |+5 Test Point]] should be 5.0 (+/- .5) VDC.
:*If incorrect , then go to [[Troubleshooting_Guide_-_The_Renard_SS16#Troubleshooting_Power_Problems | Troubleshooting Power Problems]]

<li>Momentarily connect a jumper (small piece of wire) between U6 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
:*HB LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
:*ZC LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
:*SD LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
:*FE LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
:*OE LED should light

<li>If all the LEDs in steps 6 thru 10 did light, then the diagnostic LEDs are operational.

<li>If all of the LEDs in steps 6 thru 10 did not light:
:a. Check for 5.0 VDC at [[media:Wiki - TSG Renard SS U6 5VDC Check (top).jpg | U6 IC socket pin 1]]
::*If incorrect, check the solder pads and/or go back to [[Troubleshooting_Guide_-_The_Renard_SS16#Troubleshooting_Power_Problems | Troubleshooting Power Problems]]
:b. Remove shunt from JP3
:c. Check for 5.0 VDC at [[media:Wiki - TSG Renard SS JP3 Check.jpg | left side of JP3]]
::*If incorrect, check the solder pads
:d. Install shunt on JP3
:e. Check for 5.0 VDC at [[media:Wiki - TSG Renard SS JP3 Check (OUT).jpg | right side of JP3]] (on underside of board).
::*If incorrect, replace the shunt (jumper)
:f. Check for approx. 5.0 VDC on the [[media:Wiki - TSG Renard SS RN1 Check.jpg | pins (on underside of board) of resistor network RN1]].
::*If correct, then probably all the LEDs are installed backwards
::*If incorrect, replace RN1

<li>If any (but not all) of the LEDs in steps 6 thru 10 did not light, measure the DC voltage at the appropriate location on the IC socket for U6. The voltage measured at each location should be approximately 3.0-3.5 VDC.

 

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="150"|
!width="250"|
|-
!|Diagnostic LED || Measure DC voltage at
|-
|HB ||U6 [[media:Wiki - 14 Pin IC Socket 13.jpg | IC socket pin 13]]
|-
|ZC ||U6 [[media:Wiki - 14 Pin IC Socket 10.jpg | IC socket pin 10]]
|-
|SD ||U6 [[media:Wiki - 14 Pin IC Socket 9.jpg | IC socket pin 9]]
|-
|FE ||U6 [[media:Wiki - 14 Pin IC Socket 8.jpg | IC socket pin 8]]
|-
|OE ||U6 [[media:Wiki - 14 Pin IC Socket 7.jpg | IC socket pin 7]]
|}
 

<li>If any voltage measured in step 13 was 0 VDC, then most probably the associated LED is installed backwards.

<li>If any voltage measured in step 13 was 5 VDC, then most probably the solder pads for the associated LED are bridged.

</ol>

 
 

=='''Troubleshooting SSR Circuitry Problems'''==
==='''Symptom(s): '''===
:*Channel remains on constantly
:*Channel does not come on when commanded
:*Triac gate resistor burnt/blown

==='''Possible Problem(s): '''===
:*Bad triac
:*Bad opto
:*Bad/missed solder joints

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS16 SSR Circuits troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>

<li> Turn OFF AC power

<li>Are any of the triac gate resistors (R26-R41) burnt/blown/damaged?
:*If so, replace that resistor and check the solder pads on the associated triac. Blown gate resistors are usually caused by a missed solder connection on the triac.

<li>Are channels 9 thru 16 bad? If they are,
:*Check the right side fuse
:*Check the power connection to the right side of the board
:*Check the solder pads on the right side fuse holder

<li>Is the problem in channels 9 thru 16?
:*If it is, go to step 22

<li>Is the problem in channels 1 thru 8?
:*If not, then what are you doing at this step. Start over.

<li>Remove PIC chip U6

<li>If installed, remove the shunt (jumper) on JP3.

<li>If not already installed, attach some test lights to the terminal block of the failing channel.

<li>Turn ON AC power

<li>Test lights should be OFF
:*If the test lights are ON, go to step 37

<li>Using the following table, momentarily use a jumper to turn ON the test lights
:*Test lights should come ON when the jumper is connected to the locations in the table

 

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="70"|
!width="100"|
!width="100"|
!width="250"|
|-
!|Channel || Optoisolator || Test Lights at Terminal Block || Connect jumper between
|-
|1 ||M1 || [N Ch1]
|align="left"|
:U6 [[media: Wiki - IC socket 3-14.jpg | IC socket pin 3 and pin 14]]
|-
|2 ||M2 || [N Ch2]
|align="left"|
:U6 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
|-
|3 ||M3 || [N Ch3]
|align="left"|
:U6 [[media: Wiki - IC socket 12-14.jpg | IC socket pin 12 and pin 14]]
|-
|4 ||M4 || [N Ch4]
|align="left"|
:U6 [[media: Wiki - IC socket 11-14.jpg | IC socket pin 11 and pin 14]]
|-
|5 ||M5 || [N Ch5]
|align="left"|
:U6 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
|-
|6 ||M6 || [N Ch6]
|align="left"|
:U6 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
|-
|7 ||M7 || [N Ch7]
|align="left"|
:U6 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
|-
|8 ||M8 || [N Ch8]
|align="left"|
:U6 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
|}

<li>Does the previously bad channel now work? If it does:
:#Turn OFF AC power
:#Install PIC chip U6
:#Begin testing again where previous failure was noted

<li>Turn OFF AC power

<li>Replace the opto (M1-M8) controlling the bad channel
:*Return to step 8 and repeat tests with the new opto

<li>Continue here if replacing the opto did not fix the problem

<li>Turn OFF AC power

<li>Remove the opto (M1-M8) controlling the bad channel

<li>Turn ON AC power

 

<blockquote> <center>'''SAFETY NOTICE:''' 
'''In the following step you will be using a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] (small piece of insulated wire) to jump 120 VAC from one pin to another. You need to be very sure that you know what pins you are putting the jumper to before you proceed. Applying 120 VAC to the wrong location could/can cause some very undesirable results.'''. </center></blockquote>

 

<li>Momentarily use a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] and connect [[media:Wiki - 6 Pin IC Socket 4-6.jpg | between pins 4 and 6 of the opto socket]]

<li>If the lights still do not come on, it should only be one of the following things:
::*Bad triac
::*Bad/open triac gate resistor
::*Bad solder joints on the triac, opto socket, triac gate resistor or the terminal block

<li>If the lights did come on, measure the voltage at the [[media:Wiki - 6 Pin IC Socket 1.jpg | opto socket pin 1]]
:It should be 5 VDC
:*If incorrect, check the current limiting resistor (R10-R17) associated with that opto. You should be able to read approx 5 VDC on both sides of the resistor.
:*If correct, then something must have been overlooked during the troubleshooting process. Turn OFF the AC power and reinstall any removed components, then restart the troubleshooting process.

<li>Remove PIC chip U7

<li>If not already installed, attach some test lights to the terminal block of the failing channel.

<li>Turn ON AC power

<li>Test lights should be OFF
:*If the test lights are ON, go to step 37

<li>Using the following table, momentarily use a jumper to turn ON the test lights
:*Test lights should come ON when the jumper is connected to the locations in the table

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="70"|
!width="100"|
!width="100"|
!width="250"|
|-
!|Channel ||Optoisolator || Test Lights at Terminal Block || Connect jumper between
|-
|9 ||M9 || [N Ch9]
|align="left"|
:U7 [[media: Wiki - IC socket 3-14.jpg | IC socket pin 3 and pin 14]]
|-
|10 ||M10 || [N Ch10]
|align="left"|
:U7 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
|-
|11 ||M11 || [N Ch11]
|align="left"|
:U7 [[media: Wiki - IC socket 12-14.jpg | IC socket pin 12 and pin 14]]
|-
|12 ||M12 || [N Ch12]
|align="left"|
:U7 [[media: Wiki - IC socket 11-14.jpg | IC socket pin 11 and pin 14]]
|-
|13 ||M13 || [N Ch13]
|align="left"|
:U7 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
|-
|14 ||M14 || [N Ch14]
|align="left"|
:U7 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
|-
|15 ||M15 || [N Ch15]
|align="left"|
:U7 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
|-
|16 ||M16 || [N Ch16]
|align="left"|
:U7 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
|}

<li>Does the previously bad channel now work? If it does:
:#Turn OFF AC power
:#Install PIC chip U7
:#Begin testing again where previous failure was noted

<li>Turn OFF AC power

<li>Replace the opto (M9-M16) controlling the bad channel
:*Return to step 23 and repeat tests with the new opto

<li>Continue here if replacing the opto did not fix the problem

<li>Turn OFF AC power

<li>Remove the opto (M9-M16) controlling the bad channel

<li>Turn ON AC power

 

<blockquote> <center>'''SAFETY NOTICE:''' 
'''In the following step you will be using a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] (small piece of insulated wire) to jump 120 VAC from one pin to another. You need to be very sure that you know what pins you are putting the jumper to before you proceed. Applying 120 VAC to the wrong location could/can cause some very undesirable results.'''. </center></blockquote>

 

<li>Momentarily use a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] and connect [[media:Wiki - 6 Pin IC Socket 4-6.jpg | between pins 4 and 6 of the opto socket]]

<li>If the lights still do not come on, it should only be one of the following things:
::*Bad triac
::*Bad/open triac gate resistor
::*Bad solder joints on the triac, opto socket, triac gate resistor or the terminal block

<li>If the lights did come on, measure the voltage at the [[media:Wiki - 6 Pin IC Socket 1.jpg | opto socket pin 1]]
:It should be 5 VDC
:*If incorrect, check the current limiting resistor (R18-R25) associated with that opto. You should be able to read approx 5 VDC on both sides of the resistor.
:*If correct, then something must have been overlooked during the troubleshooting process. Turn OFF the AC power and reinstall any removed components, then restart the troubleshooting process.

<li>Turn OFF AC power

<li>Remove the opto (M1-M16) controlling the bad channel

<li>Turn ON AC power

<li>Is the test light still ON?
:*If the light is still ON then it could be either a bad triac or possibly a bridged solder joint on the triac, opto socket, triac gate resistor or the terminal block.
:*If the light is OFF, then replace the opto with a new one and retest

</ol>

[[Category:Renard SS16]]

Troubleshooting Guide The Renard SS16

2009-12-26T21:00:27Z

Macrosill: /* Troubleshooting Steps */

=='''Introduction'''==
:This page is intended to help identify/isolate some of the common problems individuals encounter when building/operating the Renard SS16 controller board.

:The troubleshooting procedures provided here are presented in a detailed step-by-step systematic approach. This approach is not necessarily the quickest way to find your problem. If you are looking for a quick fix, then swap anything/everything that you can and come back to these procedures if you are still having problems.

:The following procedures require the individual to be familiar with the operation of a digital multimeter (or voltmeter/ohmmeter if you prefer). If you currently do not know how to measure resistance or how to measure voltage, please take some time now an learn these basic skills before attempting these procedures. This [http://www.doctronics.co.uk/meter.htm website] provides some basic information on using multimeters.

{| style="width:60%; font-size:100%" border="1" cellspacing="0" cellpadding="10" align="center"
! <center>'''Multimeter Usage Tip'''</center>
|-
| All DC voltages in this document are referenced to GND. So for all measurements, the multimeter negative (-), usually black, lead needs to be connected to a GND point on the PCB. The best location would be the GND Test Point located below U1. The positive lead (+), usually red, gets connected to the location called out in the procedure.
|}

=='''Disclaimers'''==
:Due to the nature of the information contained on this page, it is imperative that all individuals read and understand the disclaimers contained [[Disclaimers | here]].

=='''Basic Troubleshooting Info'''==

==='''Verify Setup'''===

:The first step to successful troubleshooting is to ensure that your setup is correct.

::*Verify that the Renard SS16 is assembled correctly as compared to the [[Assembly Instructions The Renard SS16 | Renard SS16 Controller Assembly Instructions wiki]].

::*Verify that you have power/control cables connected correctly as compared to the [[The Renard SS16 Controller Board#Hooking Up the Renard SS16 | Renard SS16 Controller wiki]].

::*Verify that you have the Vixen plug-in settings correct as compared to the [[The Renard SS16 Controller Board#Computer Setup | Renard SS16 Controller wiki]].

==='''Most Common Problems'''===

:These are the most common problems encountered by individuals who have built Renard SS boards since their debut to the DIYC community:

::*'''Missed solder pads or bad solder joints'''. Many individuals get in a rush when assembling their boards and will occasionally miss a solder pad or just do a poor job on a particular solder pad. This type of problem can usually be easily identified by closely inspecting all the solder pads on the board after assembly is complete. Missed solder pads may/will cause many different problems that will cause you to spend many hours troubleshooting only to find that it was as simple as a missed solder pad. So take your time and closely inspect your solder work when you are done with the assembly.

::*'''Bad data cable coming from the computer'''. Many individuals assume that all serial cables are identical, but that is far from the truth. Just because a cable has the correct DE9 connectors on each end doesn’t mean that the wires inside are going to the correct pins for Renard operation. It is always best to physically check the pin continuity to verify that the cable will work for Renard operation. Make sure that your interconnect cable is wired according to the [[The Renard SS16 Controller Board#data cables | Renard SS16 Controller wiki]].

::*'''PICs with corrupted firmware or no firmware'''. This mostly affects individuals who get their PICs from a “group buy” with the firmware already loaded but also does impact those who program their own PICs. For whatever reason, sometimes a PIC (believed to be correctly programmed) will not behave correctly and needs to be re-flashed with the firmware. Once it is re-flashed then it works correctly. This is why all individuals who are using these boards should invest in a PIC programmer. A programmer will also enable you to switch to the diagnostics firmware, which will help tremendously during troubleshooting. Your best bet is to get the PICKIT2 or PICKIT3 from [http://www.microchip.com Microchip].

::*'''Incorrect Vixen Settings'''. It cannot be emphasized enough, the Renard boards will not work correctly if Vixen is not setup correctly. Verify that you have the Vixen plug-in settings correct as compared to the [[The Renard SS16 Controller Board#Computer Setup | Renard SS16 Controller wiki]].

=='''Troubleshooting the Renard SS16 Controller'''==

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS16 troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>
<li>Verify that you have the power/control cables connected correctly as compared to the [[The Renard SS16 Controller Board#Hooking Up the Renard SS16 | Renard SS16 Controller wiki]].

<li>Verify that you have the Vixen plug-in settings correct as compared to the [[The Renard SS16 Controller Board#Computer Setup | Renard SS16 Controller wiki]].

<li>For the following steps, the PICs (U6 & U7) need to be programmed with the [[Renard Firmware#Regular Firmware | Renard Operational Firmware]].

<li>Turn ON AC power

<li>PWR LED should be lit
:*If incorrect , then go to [[Troubleshooting_Guide_The_Renard_SS16#Troubleshooting_Power_Problems | Troubleshooting Power Problems]].

<li>Run a Vixen sequence

<li>Do Channels 1 thru 8 respond as programmed in the Vixen sequence?
:*If not, then go to [[Troubleshooting_Guide_The_Renard_SS16#Troubleshooting_Diagnostics_Problems | Troubleshooting Diagnostics Problems]].
:*If the diagnostic routine passed, then go to [[Troubleshooting_Guide_The_Renard_SS16#Troubleshooting_SSR_Circuitry_Problems | Troubleshooting SSR Circuitry Problems]].

<li>Do Channels 9 thru 16 respond as programmed in the Vixen sequence?
:*If they do, then your Renard SS16 Controller board is operational

<li>Turn OFF AC power

<li>Swap PIC chips U7 and U6

<li>Turn ON AC power

<li>Run the Vixen sequence again

<li>Do Channels 1 thru 8 respond as programmed in the Vixen sequence?
:*If not, reprogram or replace PIC chip U6 and retest

<li>Do Channels 9 thru 16 respond as programmed in the Vixen sequence?
:*If they do, then your Renard SS16 Controller board is operational
:*If they don’t, then go to [[Troubleshooting_Guide_The_Renard_SS16#Troubleshooting_SSR_Circuitry_Problems | Troubleshooting SSR Circuitry Problems]].
</ol>

 
 

=='''Troubleshooting Power Problems'''==
==='''Symptom(s): '''===
:*PWR LED not lit
:*IC Chips hot to the touch
:*Transformer hot to the touch

==='''Possible Problem(s): '''===
:*No input voltage present
:*Transformer bad
:*Voltage Regulator bad
:*LED installed backwards
:*Blown fuse

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS Power troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>

<li>Remove power from Renard SS16

<li>Disconnect all cables.

<li>If installed, remove all 21 IC chips from their sockets (U2, U4 thru U7, and M1 thru M16).
:*This is to prevent them from being damaged further if you do have power problems.

<li>If not installed already, install an appropriate rated fuse in the left side fuse holder. Use the smallest value fuse that you have available for this portion of testing.
:*Using a smaller fuse here is for safety during initial power testing. If there are any problems with bad triacs, bridged solder pads or a bad transformer during first power application, a small fuse will blow before any permanent damage to the PCB can occur.

<li>If installed, remove the fuse from the right side fuse holder.

<li>Connect an AC power cable to the left side [N 120V] terminal block. The 120V neutral line (wide blade on a polarized plug) goes to the N terminal and the 120V hot line goes to the 120V terminal.

<li>Turn ON AC power.

<li>Did the fuse blow?
:*If it did, go to step 17

<li>Measure DC voltage at [[media: Wiki - TSG Renard SS16 Pwr Meas01.jpg |+5 Test Point]].
:Voltage should be +5 VDC +/- 0.05
:*If incorrect, go to step 13

<li>Did the PWR LED light?
:*If it did, go to step 21

<li>Measure DC voltage on [[media: Wiki - TSG Renard SS16 Pwr Meas02.jpg | right side of R6]].
:*If voltage is approx. 2.0-3.0 VDC, replace the LED and retest
:*If voltage is approx. 5.0 VDC, then either the LED is installed backwards or is bad

<li>Measure DC voltage on [[media: Wiki - TSG Renard SS16 Pwr Meas03.jpg | left side of R6]].
:Voltage should be approx. 5.0 VDC.
:*If correct, then double check the value of R6 and/or replace R6
:*If this is incorrect, restart the troubleshooting process.

<li>Measure DC voltage at [[media: Wiki - TSG Renard SS16 Pwr Meas04.jpg | cathode of D3 & D4]].
:Voltage should be above +6 VDC but less than +12 VDC.
:*If correct, voltage regulator U1 is probably bad.

<li>Measure AC voltage [[media: Wiki - TSG Renard SS16 Pwr Meas05.jpg | between R1 and R2]].
:Voltage should be above 6 VAC
:*If correct, one or more diodes D1 thru D4 could be bad or incorrectly installed.

<li>Measure AC voltage between [[media: Wiki - TSG Renard SS16 Pwr Meas06.jpg | top side of F1]] and any N terminal.
:Voltage should be 115-120 VAC
:*If correct, transformer TF1 is probably bad.

<li>Measure AC voltage between [[media: Wiki - TSG Renard SS16 Pwr Meas07.jpg | bottom side of F1]] and any N terminal.
:Voltage should be 115-120 VAC
:*If correct, fuse F1 is probably bad.

<li>Turn OFF AC power

<li>Remove F1

<li>Turn ON AC power

<li>Recheck AC voltage between [[media: Wiki - TSG Renard SS16 Pwr Meas07.jpg | bottom side of F1]] and any N terminal.
:Voltage should be 115-120 VAC
:*If the voltage is now correct but was low or missing in step 16 or blew the fuse at initial turn-on, possible problems could be:
::Bad transformer (shorted primary)
::Bad/shorted triac
::Shorted/bad solder connection(s)
:*Carefully inspect the board for any possible problems with the solder connections. Fix any possible problems and then restart the troubleshooting process.
:*After other attempts to fix the problem have failed, the last resort would be to remove each triac and the transformer til good power was seen with F1 installed.

<li>If you have gotten to this step, then your board has good +5 VDC and the PWR LED turns ON when AC power is applied without any of the IC chips installed.
:*If this is incorrect, restart the troubleshooting process.

<li>Turn OFF AC power

<li>Install one of the IC chips (U2, U4 thru U7, and M1 thru M16) into its respective socket.

<li>Turn ON AC power

<li>Did the PWR LED light?
:*If it did not, then the last IC chip installed is bad and needs to be replaced.
:*If it did, then repeat steps 22 thru 25 until all IC chips are installed.

<li>Your Renard SS board should now have all the IC chips installed and have good DC power on the board.

</ol>

 
 

=='''Troubleshooting Diagnostics Problems'''==
==='''Symptom(s): '''===
:*Diagnostic LEDs do not light
:*HB and ZC LED do not flash
:*SD LED does not come on when receiving Vixen data
:*FE and/or OE LEDs light

==='''Possible Problem(s): '''===
:*Oscillator bad
:*Zero Cross signal bad
:*Bad or no data coming from Vixen
:*Vixen settings incorrect
:*Diagnostic LEDs bad or installed backwards
:*PIC bad

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS Diagnostics troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>
<li>Turn OFF AC power

<li>Remove PIC chip U6

<li>Install a PIC programmed with the [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]] into the U6 position.

<li>Place a shunt (jumper) on JP3

<li>If desired, attached lights to terminal blocks [N Ch1] thru [N Ch8]. The diagnostics can be done with only the on-board LEDs.

<li>Ensure that the data cable from the computer running Vixen is connected to either J2 or JDP1.

<li>If receiving RS232 data from the computer, place a shunt on JP1.

<li>Do not run any Vixen sequences until directed to do so in step 19.

<li>Turn ON AC power

<li>PWR LED should be lit
:*If incorrect , then go to [[Troubleshooting_Guide_The_Renard_SS16#Troubleshooting_Power_Problems | Troubleshooting Power Problems]].

<li>The [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]] should perform the following channel test:
:*All channels ON for approx. 2 seconds
:*All channels OFF for approx. 2 seconds
:*Channel 1 turns ON for approx. 1 second then turns OFF
:*Channel 2 (HB LED) turns ON for approx. 1 second then turns OFF
:*Channel 3 turns ON for approx. 1 second then turns OFF
:*Channel 4 turns ON for approx. 1 second then turns OFF
:*Channel 5 (ZC LED) turns ON for approx. 1 second then turns OFF
:*Channel 6 (SD LED) turns ON for approx. 1 second then turns OFF
:*Channel 7 (FE LED) turns ON for approx. 1 second then turns OFF
:*Channel 8 (OE LED) turns ON for approx. 1 second then turns OFF
:*:The above routine is done three times 

<li>If no LEDs/channels came on during the above routine:
:#[[Troubleshooting_Guide_-_The_Renard_SS16#Verifying_Diagnostic_LEDs | Verify that the diagnostic LEDs are operational]]
:#Reflash the PIC with the [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]]
:#If the problem continues, then edit the [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]] to change from using the external oscillator to using the internal oscillator. If you don't know how to do this, then download this version of the [[media:Ren-diag-beta-20090117 (intosc).asm | Beta Renard Diagnostics Firmware]].
:::*If the LEDs/channels are now working, then there is a problem with the oscillator U3. Check the solder pads and/or replace U3.
:::*If no LEDs/channels came on, then either the PIC is bad or you have no DC power to the PIC.

<li>If the LEDs appear dim when all are on but normal when only a single LED is lit, then it is possible that resistor network RN1 is installed backwards.
:*You can choose to live with this condition but you will have to make sure that JP3 is not installed while running the operational firmware.

<li>If any (but not all) LEDs did not come during the step 11 routine, then go to [[Troubleshooting_Guide_-_The_Renard_SS16#Verifying_Diagnostic_LEDs | Verifying Diagnostic LEDs]]

<li>If you used lights hooked up the channels and they did not respond correctly, then go to [[Troubleshooting_Guide_-_The_Renard_SS16#Troubleshooting_SSR_Circuitry_Problems | Troubleshooting SSR Circuitry Problems]]

<li>The [[Renard Firmware#Beta Diagnostic Firmware | Renard Diagnostic Firmware]] should now be blinking the HB LED (channel 2) and ZC LED (channel 5). All other channels/LEDs should be OFF.

<li>If the ZC LED (channel 5) is not blinking:
:Measure voltage at [[media:Wiki - TSG Renard SS16 SSR Meas Pin4.jpg | U6 pin 4]] or [[media:Wiki - TSG Renard SS16 SSR Meas Pin5.jpg | U2 pin 5]], should only be approximately .3 VDC. If you have an oscilloscope, you should see a signal like the purple trace in this [[media:ZeroCross.gif | image]].
::*If voltage is around 5.0 VDC , then the ZC is not working. Possible solutions:
:::#Replace U2
:::#Check the values of R1 & R2
:::#Check the solder pads on all the above components

<li>If you have gotten to this step, then your board appears to be functioning correctly so far. Now it is time to see if it will communicate with the computer.

 

<blockquote> <center>'''REMINDER:''' 
'''Make sure that Vixen is configured correctly before attempting the next step. The settings for the Renard Dimmer Plug-In should be set as shown on [[The Renard SS16 Controller Board#Computer Setup | The Renard SS16 Controller Board wiki page]]'''. </center></blockquote>

 

<li>Run a Vixen sequence

 

<blockquote> <center>'''NOTE:''' 
'''Vixen only sends out data when there is a change in event data. So make sure that the test sequence you are using has frequent changes in the event data.'''.</center></blockquote>

 

<li>SD LED will be ON whenever Vixen sends data to the Renard SS16. The FE and OE LEDs should remain OFF.
:*If this is correct, then your Renard SS16 has passed the diagnostics test.

<li>If the SD LED was ON and either or both the FE or OE LED came ON, then double check the Renard Dimmer plug-in settings in Vixen and retry.

<li>If no LEDs were lit in step 20, then it seems that you are not getting any data from the computer. Try the following:
:#Make sure that your interconnect cable is built according to the [[The Renard SS16 Controller Board#data cables | Renard SS16 Controller wiki]].
:#Make sure that the Renard Dimmer plug-in is selected in Vixen.
:#Replace U5
:#Inspect the solder pads of U5 and the input data connector

</ol>
 

==='''Verifying Diagnostic LEDs'''===
<ol>
<li>Turn OFF AC power

<li>Remove PIC chip U6

<li>If not already installed, place a shunt (jumper) on JP3.

<li>Turn ON AC power

<li>Power LED should be lit and the DC voltage at the [[media: Wiki - TSG Renard SS16 Pwr Meas01.jpg |+5 Test Point]] should be 5.0 (+/- .5) VDC.
:*If incorrect , then go to [[Troubleshooting_Guide_-_The_Renard_SS16#Troubleshooting_Power_Problems | Troubleshooting Power Problems]]

<li>Momentarily connect a jumper (small piece of wire) between U6 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
:*HB LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
:*ZC LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
:*SD LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
:*FE LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
:*OE LED should light

<li>If all the LEDs in steps 6 thru 10 did light, then the diagnostic LEDs are operational.

<li>If all of the LEDs in steps 6 thru 10 did not light:
:a. Check for 5.0 VDC at [[media:Wiki - TSG Renard SS U6 5VDC Check (top).jpg | U6 IC socket pin 1]]
::*If incorrect, check the solder pads and/or go back to [[Troubleshooting_Guide_-_The_Renard_SS16#Troubleshooting_Power_Problems | Troubleshooting Power Problems]]
:b. Remove shunt from JP3
:c. Check for 5.0 VDC at [[media:Wiki - TSG Renard SS JP3 Check.jpg | left side of JP3]]
::*If incorrect, check the solder pads
:d. Install shunt on JP3
:e. Check for 5.0 VDC at [[media:Wiki - TSG Renard SS JP3 Check (OUT).jpg | right side of JP3]] (on underside of board).
::*If incorrect, replace the shunt (jumper)
:f. Check for approx. 5.0 VDC on the [[media:Wiki - TSG Renard SS RN1 Check.jpg | pins (on underside of board) of resistor network RN1]].
::*If correct, then probably all the LEDs are installed backwards
::*If incorrect, replace RN1

<li>If any (but not all) of the LEDs in steps 6 thru 10 did not light, measure the DC voltage at the appropriate location on the IC socket for U6. The voltage measured at each location should be approximately 3.0-3.5 VDC.

 

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="150"|
!width="250"|
|-
!|Diagnostic LED || Measure DC voltage at
|-
|HB ||U6 [[media:Wiki - 14 Pin IC Socket 13.jpg | IC socket pin 13]]
|-
|ZC ||U6 [[media:Wiki - 14 Pin IC Socket 10.jpg | IC socket pin 10]]
|-
|SD ||U6 [[media:Wiki - 14 Pin IC Socket 9.jpg | IC socket pin 9]]
|-
|FE ||U6 [[media:Wiki - 14 Pin IC Socket 8.jpg | IC socket pin 8]]
|-
|OE ||U6 [[media:Wiki - 14 Pin IC Socket 7.jpg | IC socket pin 7]]
|}
 

<li>If any voltage measured in step 13 was 0 VDC, then most probably the associated LED is installed backwards.

<li>If any voltage measured in step 13 was 5 VDC, then most probably the solder pads for the associated LED are bridged.

</ol>

 
 

=='''Troubleshooting SSR Circuitry Problems'''==
==='''Symptom(s): '''===
:*Channel remains on constantly
:*Channel does not come on when commanded
:*Triac gate resistor burnt/blown

==='''Possible Problem(s): '''===
:*Bad triac
:*Bad opto
:*Bad/missed solder joints

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS16 SSR Circuits troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>

<li> Turn OFF AC power

<li>Are any of the triac gate resistors (R26-R41) burnt/blown/damaged?
:*If so, replace that resistor and check the solder pads on the associated triac. Blown gate resistors are usually caused by a missed solder connection on the triac.

<li>Are channels 9 thru 16 bad? If they are,
:*Check the right side fuse
:*Check the power connection to the right side of the board
:*Check the solder pads on the right side fuse holder

<li>Is the problem in channels 9 thru 16?
:*If it is, go to step 22

<li>Is the problem in channels 1 thru 8?
:*If not, then what are you doing at this step. Start over.

<li>Remove PIC chip U6

<li>If installed, remove the shunt (jumper) on JP3.

<li>If not already installed, attach some test lights to the terminal block of the failing channel.

<li>Turn ON AC power

<li>Test lights should be OFF
:*If the test lights are ON, go to step 37

<li>Using the following table, momentarily use a jumper to turn ON the test lights
:*Test lights should come ON when the jumper is connected to the locations in the table

 

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="70"|
!width="100"|
!width="100"|
!width="250"|
|-
!|Channel || Optoisolator || Test Lights at Terminal Block || Connect jumper between
|-
|1 ||M1 || [N Ch1]
|align="left"|
:U6 [[media: Wiki - IC socket 3-14.jpg | IC socket pin 3 and pin 14]]
|-
|2 ||M2 || [N Ch2]
|align="left"|
:U6 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
|-
|3 ||M3 || [N Ch3]
|align="left"|
:U6 [[media: Wiki - IC socket 12-14.jpg | IC socket pin 12 and pin 14]]
|-
|4 ||M4 || [N Ch4]
|align="left"|
:U6 [[media: Wiki - IC socket 11-14.jpg | IC socket pin 11 and pin 14]]
|-
|5 ||M5 || [N Ch5]
|align="left"|
:U6 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
|-
|6 ||M6 || [N Ch6]
|align="left"|
:U6 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
|-
|7 ||M7 || [N Ch7]
|align="left"|
:U6 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
|-
|8 ||M8 || [N Ch8]
|align="left"|
:U6 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
|}

<li>Does the previously bad channel now work? If it does:
:#Turn OFF AC power
:#Install PIC chip U6
:#Begin testing again where previous failure was noted

<li>Turn OFF AC power

<li>Replace the opto (M1-M8) controlling the bad channel
:*Return to step 8 and repeat tests with the new opto

<li>Continue here if replacing the opto did not fix the problem

<li>Turn OFF AC power

<li>Remove the opto (M1-M8) controlling the bad channel

<li>Turn ON AC power

 

<blockquote> <center>'''SAFETY NOTICE:''' 
'''In the following step you will be using a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] (small piece of insulated wire) to jump 120 VAC from one pin to another. You need to be very sure that you know what pins you are putting the jumper to before you proceed. Applying 120 VAC to the wrong location could/can cause some very undesirable results.'''. </center></blockquote>

 

<li>Momentarily use a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] and connect [[media:Wiki - 6 Pin IC Socket 4-6.jpg | between pins 4 and 6 of the opto socket]]

<li>If the lights still do not come on, it should only be one of the following things:
::*Bad triac
::*Bad/open triac gate resistor
::*Bad solder joints on the triac, opto socket, triac gate resistor or the terminal block

<li>If the lights did come on, measure the voltage at the [[media:Wiki - 6 Pin IC Socket 1.jpg | opto socket pin 1]]
:It should be 5 VDC
:*If incorrect, check the current limiting resistor (R10-R17) associated with that opto. You should be able to read approx 5 VDC on both sides of the resistor.
:*If correct, then something must have been overlooked during the troubleshooting process. Turn OFF the AC power and reinstall any removed components, then restart the troubleshooting process.

<li>Remove PIC chip U7

<li>If not already installed, attach some test lights to the terminal block of the failing channel.

<li>Turn ON AC power

<li>Test lights should be OFF
:*If the test lights are ON, go to step 37

<li>Using the following table, momentarily use a jumper to turn ON the test lights
:*Test lights should come ON when the jumper is connected to the locations in the table

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="70"|
!width="100"|
!width="100"|
!width="250"|
|-
!|Channel ||Optoisolator || Test Lights at Terminal Block || Connect jumper between
|-
|9 ||M9 || [N Ch9]
|align="left"|
:U7 [[media: Wiki - IC socket 3-14.jpg | IC socket pin 3 and pin 14]]
|-
|10 ||M10 || [N Ch10]
|align="left"|
:U7 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
|-
|11 ||M11 || [N Ch11]
|align="left"|
:U7 [[media: Wiki - IC socket 12-14.jpg | IC socket pin 12 and pin 14]]
|-
|12 ||M12 || [N Ch12]
|align="left"|
:U7 [[media: Wiki - IC socket 11-14.jpg | IC socket pin 11 and pin 14]]
|-
|13 ||M13 || [N Ch13]
|align="left"|
:U7 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
|-
|14 ||M14 || [N Ch14]
|align="left"|
:U7 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
|-
|15 ||M15 || [N Ch15]
|align="left"|
:U7 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
|-
|16 ||M16 || [N Ch16]
|align="left"|
:U7 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
|}

<li>Does the previously bad channel now work? If it does:
:#Turn OFF AC power
:#Install PIC chip U7
:#Begin testing again where previous failure was noted

<li>Turn OFF AC power

<li>Replace the opto (M9-M16) controlling the bad channel
:*Return to step 23 and repeat tests with the new opto

<li>Continue here if replacing the opto did not fix the problem

<li>Turn OFF AC power

<li>Remove the opto (M9-M16) controlling the bad channel

<li>Turn ON AC power

 

<blockquote> <center>'''SAFETY NOTICE:''' 
'''In the following step you will be using a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] (small piece of insulated wire) to jump 120 VAC from one pin to another. You need to be very sure that you know what pins you are putting the jumper to before you proceed. Applying 120 VAC to the wrong location could/can cause some very undesirable results.'''. </center></blockquote>

 

<li>Momentarily use a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] and connect [[media:Wiki - 6 Pin IC Socket 4-6.jpg | between pins 4 and 6 of the opto socket]]

<li>If the lights still do not come on, it should only be one of the following things:
::*Bad triac
::*Bad/open triac gate resistor
::*Bad solder joints on the triac, opto socket, triac gate resistor or the terminal block

<li>If the lights did come on, measure the voltage at the [[media:Wiki - 6 Pin IC Socket 1.jpg | opto socket pin 1]]
:It should be 5 VDC
:*If incorrect, check the current limiting resistor (R18-R25) associated with that opto. You should be able to read approx 5 VDC on both sides of the resistor.
:*If correct, then something must have been overlooked during the troubleshooting process. Turn OFF the AC power and reinstall any removed components, then restart the troubleshooting process.

<li>Turn OFF AC power

<li>Remove the opto (M1-M16) controlling the bad channel

<li>Turn ON AC power

<li>Is the test light still ON?
:*If the light is still ON then it could be either a bad triac or possibly a bridged solder joint on the triac, opto socket, triac gate resistor or the terminal block.
:*If the light is OFF, then replace the opto with a new one and retest

</ol>

[[Category:Renard SS16]]

Troubleshooting Guide The Renard SS16

2009-12-26T20:59:58Z

Macrosill: /* Troubleshooting Steps */

=='''Introduction'''==
:This page is intended to help identify/isolate some of the common problems individuals encounter when building/operating the Renard SS16 controller board.

:The troubleshooting procedures provided here are presented in a detailed step-by-step systematic approach. This approach is not necessarily the quickest way to find your problem. If you are looking for a quick fix, then swap anything/everything that you can and come back to these procedures if you are still having problems.

:The following procedures require the individual to be familiar with the operation of a digital multimeter (or voltmeter/ohmmeter if you prefer). If you currently do not know how to measure resistance or how to measure voltage, please take some time now an learn these basic skills before attempting these procedures. This [http://www.doctronics.co.uk/meter.htm website] provides some basic information on using multimeters.

{| style="width:60%; font-size:100%" border="1" cellspacing="0" cellpadding="10" align="center"
! <center>'''Multimeter Usage Tip'''</center>
|-
| All DC voltages in this document are referenced to GND. So for all measurements, the multimeter negative (-), usually black, lead needs to be connected to a GND point on the PCB. The best location would be the GND Test Point located below U1. The positive lead (+), usually red, gets connected to the location called out in the procedure.
|}

=='''Disclaimers'''==
:Due to the nature of the information contained on this page, it is imperative that all individuals read and understand the disclaimers contained [[Disclaimers | here]].

=='''Basic Troubleshooting Info'''==

==='''Verify Setup'''===

:The first step to successful troubleshooting is to ensure that your setup is correct.

::*Verify that the Renard SS16 is assembled correctly as compared to the [[Assembly Instructions The Renard SS16 | Renard SS16 Controller Assembly Instructions wiki]].

::*Verify that you have power/control cables connected correctly as compared to the [[The Renard SS16 Controller Board#Hooking Up the Renard SS16 | Renard SS16 Controller wiki]].

::*Verify that you have the Vixen plug-in settings correct as compared to the [[The Renard SS16 Controller Board#Computer Setup | Renard SS16 Controller wiki]].

==='''Most Common Problems'''===

:These are the most common problems encountered by individuals who have built Renard SS boards since their debut to the DIYC community:

::*'''Missed solder pads or bad solder joints'''. Many individuals get in a rush when assembling their boards and will occasionally miss a solder pad or just do a poor job on a particular solder pad. This type of problem can usually be easily identified by closely inspecting all the solder pads on the board after assembly is complete. Missed solder pads may/will cause many different problems that will cause you to spend many hours troubleshooting only to find that it was as simple as a missed solder pad. So take your time and closely inspect your solder work when you are done with the assembly.

::*'''Bad data cable coming from the computer'''. Many individuals assume that all serial cables are identical, but that is far from the truth. Just because a cable has the correct DE9 connectors on each end doesn’t mean that the wires inside are going to the correct pins for Renard operation. It is always best to physically check the pin continuity to verify that the cable will work for Renard operation. Make sure that your interconnect cable is wired according to the [[The Renard SS16 Controller Board#data cables | Renard SS16 Controller wiki]].

::*'''PICs with corrupted firmware or no firmware'''. This mostly affects individuals who get their PICs from a “group buy” with the firmware already loaded but also does impact those who program their own PICs. For whatever reason, sometimes a PIC (believed to be correctly programmed) will not behave correctly and needs to be re-flashed with the firmware. Once it is re-flashed then it works correctly. This is why all individuals who are using these boards should invest in a PIC programmer. A programmer will also enable you to switch to the diagnostics firmware, which will help tremendously during troubleshooting. Your best bet is to get the PICKIT2 or PICKIT3 from [http://www.microchip.com Microchip].

::*'''Incorrect Vixen Settings'''. It cannot be emphasized enough, the Renard boards will not work correctly if Vixen is not setup correctly. Verify that you have the Vixen plug-in settings correct as compared to the [[The Renard SS16 Controller Board#Computer Setup | Renard SS16 Controller wiki]].

=='''Troubleshooting the Renard SS16 Controller'''==

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS16 troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>
<li>Verify that you have the power/control cables connected correctly as compared to the [[The Renard SS16 Controller Board#Hooking Up the Renard SS16 | Renard SS16 Controller wiki]].

<li>Verify that you have the Vixen plug-in settings correct as compared to the [[The Renard SS16 Controller Board#Computer Setup | Renard SS16 Controller wiki]].

<li>For the following steps, the PICs (U6 & U7) need to be programmed with the [[Renard Firmware#Regular Firmware | Renard Operational Firmware]].

<li>Turn ON AC power

<li>PWR LED should be lit
:*If incorrect , then go to [[Troubleshooting_Guide_The_Renard_SS16#Troubleshooting_Power_Problems | Troubleshooting Power Problems]].

<li>Run a Vixen sequence

<li>Do Channels 1 thru 8 respond as programmed in the Vixen sequence?
:*If not, then go to [[Troubleshooting_Guide_The_Renard_SS16#Troubleshooting_Diagnostics_Problems | Troubleshooting Diagnostics Problems]].
:*If the diagnostic routine passed, then go to [[Troubleshooting_Guide_The_Renard_SS16#Troubleshooting_SSR_Circuitry_Problems | Troubleshooting SSR Circuitry Problems]].

<li>Do Channels 9 thru 16 respond as programmed in the Vixen sequence?
:*If they do, then your Renard SS16 Controller board is operational

<li>Turn OFF AC power

<li>Swap PIC chips U7 and U6

<li>Turn ON AC power

<li>Run the Vixen sequence again

<li>Do Channels 1 thru 8 respond as programmed in the Vixen sequence?
:*If not, reprogram or replace PIC chip U6 and retest

<li>Do Channels 9 thru 16 respond as programmed in the Vixen sequence?
:*If they do, then your Renard SS16 Controller board is operational
:*If they don’t, then go to [[Troubleshooting_Guide_The_Renard_SS16#Troubleshooting_SSR_Circuitry_Problems | Troubleshooting SSR Circuitry Problems]].
</ol>

 
 

=='''Troubleshooting Power Problems'''==
==='''Symptom(s): '''===
:*PWR LED not lit
:*IC Chips hot to the touch
:*Transformer hot to the touch

==='''Possible Problem(s): '''===
:*No input voltage present
:*Transformer bad
:*Voltage Regulator bad
:*LED installed backwards
:*Blown fuse

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS Power troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>

<li>Remove power from Renard SS16

<li>Disconnect all cables.

<li>If installed, remove all 21 IC chips from their sockets (U2, U4 thru U7, and M1 thru M16).
:*This is to prevent them from being damaged further if you do have power problems.

<li>If not installed already, install an appropriate rated fuse in the left side fuse holder. Use the smallest value fuse that you have available for this portion of testing.
:*Using a smaller fuse here is for safety during initial power testing. If there are any problems with bad triacs, bridged solder pads or a bad transformer during first power application, a small fuse will blow before any permanent damage to the PCB can occur.

<li>If installed, remove the fuse from the right side fuse holder.

<li>Connect an AC power cable to the left side [N 120V] terminal block. The 120V neutral line (wide blade on a polarized plug) goes to the N terminal and the 120V hot line goes to the 120V terminal.

<li>Turn ON AC power.

<li>Did the fuse blow?
:*If it did, go to step 17

<li>Measure DC voltage at [[media: Wiki - TSG Renard SS16 Pwr Meas01.jpg |+5 Test Point]].
:Voltage should be +5 VDC +/- 0.05
:*If incorrect, go to step 13

<li>Did the PWR LED light?
:*If it did, go to step 21

<li>Measure DC voltage on [[media: Wiki - TSG Renard SS16 Pwr Meas02.jpg | right side of R6]].
:*If voltage is approx. 2.0-3.0 VDC, replace the LED and retest
:*If voltage is approx. 5.0 VDC, then either the LED is installed backwards or is bad

<li>Measure DC voltage on [[media: Wiki - TSG Renard SS16 Pwr Meas03.jpg | left side of R6]].
:Voltage should be approx. 5.0 VDC.
:*If correct, then double check the value of R6 and/or replace R6
:*If this is incorrect, restart the troubleshooting process.

<li>Measure DC voltage at [[media: Wiki - TSG Renard SS16 Pwr Meas04.jpg | cathode of D3 & D4]].
:Voltage should be above +6 VDC but less than +12 VDC.
:*If correct, voltage regulator U1 is probably bad.

<li>Measure AC voltage [[media: Wiki - TSG Renard SS16 Pwr Meas05.jpg | between R1 and R2]].
:Voltage should be above 6 VAC
:*If correct, one or more diodes D1 thru D4 could be bad or incorrectly installed.

<li>Measure AC voltage between [[media: Wiki - TSG Renard SS16 Pwr Meas06.jpg | top side of F1]] and any N terminal.
:Voltage should be 115-120 VAC
:*If correct, transformer TF1 is probably bad.

<li>Measure AC voltage between [[media: Wiki - TSG Renard SS16 Pwr Meas07.jpg | bottom side of F1]] and any N terminal.
:Voltage should be 115-120 VAC
:*If correct, fuse F1 is probably bad.

<li>Turn OFF AC power

<li>Remove F1

<li>Turn ON AC power

<li>Recheck AC voltage between [[media: Wiki - TSG Renard SS16 Pwr Meas07.jpg | bottom side of F1]] and any N terminal.
:Voltage should be 115-120 VAC
:*If the voltage is now correct but was low or missing in step 16 or blew the fuse at initial turn-on, possible problems could be:
::Bad transformer (shorted primary)
::Bad/shorted triac
::Shorted/bad solder connection(s)
:*Carefully inspect the board for any possible problems with the solder connections. Fix any possible problems and then restart the troubleshooting process.
:*After other attempts to fix the problem have failed, the last resort would be to remove each triac and the transformer til good power was seen with F1 installed.

<li>If you have gotten to this step, then your board has good +5 VDC and the PWR LED turns ON when AC power is applied without any of the IC chips installed.
:*If this is incorrect, restart the troubleshooting process.

<li>Turn OFF AC power

<li>Install one of the IC chips (U2, U4 thru U7, and M1 thru M16) into its respective socket.

<li>Turn ON AC power

<li>Did the PWR LED light?
:*If it did not, then the last IC chip installed is bad and needs to be replaced.
:*If it did, then repeat steps 22 thru 25 until all IC chips are installed.

<li>Your Renard SS board should now have all the IC chips installed and have good DC power on the board.

</ol>

 
 

=='''Troubleshooting Diagnostics Problems'''==
==='''Symptom(s): '''===
:*Diagnostic LEDs do not light
:*HB and ZC LED do not flash
:*SD LED does not come on when receiving Vixen data
:*FE and/or OE LEDs light

==='''Possible Problem(s): '''===
:*Oscillator bad
:*Zero Cross signal bad
:*Bad or no data coming from Vixen
:*Vixen settings incorrect
:*Diagnostic LEDs bad or installed backwards
:*PIC bad

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS Diagnostics troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>
<li>Turn OFF AC power

<li>Remove PIC chip U6

<li>Install a PIC programmed with the [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]] into the U6 position.

<li>Place a shunt (jumper) on JP3

<li>If desired, attached lights to terminal blocks [N Ch1] thru [N Ch8]. The diagnostics can be done with only the on-board LEDs.

<li>Ensure that the data cable from the computer running Vixen is connected to either J2 or JDP1.

<li>If receiving RS232 data from the computer, place a shunt on JP1.

<li>Do not run any Vixen sequences until directed to do so in step 19.

<li>Turn ON AC power

<li>PWR LED should be lit
:*If incorrect , then go to [[Troubleshooting_Guide_-_The_Renard_SS16#Troubleshooting_Power_Problems | Troubleshooting Power Problems]].

<li>The [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]] should perform the following channel test:
:*All channels ON for approx. 2 seconds
:*All channels OFF for approx. 2 seconds
:*Channel 1 turns ON for approx. 1 second then turns OFF
:*Channel 2 (HB LED) turns ON for approx. 1 second then turns OFF
:*Channel 3 turns ON for approx. 1 second then turns OFF
:*Channel 4 turns ON for approx. 1 second then turns OFF
:*Channel 5 (ZC LED) turns ON for approx. 1 second then turns OFF
:*Channel 6 (SD LED) turns ON for approx. 1 second then turns OFF
:*Channel 7 (FE LED) turns ON for approx. 1 second then turns OFF
:*Channel 8 (OE LED) turns ON for approx. 1 second then turns OFF
:*:The above routine is done three times 

<li>If no LEDs/channels came on during the above routine:
:#[[Troubleshooting_Guide_-_The_Renard_SS16#Verifying_Diagnostic_LEDs | Verify that the diagnostic LEDs are operational]]
:#Reflash the PIC with the [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]]
:#If the problem continues, then edit the [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]] to change from using the external oscillator to using the internal oscillator. If you don't know how to do this, then download this version of the [[media:Ren-diag-beta-20090117 (intosc).asm | Beta Renard Diagnostics Firmware]].
:::*If the LEDs/channels are now working, then there is a problem with the oscillator U3. Check the solder pads and/or replace U3.
:::*If no LEDs/channels came on, then either the PIC is bad or you have no DC power to the PIC.

<li>If the LEDs appear dim when all are on but normal when only a single LED is lit, then it is possible that resistor network RN1 is installed backwards.
:*You can choose to live with this condition but you will have to make sure that JP3 is not installed while running the operational firmware.

<li>If any (but not all) LEDs did not come during the step 11 routine, then go to [[Troubleshooting_Guide_-_The_Renard_SS16#Verifying_Diagnostic_LEDs | Verifying Diagnostic LEDs]]

<li>If you used lights hooked up the channels and they did not respond correctly, then go to [[Troubleshooting_Guide_-_The_Renard_SS16#Troubleshooting_SSR_Circuitry_Problems | Troubleshooting SSR Circuitry Problems]]

<li>The [[Renard Firmware#Beta Diagnostic Firmware | Renard Diagnostic Firmware]] should now be blinking the HB LED (channel 2) and ZC LED (channel 5). All other channels/LEDs should be OFF.

<li>If the ZC LED (channel 5) is not blinking:
:Measure voltage at [[media:Wiki - TSG Renard SS16 SSR Meas Pin4.jpg | U6 pin 4]] or [[media:Wiki - TSG Renard SS16 SSR Meas Pin5.jpg | U2 pin 5]], should only be approximately .3 VDC. If you have an oscilloscope, you should see a signal like the purple trace in this [[media:ZeroCross.gif | image]].
::*If voltage is around 5.0 VDC , then the ZC is not working. Possible solutions:
:::#Replace U2
:::#Check the values of R1 & R2
:::#Check the solder pads on all the above components

<li>If you have gotten to this step, then your board appears to be functioning correctly so far. Now it is time to see if it will communicate with the computer.

 

<blockquote> <center>'''REMINDER:''' 
'''Make sure that Vixen is configured correctly before attempting the next step. The settings for the Renard Dimmer Plug-In should be set as shown on [[The Renard SS16 Controller Board#Computer Setup | The Renard SS16 Controller Board wiki page]]'''. </center></blockquote>

 

<li>Run a Vixen sequence

 

<blockquote> <center>'''NOTE:''' 
'''Vixen only sends out data when there is a change in event data. So make sure that the test sequence you are using has frequent changes in the event data.'''.</center></blockquote>

 

<li>SD LED will be ON whenever Vixen sends data to the Renard SS16. The FE and OE LEDs should remain OFF.
:*If this is correct, then your Renard SS16 has passed the diagnostics test.

<li>If the SD LED was ON and either or both the FE or OE LED came ON, then double check the Renard Dimmer plug-in settings in Vixen and retry.

<li>If no LEDs were lit in step 20, then it seems that you are not getting any data from the computer. Try the following:
:#Make sure that your interconnect cable is built according to the [[The Renard SS16 Controller Board#data cables | Renard SS16 Controller wiki]].
:#Make sure that the Renard Dimmer plug-in is selected in Vixen.
:#Replace U5
:#Inspect the solder pads of U5 and the input data connector

</ol>
 

==='''Verifying Diagnostic LEDs'''===
<ol>
<li>Turn OFF AC power

<li>Remove PIC chip U6

<li>If not already installed, place a shunt (jumper) on JP3.

<li>Turn ON AC power

<li>Power LED should be lit and the DC voltage at the [[media: Wiki - TSG Renard SS16 Pwr Meas01.jpg |+5 Test Point]] should be 5.0 (+/- .5) VDC.
:*If incorrect , then go to [[Troubleshooting_Guide_-_The_Renard_SS16#Troubleshooting_Power_Problems | Troubleshooting Power Problems]]

<li>Momentarily connect a jumper (small piece of wire) between U6 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
:*HB LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
:*ZC LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
:*SD LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
:*FE LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
:*OE LED should light

<li>If all the LEDs in steps 6 thru 10 did light, then the diagnostic LEDs are operational.

<li>If all of the LEDs in steps 6 thru 10 did not light:
:a. Check for 5.0 VDC at [[media:Wiki - TSG Renard SS U6 5VDC Check (top).jpg | U6 IC socket pin 1]]
::*If incorrect, check the solder pads and/or go back to [[Troubleshooting_Guide_-_The_Renard_SS16#Troubleshooting_Power_Problems | Troubleshooting Power Problems]]
:b. Remove shunt from JP3
:c. Check for 5.0 VDC at [[media:Wiki - TSG Renard SS JP3 Check.jpg | left side of JP3]]
::*If incorrect, check the solder pads
:d. Install shunt on JP3
:e. Check for 5.0 VDC at [[media:Wiki - TSG Renard SS JP3 Check (OUT).jpg | right side of JP3]] (on underside of board).
::*If incorrect, replace the shunt (jumper)
:f. Check for approx. 5.0 VDC on the [[media:Wiki - TSG Renard SS RN1 Check.jpg | pins (on underside of board) of resistor network RN1]].
::*If correct, then probably all the LEDs are installed backwards
::*If incorrect, replace RN1

<li>If any (but not all) of the LEDs in steps 6 thru 10 did not light, measure the DC voltage at the appropriate location on the IC socket for U6. The voltage measured at each location should be approximately 3.0-3.5 VDC.

 

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="150"|
!width="250"|
|-
!|Diagnostic LED || Measure DC voltage at
|-
|HB ||U6 [[media:Wiki - 14 Pin IC Socket 13.jpg | IC socket pin 13]]
|-
|ZC ||U6 [[media:Wiki - 14 Pin IC Socket 10.jpg | IC socket pin 10]]
|-
|SD ||U6 [[media:Wiki - 14 Pin IC Socket 9.jpg | IC socket pin 9]]
|-
|FE ||U6 [[media:Wiki - 14 Pin IC Socket 8.jpg | IC socket pin 8]]
|-
|OE ||U6 [[media:Wiki - 14 Pin IC Socket 7.jpg | IC socket pin 7]]
|}
 

<li>If any voltage measured in step 13 was 0 VDC, then most probably the associated LED is installed backwards.

<li>If any voltage measured in step 13 was 5 VDC, then most probably the solder pads for the associated LED are bridged.

</ol>

 
 

=='''Troubleshooting SSR Circuitry Problems'''==
==='''Symptom(s): '''===
:*Channel remains on constantly
:*Channel does not come on when commanded
:*Triac gate resistor burnt/blown

==='''Possible Problem(s): '''===
:*Bad triac
:*Bad opto
:*Bad/missed solder joints

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS16 SSR Circuits troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>

<li> Turn OFF AC power

<li>Are any of the triac gate resistors (R26-R41) burnt/blown/damaged?
:*If so, replace that resistor and check the solder pads on the associated triac. Blown gate resistors are usually caused by a missed solder connection on the triac.

<li>Are channels 9 thru 16 bad? If they are,
:*Check the right side fuse
:*Check the power connection to the right side of the board
:*Check the solder pads on the right side fuse holder

<li>Is the problem in channels 9 thru 16?
:*If it is, go to step 22

<li>Is the problem in channels 1 thru 8?
:*If not, then what are you doing at this step. Start over.

<li>Remove PIC chip U6

<li>If installed, remove the shunt (jumper) on JP3.

<li>If not already installed, attach some test lights to the terminal block of the failing channel.

<li>Turn ON AC power

<li>Test lights should be OFF
:*If the test lights are ON, go to step 37

<li>Using the following table, momentarily use a jumper to turn ON the test lights
:*Test lights should come ON when the jumper is connected to the locations in the table

 

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="70"|
!width="100"|
!width="100"|
!width="250"|
|-
!|Channel || Optoisolator || Test Lights at Terminal Block || Connect jumper between
|-
|1 ||M1 || [N Ch1]
|align="left"|
:U6 [[media: Wiki - IC socket 3-14.jpg | IC socket pin 3 and pin 14]]
|-
|2 ||M2 || [N Ch2]
|align="left"|
:U6 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
|-
|3 ||M3 || [N Ch3]
|align="left"|
:U6 [[media: Wiki - IC socket 12-14.jpg | IC socket pin 12 and pin 14]]
|-
|4 ||M4 || [N Ch4]
|align="left"|
:U6 [[media: Wiki - IC socket 11-14.jpg | IC socket pin 11 and pin 14]]
|-
|5 ||M5 || [N Ch5]
|align="left"|
:U6 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
|-
|6 ||M6 || [N Ch6]
|align="left"|
:U6 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
|-
|7 ||M7 || [N Ch7]
|align="left"|
:U6 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
|-
|8 ||M8 || [N Ch8]
|align="left"|
:U6 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
|}

<li>Does the previously bad channel now work? If it does:
:#Turn OFF AC power
:#Install PIC chip U6
:#Begin testing again where previous failure was noted

<li>Turn OFF AC power

<li>Replace the opto (M1-M8) controlling the bad channel
:*Return to step 8 and repeat tests with the new opto

<li>Continue here if replacing the opto did not fix the problem

<li>Turn OFF AC power

<li>Remove the opto (M1-M8) controlling the bad channel

<li>Turn ON AC power

 

<blockquote> <center>'''SAFETY NOTICE:''' 
'''In the following step you will be using a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] (small piece of insulated wire) to jump 120 VAC from one pin to another. You need to be very sure that you know what pins you are putting the jumper to before you proceed. Applying 120 VAC to the wrong location could/can cause some very undesirable results.'''. </center></blockquote>

 

<li>Momentarily use a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] and connect [[media:Wiki - 6 Pin IC Socket 4-6.jpg | between pins 4 and 6 of the opto socket]]

<li>If the lights still do not come on, it should only be one of the following things:
::*Bad triac
::*Bad/open triac gate resistor
::*Bad solder joints on the triac, opto socket, triac gate resistor or the terminal block

<li>If the lights did come on, measure the voltage at the [[media:Wiki - 6 Pin IC Socket 1.jpg | opto socket pin 1]]
:It should be 5 VDC
:*If incorrect, check the current limiting resistor (R10-R17) associated with that opto. You should be able to read approx 5 VDC on both sides of the resistor.
:*If correct, then something must have been overlooked during the troubleshooting process. Turn OFF the AC power and reinstall any removed components, then restart the troubleshooting process.

<li>Remove PIC chip U7

<li>If not already installed, attach some test lights to the terminal block of the failing channel.

<li>Turn ON AC power

<li>Test lights should be OFF
:*If the test lights are ON, go to step 37

<li>Using the following table, momentarily use a jumper to turn ON the test lights
:*Test lights should come ON when the jumper is connected to the locations in the table

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="70"|
!width="100"|
!width="100"|
!width="250"|
|-
!|Channel ||Optoisolator || Test Lights at Terminal Block || Connect jumper between
|-
|9 ||M9 || [N Ch9]
|align="left"|
:U7 [[media: Wiki - IC socket 3-14.jpg | IC socket pin 3 and pin 14]]
|-
|10 ||M10 || [N Ch10]
|align="left"|
:U7 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
|-
|11 ||M11 || [N Ch11]
|align="left"|
:U7 [[media: Wiki - IC socket 12-14.jpg | IC socket pin 12 and pin 14]]
|-
|12 ||M12 || [N Ch12]
|align="left"|
:U7 [[media: Wiki - IC socket 11-14.jpg | IC socket pin 11 and pin 14]]
|-
|13 ||M13 || [N Ch13]
|align="left"|
:U7 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
|-
|14 ||M14 || [N Ch14]
|align="left"|
:U7 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
|-
|15 ||M15 || [N Ch15]
|align="left"|
:U7 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
|-
|16 ||M16 || [N Ch16]
|align="left"|
:U7 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
|}

<li>Does the previously bad channel now work? If it does:
:#Turn OFF AC power
:#Install PIC chip U7
:#Begin testing again where previous failure was noted

<li>Turn OFF AC power

<li>Replace the opto (M9-M16) controlling the bad channel
:*Return to step 23 and repeat tests with the new opto

<li>Continue here if replacing the opto did not fix the problem

<li>Turn OFF AC power

<li>Remove the opto (M9-M16) controlling the bad channel

<li>Turn ON AC power

 

<blockquote> <center>'''SAFETY NOTICE:''' 
'''In the following step you will be using a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] (small piece of insulated wire) to jump 120 VAC from one pin to another. You need to be very sure that you know what pins you are putting the jumper to before you proceed. Applying 120 VAC to the wrong location could/can cause some very undesirable results.'''. </center></blockquote>

 

<li>Momentarily use a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] and connect [[media:Wiki - 6 Pin IC Socket 4-6.jpg | between pins 4 and 6 of the opto socket]]

<li>If the lights still do not come on, it should only be one of the following things:
::*Bad triac
::*Bad/open triac gate resistor
::*Bad solder joints on the triac, opto socket, triac gate resistor or the terminal block

<li>If the lights did come on, measure the voltage at the [[media:Wiki - 6 Pin IC Socket 1.jpg | opto socket pin 1]]
:It should be 5 VDC
:*If incorrect, check the current limiting resistor (R18-R25) associated with that opto. You should be able to read approx 5 VDC on both sides of the resistor.
:*If correct, then something must have been overlooked during the troubleshooting process. Turn OFF the AC power and reinstall any removed components, then restart the troubleshooting process.

<li>Turn OFF AC power

<li>Remove the opto (M1-M16) controlling the bad channel

<li>Turn ON AC power

<li>Is the test light still ON?
:*If the light is still ON then it could be either a bad triac or possibly a bridged solder joint on the triac, opto socket, triac gate resistor or the terminal block.
:*If the light is OFF, then replace the opto with a new one and retest

</ol>

[[Category:Renard SS16]]

Troubleshooting Guide The Renard SS16

2009-12-26T20:59:43Z

Macrosill: /* Troubleshooting Steps */

=='''Introduction'''==
:This page is intended to help identify/isolate some of the common problems individuals encounter when building/operating the Renard SS16 controller board.

:The troubleshooting procedures provided here are presented in a detailed step-by-step systematic approach. This approach is not necessarily the quickest way to find your problem. If you are looking for a quick fix, then swap anything/everything that you can and come back to these procedures if you are still having problems.

:The following procedures require the individual to be familiar with the operation of a digital multimeter (or voltmeter/ohmmeter if you prefer). If you currently do not know how to measure resistance or how to measure voltage, please take some time now an learn these basic skills before attempting these procedures. This [http://www.doctronics.co.uk/meter.htm website] provides some basic information on using multimeters.

{| style="width:60%; font-size:100%" border="1" cellspacing="0" cellpadding="10" align="center"
! <center>'''Multimeter Usage Tip'''</center>
|-
| All DC voltages in this document are referenced to GND. So for all measurements, the multimeter negative (-), usually black, lead needs to be connected to a GND point on the PCB. The best location would be the GND Test Point located below U1. The positive lead (+), usually red, gets connected to the location called out in the procedure.
|}

=='''Disclaimers'''==
:Due to the nature of the information contained on this page, it is imperative that all individuals read and understand the disclaimers contained [[Disclaimers | here]].

=='''Basic Troubleshooting Info'''==

==='''Verify Setup'''===

:The first step to successful troubleshooting is to ensure that your setup is correct.

::*Verify that the Renard SS16 is assembled correctly as compared to the [[Assembly Instructions The Renard SS16 | Renard SS16 Controller Assembly Instructions wiki]].

::*Verify that you have power/control cables connected correctly as compared to the [[The Renard SS16 Controller Board#Hooking Up the Renard SS16 | Renard SS16 Controller wiki]].

::*Verify that you have the Vixen plug-in settings correct as compared to the [[The Renard SS16 Controller Board#Computer Setup | Renard SS16 Controller wiki]].

==='''Most Common Problems'''===

:These are the most common problems encountered by individuals who have built Renard SS boards since their debut to the DIYC community:

::*'''Missed solder pads or bad solder joints'''. Many individuals get in a rush when assembling their boards and will occasionally miss a solder pad or just do a poor job on a particular solder pad. This type of problem can usually be easily identified by closely inspecting all the solder pads on the board after assembly is complete. Missed solder pads may/will cause many different problems that will cause you to spend many hours troubleshooting only to find that it was as simple as a missed solder pad. So take your time and closely inspect your solder work when you are done with the assembly.

::*'''Bad data cable coming from the computer'''. Many individuals assume that all serial cables are identical, but that is far from the truth. Just because a cable has the correct DE9 connectors on each end doesn’t mean that the wires inside are going to the correct pins for Renard operation. It is always best to physically check the pin continuity to verify that the cable will work for Renard operation. Make sure that your interconnect cable is wired according to the [[The Renard SS16 Controller Board#data cables | Renard SS16 Controller wiki]].

::*'''PICs with corrupted firmware or no firmware'''. This mostly affects individuals who get their PICs from a “group buy” with the firmware already loaded but also does impact those who program their own PICs. For whatever reason, sometimes a PIC (believed to be correctly programmed) will not behave correctly and needs to be re-flashed with the firmware. Once it is re-flashed then it works correctly. This is why all individuals who are using these boards should invest in a PIC programmer. A programmer will also enable you to switch to the diagnostics firmware, which will help tremendously during troubleshooting. Your best bet is to get the PICKIT2 or PICKIT3 from [http://www.microchip.com Microchip].

::*'''Incorrect Vixen Settings'''. It cannot be emphasized enough, the Renard boards will not work correctly if Vixen is not setup correctly. Verify that you have the Vixen plug-in settings correct as compared to the [[The Renard SS16 Controller Board#Computer Setup | Renard SS16 Controller wiki]].

=='''Troubleshooting the Renard SS16 Controller'''==

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS16 troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>
<li>Verify that you have the power/control cables connected correctly as compared to the [[The Renard SS16 Controller Board#Hooking Up the Renard SS16 | Renard SS16 Controller wiki]].

<li>Verify that you have the Vixen plug-in settings correct as compared to the [[The Renard SS16 Controller Board#Computer Setup | Renard SS16 Controller wiki]].

<li>For the following steps, the PICs (U6 & U7) need to be programmed with the [[Renard Firmware#Regular Firmware | Renard Operational Firmware]].

<li>Turn ON AC power

<li>PWR LED should be lit
:*If incorrect , then go to [[Troubleshooting_Guide_The_Renard_SS16#Troubleshooting_Power_Problems | Troubleshooting Power Problems]].

<li>Run a Vixen sequence

<li>Do Channels 1 thru 8 respond as programmed in the Vixen sequence?
:*If not, then go to [[Troubleshooting_Guide_The_Renard_SS16#Troubleshooting_Diagnostics_Problems | Troubleshooting Diagnostics Problems]].
:*If the diagnostic routine passed, then go to [[Troubleshooting_Guide_The_Renard_SS16#Troubleshooting_SSR_Circuitry_Problems | Troubleshooting SSR Circuitry Problems]].

<li>Do Channels 9 thru 16 respond as programmed in the Vixen sequence?
:*If they do, then your Renard SS16 Controller board is operational

<li>Turn OFF AC power

<li>Swap PIC chips U7 and U6

<li>Turn ON AC power

<li>Run the Vixen sequence again

<li>Do Channels 1 thru 8 respond as programmed in the Vixen sequence?
:*If not, reprogram or replace PIC chip U6 and retest

<li>Do Channels 9 thru 16 respond as programmed in the Vixen sequence?
:*If they do, then your Renard SS16 Controller board is operational
:*If they don’t, then go to [[Troubleshooting_Guide_-_The_Renard_SS16#Troubleshooting_SSR_Circuitry_Problems | Troubleshooting SSR Circuitry Problems]].
</ol>

 
 

=='''Troubleshooting Power Problems'''==
==='''Symptom(s): '''===
:*PWR LED not lit
:*IC Chips hot to the touch
:*Transformer hot to the touch

==='''Possible Problem(s): '''===
:*No input voltage present
:*Transformer bad
:*Voltage Regulator bad
:*LED installed backwards
:*Blown fuse

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS Power troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>

<li>Remove power from Renard SS16

<li>Disconnect all cables.

<li>If installed, remove all 21 IC chips from their sockets (U2, U4 thru U7, and M1 thru M16).
:*This is to prevent them from being damaged further if you do have power problems.

<li>If not installed already, install an appropriate rated fuse in the left side fuse holder. Use the smallest value fuse that you have available for this portion of testing.
:*Using a smaller fuse here is for safety during initial power testing. If there are any problems with bad triacs, bridged solder pads or a bad transformer during first power application, a small fuse will blow before any permanent damage to the PCB can occur.

<li>If installed, remove the fuse from the right side fuse holder.

<li>Connect an AC power cable to the left side [N 120V] terminal block. The 120V neutral line (wide blade on a polarized plug) goes to the N terminal and the 120V hot line goes to the 120V terminal.

<li>Turn ON AC power.

<li>Did the fuse blow?
:*If it did, go to step 17

<li>Measure DC voltage at [[media: Wiki - TSG Renard SS16 Pwr Meas01.jpg |+5 Test Point]].
:Voltage should be +5 VDC +/- 0.05
:*If incorrect, go to step 13

<li>Did the PWR LED light?
:*If it did, go to step 21

<li>Measure DC voltage on [[media: Wiki - TSG Renard SS16 Pwr Meas02.jpg | right side of R6]].
:*If voltage is approx. 2.0-3.0 VDC, replace the LED and retest
:*If voltage is approx. 5.0 VDC, then either the LED is installed backwards or is bad

<li>Measure DC voltage on [[media: Wiki - TSG Renard SS16 Pwr Meas03.jpg | left side of R6]].
:Voltage should be approx. 5.0 VDC.
:*If correct, then double check the value of R6 and/or replace R6
:*If this is incorrect, restart the troubleshooting process.

<li>Measure DC voltage at [[media: Wiki - TSG Renard SS16 Pwr Meas04.jpg | cathode of D3 & D4]].
:Voltage should be above +6 VDC but less than +12 VDC.
:*If correct, voltage regulator U1 is probably bad.

<li>Measure AC voltage [[media: Wiki - TSG Renard SS16 Pwr Meas05.jpg | between R1 and R2]].
:Voltage should be above 6 VAC
:*If correct, one or more diodes D1 thru D4 could be bad or incorrectly installed.

<li>Measure AC voltage between [[media: Wiki - TSG Renard SS16 Pwr Meas06.jpg | top side of F1]] and any N terminal.
:Voltage should be 115-120 VAC
:*If correct, transformer TF1 is probably bad.

<li>Measure AC voltage between [[media: Wiki - TSG Renard SS16 Pwr Meas07.jpg | bottom side of F1]] and any N terminal.
:Voltage should be 115-120 VAC
:*If correct, fuse F1 is probably bad.

<li>Turn OFF AC power

<li>Remove F1

<li>Turn ON AC power

<li>Recheck AC voltage between [[media: Wiki - TSG Renard SS16 Pwr Meas07.jpg | bottom side of F1]] and any N terminal.
:Voltage should be 115-120 VAC
:*If the voltage is now correct but was low or missing in step 16 or blew the fuse at initial turn-on, possible problems could be:
::Bad transformer (shorted primary)
::Bad/shorted triac
::Shorted/bad solder connection(s)
:*Carefully inspect the board for any possible problems with the solder connections. Fix any possible problems and then restart the troubleshooting process.
:*After other attempts to fix the problem have failed, the last resort would be to remove each triac and the transformer til good power was seen with F1 installed.

<li>If you have gotten to this step, then your board has good +5 VDC and the PWR LED turns ON when AC power is applied without any of the IC chips installed.
:*If this is incorrect, restart the troubleshooting process.

<li>Turn OFF AC power

<li>Install one of the IC chips (U2, U4 thru U7, and M1 thru M16) into its respective socket.

<li>Turn ON AC power

<li>Did the PWR LED light?
:*If it did not, then the last IC chip installed is bad and needs to be replaced.
:*If it did, then repeat steps 22 thru 25 until all IC chips are installed.

<li>Your Renard SS board should now have all the IC chips installed and have good DC power on the board.

</ol>

 
 

=='''Troubleshooting Diagnostics Problems'''==
==='''Symptom(s): '''===
:*Diagnostic LEDs do not light
:*HB and ZC LED do not flash
:*SD LED does not come on when receiving Vixen data
:*FE and/or OE LEDs light

==='''Possible Problem(s): '''===
:*Oscillator bad
:*Zero Cross signal bad
:*Bad or no data coming from Vixen
:*Vixen settings incorrect
:*Diagnostic LEDs bad or installed backwards
:*PIC bad

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS Diagnostics troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>
<li>Turn OFF AC power

<li>Remove PIC chip U6

<li>Install a PIC programmed with the [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]] into the U6 position.

<li>Place a shunt (jumper) on JP3

<li>If desired, attached lights to terminal blocks [N Ch1] thru [N Ch8]. The diagnostics can be done with only the on-board LEDs.

<li>Ensure that the data cable from the computer running Vixen is connected to either J2 or JDP1.

<li>If receiving RS232 data from the computer, place a shunt on JP1.

<li>Do not run any Vixen sequences until directed to do so in step 19.

<li>Turn ON AC power

<li>PWR LED should be lit
:*If incorrect , then go to [[Troubleshooting_Guide_-_The_Renard_SS16#Troubleshooting_Power_Problems | Troubleshooting Power Problems]].

<li>The [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]] should perform the following channel test:
:*All channels ON for approx. 2 seconds
:*All channels OFF for approx. 2 seconds
:*Channel 1 turns ON for approx. 1 second then turns OFF
:*Channel 2 (HB LED) turns ON for approx. 1 second then turns OFF
:*Channel 3 turns ON for approx. 1 second then turns OFF
:*Channel 4 turns ON for approx. 1 second then turns OFF
:*Channel 5 (ZC LED) turns ON for approx. 1 second then turns OFF
:*Channel 6 (SD LED) turns ON for approx. 1 second then turns OFF
:*Channel 7 (FE LED) turns ON for approx. 1 second then turns OFF
:*Channel 8 (OE LED) turns ON for approx. 1 second then turns OFF
:*:The above routine is done three times 

<li>If no LEDs/channels came on during the above routine:
:#[[Troubleshooting_Guide_-_The_Renard_SS16#Verifying_Diagnostic_LEDs | Verify that the diagnostic LEDs are operational]]
:#Reflash the PIC with the [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]]
:#If the problem continues, then edit the [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]] to change from using the external oscillator to using the internal oscillator. If you don't know how to do this, then download this version of the [[media:Ren-diag-beta-20090117 (intosc).asm | Beta Renard Diagnostics Firmware]].
:::*If the LEDs/channels are now working, then there is a problem with the oscillator U3. Check the solder pads and/or replace U3.
:::*If no LEDs/channels came on, then either the PIC is bad or you have no DC power to the PIC.

<li>If the LEDs appear dim when all are on but normal when only a single LED is lit, then it is possible that resistor network RN1 is installed backwards.
:*You can choose to live with this condition but you will have to make sure that JP3 is not installed while running the operational firmware.

<li>If any (but not all) LEDs did not come during the step 11 routine, then go to [[Troubleshooting_Guide_-_The_Renard_SS16#Verifying_Diagnostic_LEDs | Verifying Diagnostic LEDs]]

<li>If you used lights hooked up the channels and they did not respond correctly, then go to [[Troubleshooting_Guide_-_The_Renard_SS16#Troubleshooting_SSR_Circuitry_Problems | Troubleshooting SSR Circuitry Problems]]

<li>The [[Renard Firmware#Beta Diagnostic Firmware | Renard Diagnostic Firmware]] should now be blinking the HB LED (channel 2) and ZC LED (channel 5). All other channels/LEDs should be OFF.

<li>If the ZC LED (channel 5) is not blinking:
:Measure voltage at [[media:Wiki - TSG Renard SS16 SSR Meas Pin4.jpg | U6 pin 4]] or [[media:Wiki - TSG Renard SS16 SSR Meas Pin5.jpg | U2 pin 5]], should only be approximately .3 VDC. If you have an oscilloscope, you should see a signal like the purple trace in this [[media:ZeroCross.gif | image]].
::*If voltage is around 5.0 VDC , then the ZC is not working. Possible solutions:
:::#Replace U2
:::#Check the values of R1 & R2
:::#Check the solder pads on all the above components

<li>If you have gotten to this step, then your board appears to be functioning correctly so far. Now it is time to see if it will communicate with the computer.

 

<blockquote> <center>'''REMINDER:''' 
'''Make sure that Vixen is configured correctly before attempting the next step. The settings for the Renard Dimmer Plug-In should be set as shown on [[The Renard SS16 Controller Board#Computer Setup | The Renard SS16 Controller Board wiki page]]'''. </center></blockquote>

 

<li>Run a Vixen sequence

 

<blockquote> <center>'''NOTE:''' 
'''Vixen only sends out data when there is a change in event data. So make sure that the test sequence you are using has frequent changes in the event data.'''.</center></blockquote>

 

<li>SD LED will be ON whenever Vixen sends data to the Renard SS16. The FE and OE LEDs should remain OFF.
:*If this is correct, then your Renard SS16 has passed the diagnostics test.

<li>If the SD LED was ON and either or both the FE or OE LED came ON, then double check the Renard Dimmer plug-in settings in Vixen and retry.

<li>If no LEDs were lit in step 20, then it seems that you are not getting any data from the computer. Try the following:
:#Make sure that your interconnect cable is built according to the [[The Renard SS16 Controller Board#data cables | Renard SS16 Controller wiki]].
:#Make sure that the Renard Dimmer plug-in is selected in Vixen.
:#Replace U5
:#Inspect the solder pads of U5 and the input data connector

</ol>
 

==='''Verifying Diagnostic LEDs'''===
<ol>
<li>Turn OFF AC power

<li>Remove PIC chip U6

<li>If not already installed, place a shunt (jumper) on JP3.

<li>Turn ON AC power

<li>Power LED should be lit and the DC voltage at the [[media: Wiki - TSG Renard SS16 Pwr Meas01.jpg |+5 Test Point]] should be 5.0 (+/- .5) VDC.
:*If incorrect , then go to [[Troubleshooting_Guide_-_The_Renard_SS16#Troubleshooting_Power_Problems | Troubleshooting Power Problems]]

<li>Momentarily connect a jumper (small piece of wire) between U6 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
:*HB LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
:*ZC LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
:*SD LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
:*FE LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
:*OE LED should light

<li>If all the LEDs in steps 6 thru 10 did light, then the diagnostic LEDs are operational.

<li>If all of the LEDs in steps 6 thru 10 did not light:
:a. Check for 5.0 VDC at [[media:Wiki - TSG Renard SS U6 5VDC Check (top).jpg | U6 IC socket pin 1]]
::*If incorrect, check the solder pads and/or go back to [[Troubleshooting_Guide_-_The_Renard_SS16#Troubleshooting_Power_Problems | Troubleshooting Power Problems]]
:b. Remove shunt from JP3
:c. Check for 5.0 VDC at [[media:Wiki - TSG Renard SS JP3 Check.jpg | left side of JP3]]
::*If incorrect, check the solder pads
:d. Install shunt on JP3
:e. Check for 5.0 VDC at [[media:Wiki - TSG Renard SS JP3 Check (OUT).jpg | right side of JP3]] (on underside of board).
::*If incorrect, replace the shunt (jumper)
:f. Check for approx. 5.0 VDC on the [[media:Wiki - TSG Renard SS RN1 Check.jpg | pins (on underside of board) of resistor network RN1]].
::*If correct, then probably all the LEDs are installed backwards
::*If incorrect, replace RN1

<li>If any (but not all) of the LEDs in steps 6 thru 10 did not light, measure the DC voltage at the appropriate location on the IC socket for U6. The voltage measured at each location should be approximately 3.0-3.5 VDC.

 

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="150"|
!width="250"|
|-
!|Diagnostic LED || Measure DC voltage at
|-
|HB ||U6 [[media:Wiki - 14 Pin IC Socket 13.jpg | IC socket pin 13]]
|-
|ZC ||U6 [[media:Wiki - 14 Pin IC Socket 10.jpg | IC socket pin 10]]
|-
|SD ||U6 [[media:Wiki - 14 Pin IC Socket 9.jpg | IC socket pin 9]]
|-
|FE ||U6 [[media:Wiki - 14 Pin IC Socket 8.jpg | IC socket pin 8]]
|-
|OE ||U6 [[media:Wiki - 14 Pin IC Socket 7.jpg | IC socket pin 7]]
|}
 

<li>If any voltage measured in step 13 was 0 VDC, then most probably the associated LED is installed backwards.

<li>If any voltage measured in step 13 was 5 VDC, then most probably the solder pads for the associated LED are bridged.

</ol>

 
 

=='''Troubleshooting SSR Circuitry Problems'''==
==='''Symptom(s): '''===
:*Channel remains on constantly
:*Channel does not come on when commanded
:*Triac gate resistor burnt/blown

==='''Possible Problem(s): '''===
:*Bad triac
:*Bad opto
:*Bad/missed solder joints

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS16 SSR Circuits troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>

<li> Turn OFF AC power

<li>Are any of the triac gate resistors (R26-R41) burnt/blown/damaged?
:*If so, replace that resistor and check the solder pads on the associated triac. Blown gate resistors are usually caused by a missed solder connection on the triac.

<li>Are channels 9 thru 16 bad? If they are,
:*Check the right side fuse
:*Check the power connection to the right side of the board
:*Check the solder pads on the right side fuse holder

<li>Is the problem in channels 9 thru 16?
:*If it is, go to step 22

<li>Is the problem in channels 1 thru 8?
:*If not, then what are you doing at this step. Start over.

<li>Remove PIC chip U6

<li>If installed, remove the shunt (jumper) on JP3.

<li>If not already installed, attach some test lights to the terminal block of the failing channel.

<li>Turn ON AC power

<li>Test lights should be OFF
:*If the test lights are ON, go to step 37

<li>Using the following table, momentarily use a jumper to turn ON the test lights
:*Test lights should come ON when the jumper is connected to the locations in the table

 

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="70"|
!width="100"|
!width="100"|
!width="250"|
|-
!|Channel || Optoisolator || Test Lights at Terminal Block || Connect jumper between
|-
|1 ||M1 || [N Ch1]
|align="left"|
:U6 [[media: Wiki - IC socket 3-14.jpg | IC socket pin 3 and pin 14]]
|-
|2 ||M2 || [N Ch2]
|align="left"|
:U6 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
|-
|3 ||M3 || [N Ch3]
|align="left"|
:U6 [[media: Wiki - IC socket 12-14.jpg | IC socket pin 12 and pin 14]]
|-
|4 ||M4 || [N Ch4]
|align="left"|
:U6 [[media: Wiki - IC socket 11-14.jpg | IC socket pin 11 and pin 14]]
|-
|5 ||M5 || [N Ch5]
|align="left"|
:U6 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
|-
|6 ||M6 || [N Ch6]
|align="left"|
:U6 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
|-
|7 ||M7 || [N Ch7]
|align="left"|
:U6 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
|-
|8 ||M8 || [N Ch8]
|align="left"|
:U6 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
|}

<li>Does the previously bad channel now work? If it does:
:#Turn OFF AC power
:#Install PIC chip U6
:#Begin testing again where previous failure was noted

<li>Turn OFF AC power

<li>Replace the opto (M1-M8) controlling the bad channel
:*Return to step 8 and repeat tests with the new opto

<li>Continue here if replacing the opto did not fix the problem

<li>Turn OFF AC power

<li>Remove the opto (M1-M8) controlling the bad channel

<li>Turn ON AC power

 

<blockquote> <center>'''SAFETY NOTICE:''' 
'''In the following step you will be using a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] (small piece of insulated wire) to jump 120 VAC from one pin to another. You need to be very sure that you know what pins you are putting the jumper to before you proceed. Applying 120 VAC to the wrong location could/can cause some very undesirable results.'''. </center></blockquote>

 

<li>Momentarily use a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] and connect [[media:Wiki - 6 Pin IC Socket 4-6.jpg | between pins 4 and 6 of the opto socket]]

<li>If the lights still do not come on, it should only be one of the following things:
::*Bad triac
::*Bad/open triac gate resistor
::*Bad solder joints on the triac, opto socket, triac gate resistor or the terminal block

<li>If the lights did come on, measure the voltage at the [[media:Wiki - 6 Pin IC Socket 1.jpg | opto socket pin 1]]
:It should be 5 VDC
:*If incorrect, check the current limiting resistor (R10-R17) associated with that opto. You should be able to read approx 5 VDC on both sides of the resistor.
:*If correct, then something must have been overlooked during the troubleshooting process. Turn OFF the AC power and reinstall any removed components, then restart the troubleshooting process.

<li>Remove PIC chip U7

<li>If not already installed, attach some test lights to the terminal block of the failing channel.

<li>Turn ON AC power

<li>Test lights should be OFF
:*If the test lights are ON, go to step 37

<li>Using the following table, momentarily use a jumper to turn ON the test lights
:*Test lights should come ON when the jumper is connected to the locations in the table

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="70"|
!width="100"|
!width="100"|
!width="250"|
|-
!|Channel ||Optoisolator || Test Lights at Terminal Block || Connect jumper between
|-
|9 ||M9 || [N Ch9]
|align="left"|
:U7 [[media: Wiki - IC socket 3-14.jpg | IC socket pin 3 and pin 14]]
|-
|10 ||M10 || [N Ch10]
|align="left"|
:U7 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
|-
|11 ||M11 || [N Ch11]
|align="left"|
:U7 [[media: Wiki - IC socket 12-14.jpg | IC socket pin 12 and pin 14]]
|-
|12 ||M12 || [N Ch12]
|align="left"|
:U7 [[media: Wiki - IC socket 11-14.jpg | IC socket pin 11 and pin 14]]
|-
|13 ||M13 || [N Ch13]
|align="left"|
:U7 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
|-
|14 ||M14 || [N Ch14]
|align="left"|
:U7 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
|-
|15 ||M15 || [N Ch15]
|align="left"|
:U7 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
|-
|16 ||M16 || [N Ch16]
|align="left"|
:U7 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
|}

<li>Does the previously bad channel now work? If it does:
:#Turn OFF AC power
:#Install PIC chip U7
:#Begin testing again where previous failure was noted

<li>Turn OFF AC power

<li>Replace the opto (M9-M16) controlling the bad channel
:*Return to step 23 and repeat tests with the new opto

<li>Continue here if replacing the opto did not fix the problem

<li>Turn OFF AC power

<li>Remove the opto (M9-M16) controlling the bad channel

<li>Turn ON AC power

 

<blockquote> <center>'''SAFETY NOTICE:''' 
'''In the following step you will be using a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] (small piece of insulated wire) to jump 120 VAC from one pin to another. You need to be very sure that you know what pins you are putting the jumper to before you proceed. Applying 120 VAC to the wrong location could/can cause some very undesirable results.'''. </center></blockquote>

 

<li>Momentarily use a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] and connect [[media:Wiki - 6 Pin IC Socket 4-6.jpg | between pins 4 and 6 of the opto socket]]

<li>If the lights still do not come on, it should only be one of the following things:
::*Bad triac
::*Bad/open triac gate resistor
::*Bad solder joints on the triac, opto socket, triac gate resistor or the terminal block

<li>If the lights did come on, measure the voltage at the [[media:Wiki - 6 Pin IC Socket 1.jpg | opto socket pin 1]]
:It should be 5 VDC
:*If incorrect, check the current limiting resistor (R18-R25) associated with that opto. You should be able to read approx 5 VDC on both sides of the resistor.
:*If correct, then something must have been overlooked during the troubleshooting process. Turn OFF the AC power and reinstall any removed components, then restart the troubleshooting process.

<li>Turn OFF AC power

<li>Remove the opto (M1-M16) controlling the bad channel

<li>Turn ON AC power

<li>Is the test light still ON?
:*If the light is still ON then it could be either a bad triac or possibly a bridged solder joint on the triac, opto socket, triac gate resistor or the terminal block.
:*If the light is OFF, then replace the opto with a new one and retest

</ol>

[[Category:Renard SS16]]

Troubleshooting Guide The Renard SS16

2009-12-26T20:59:02Z

Macrosill: /* Basic Troubleshooting Info */

=='''Introduction'''==
:This page is intended to help identify/isolate some of the common problems individuals encounter when building/operating the Renard SS16 controller board.

:The troubleshooting procedures provided here are presented in a detailed step-by-step systematic approach. This approach is not necessarily the quickest way to find your problem. If you are looking for a quick fix, then swap anything/everything that you can and come back to these procedures if you are still having problems.

:The following procedures require the individual to be familiar with the operation of a digital multimeter (or voltmeter/ohmmeter if you prefer). If you currently do not know how to measure resistance or how to measure voltage, please take some time now an learn these basic skills before attempting these procedures. This [http://www.doctronics.co.uk/meter.htm website] provides some basic information on using multimeters.

{| style="width:60%; font-size:100%" border="1" cellspacing="0" cellpadding="10" align="center"
! <center>'''Multimeter Usage Tip'''</center>
|-
| All DC voltages in this document are referenced to GND. So for all measurements, the multimeter negative (-), usually black, lead needs to be connected to a GND point on the PCB. The best location would be the GND Test Point located below U1. The positive lead (+), usually red, gets connected to the location called out in the procedure.
|}

=='''Disclaimers'''==
:Due to the nature of the information contained on this page, it is imperative that all individuals read and understand the disclaimers contained [[Disclaimers | here]].

=='''Basic Troubleshooting Info'''==

==='''Verify Setup'''===

:The first step to successful troubleshooting is to ensure that your setup is correct.

::*Verify that the Renard SS16 is assembled correctly as compared to the [[Assembly Instructions The Renard SS16 | Renard SS16 Controller Assembly Instructions wiki]].

::*Verify that you have power/control cables connected correctly as compared to the [[The Renard SS16 Controller Board#Hooking Up the Renard SS16 | Renard SS16 Controller wiki]].

::*Verify that you have the Vixen plug-in settings correct as compared to the [[The Renard SS16 Controller Board#Computer Setup | Renard SS16 Controller wiki]].

==='''Most Common Problems'''===

:These are the most common problems encountered by individuals who have built Renard SS boards since their debut to the DIYC community:

::*'''Missed solder pads or bad solder joints'''. Many individuals get in a rush when assembling their boards and will occasionally miss a solder pad or just do a poor job on a particular solder pad. This type of problem can usually be easily identified by closely inspecting all the solder pads on the board after assembly is complete. Missed solder pads may/will cause many different problems that will cause you to spend many hours troubleshooting only to find that it was as simple as a missed solder pad. So take your time and closely inspect your solder work when you are done with the assembly.

::*'''Bad data cable coming from the computer'''. Many individuals assume that all serial cables are identical, but that is far from the truth. Just because a cable has the correct DE9 connectors on each end doesn’t mean that the wires inside are going to the correct pins for Renard operation. It is always best to physically check the pin continuity to verify that the cable will work for Renard operation. Make sure that your interconnect cable is wired according to the [[The Renard SS16 Controller Board#data cables | Renard SS16 Controller wiki]].

::*'''PICs with corrupted firmware or no firmware'''. This mostly affects individuals who get their PICs from a “group buy” with the firmware already loaded but also does impact those who program their own PICs. For whatever reason, sometimes a PIC (believed to be correctly programmed) will not behave correctly and needs to be re-flashed with the firmware. Once it is re-flashed then it works correctly. This is why all individuals who are using these boards should invest in a PIC programmer. A programmer will also enable you to switch to the diagnostics firmware, which will help tremendously during troubleshooting. Your best bet is to get the PICKIT2 or PICKIT3 from [http://www.microchip.com Microchip].

::*'''Incorrect Vixen Settings'''. It cannot be emphasized enough, the Renard boards will not work correctly if Vixen is not setup correctly. Verify that you have the Vixen plug-in settings correct as compared to the [[The Renard SS16 Controller Board#Computer Setup | Renard SS16 Controller wiki]].

=='''Troubleshooting the Renard SS16 Controller'''==

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS16 troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>
<li>Verify that you have the power/control cables connected correctly as compared to the [[The Renard SS16 Controller Board#Hooking Up the Renard SS16 | Renard SS16 Controller wiki]].

<li>Verify that you have the Vixen plug-in settings correct as compared to the [[The Renard SS16 Controller Board#Computer Setup | Renard SS16 Controller wiki]].

<li>For the following steps, the PICs (U6 & U7) need to be programmed with the [[Renard Firmware#Regular Firmware | Renard Operational Firmware]].

<li>Turn ON AC power

<li>PWR LED should be lit
:*If incorrect , then go to [[Troubleshooting_Guide_-_The_Renard_SS16#Troubleshooting_Power_Problems | Troubleshooting Power Problems]].

<li>Run a Vixen sequence

<li>Do Channels 1 thru 8 respond as programmed in the Vixen sequence?
:*If not, then go to [[Troubleshooting_Guide_-_The_Renard_SS16#Troubleshooting_Diagnostics_Problems | Troubleshooting Diagnostics Problems]].
:*If the diagnostic routine passed, then go to [[Troubleshooting_Guide_-_The_Renard_SS16#Troubleshooting_SSR_Circuitry_Problems | Troubleshooting SSR Circuitry Problems]].

<li>Do Channels 9 thru 16 respond as programmed in the Vixen sequence?
:*If they do, then your Renard SS16 Controller board is operational

<li>Turn OFF AC power

<li>Swap PIC chips U7 and U6

<li>Turn ON AC power

<li>Run the Vixen sequence again

<li>Do Channels 1 thru 8 respond as programmed in the Vixen sequence?
:*If not, reprogram or replace PIC chip U6 and retest

<li>Do Channels 9 thru 16 respond as programmed in the Vixen sequence?
:*If they do, then your Renard SS16 Controller board is operational
:*If they don’t, then go to [[Troubleshooting_Guide_-_The_Renard_SS16#Troubleshooting_SSR_Circuitry_Problems | Troubleshooting SSR Circuitry Problems]].
</ol>

 
 

=='''Troubleshooting Power Problems'''==
==='''Symptom(s): '''===
:*PWR LED not lit
:*IC Chips hot to the touch
:*Transformer hot to the touch

==='''Possible Problem(s): '''===
:*No input voltage present
:*Transformer bad
:*Voltage Regulator bad
:*LED installed backwards
:*Blown fuse

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS Power troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>

<li>Remove power from Renard SS16

<li>Disconnect all cables.

<li>If installed, remove all 21 IC chips from their sockets (U2, U4 thru U7, and M1 thru M16).
:*This is to prevent them from being damaged further if you do have power problems.

<li>If not installed already, install an appropriate rated fuse in the left side fuse holder. Use the smallest value fuse that you have available for this portion of testing.
:*Using a smaller fuse here is for safety during initial power testing. If there are any problems with bad triacs, bridged solder pads or a bad transformer during first power application, a small fuse will blow before any permanent damage to the PCB can occur.

<li>If installed, remove the fuse from the right side fuse holder.

<li>Connect an AC power cable to the left side [N 120V] terminal block. The 120V neutral line (wide blade on a polarized plug) goes to the N terminal and the 120V hot line goes to the 120V terminal.

<li>Turn ON AC power.

<li>Did the fuse blow?
:*If it did, go to step 17

<li>Measure DC voltage at [[media: Wiki - TSG Renard SS16 Pwr Meas01.jpg |+5 Test Point]].
:Voltage should be +5 VDC +/- 0.05
:*If incorrect, go to step 13

<li>Did the PWR LED light?
:*If it did, go to step 21

<li>Measure DC voltage on [[media: Wiki - TSG Renard SS16 Pwr Meas02.jpg | right side of R6]].
:*If voltage is approx. 2.0-3.0 VDC, replace the LED and retest
:*If voltage is approx. 5.0 VDC, then either the LED is installed backwards or is bad

<li>Measure DC voltage on [[media: Wiki - TSG Renard SS16 Pwr Meas03.jpg | left side of R6]].
:Voltage should be approx. 5.0 VDC.
:*If correct, then double check the value of R6 and/or replace R6
:*If this is incorrect, restart the troubleshooting process.

<li>Measure DC voltage at [[media: Wiki - TSG Renard SS16 Pwr Meas04.jpg | cathode of D3 & D4]].
:Voltage should be above +6 VDC but less than +12 VDC.
:*If correct, voltage regulator U1 is probably bad.

<li>Measure AC voltage [[media: Wiki - TSG Renard SS16 Pwr Meas05.jpg | between R1 and R2]].
:Voltage should be above 6 VAC
:*If correct, one or more diodes D1 thru D4 could be bad or incorrectly installed.

<li>Measure AC voltage between [[media: Wiki - TSG Renard SS16 Pwr Meas06.jpg | top side of F1]] and any N terminal.
:Voltage should be 115-120 VAC
:*If correct, transformer TF1 is probably bad.

<li>Measure AC voltage between [[media: Wiki - TSG Renard SS16 Pwr Meas07.jpg | bottom side of F1]] and any N terminal.
:Voltage should be 115-120 VAC
:*If correct, fuse F1 is probably bad.

<li>Turn OFF AC power

<li>Remove F1

<li>Turn ON AC power

<li>Recheck AC voltage between [[media: Wiki - TSG Renard SS16 Pwr Meas07.jpg | bottom side of F1]] and any N terminal.
:Voltage should be 115-120 VAC
:*If the voltage is now correct but was low or missing in step 16 or blew the fuse at initial turn-on, possible problems could be:
::Bad transformer (shorted primary)
::Bad/shorted triac
::Shorted/bad solder connection(s)
:*Carefully inspect the board for any possible problems with the solder connections. Fix any possible problems and then restart the troubleshooting process.
:*After other attempts to fix the problem have failed, the last resort would be to remove each triac and the transformer til good power was seen with F1 installed.

<li>If you have gotten to this step, then your board has good +5 VDC and the PWR LED turns ON when AC power is applied without any of the IC chips installed.
:*If this is incorrect, restart the troubleshooting process.

<li>Turn OFF AC power

<li>Install one of the IC chips (U2, U4 thru U7, and M1 thru M16) into its respective socket.

<li>Turn ON AC power

<li>Did the PWR LED light?
:*If it did not, then the last IC chip installed is bad and needs to be replaced.
:*If it did, then repeat steps 22 thru 25 until all IC chips are installed.

<li>Your Renard SS board should now have all the IC chips installed and have good DC power on the board.

</ol>

 
 

=='''Troubleshooting Diagnostics Problems'''==
==='''Symptom(s): '''===
:*Diagnostic LEDs do not light
:*HB and ZC LED do not flash
:*SD LED does not come on when receiving Vixen data
:*FE and/or OE LEDs light

==='''Possible Problem(s): '''===
:*Oscillator bad
:*Zero Cross signal bad
:*Bad or no data coming from Vixen
:*Vixen settings incorrect
:*Diagnostic LEDs bad or installed backwards
:*PIC bad

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS Diagnostics troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>
<li>Turn OFF AC power

<li>Remove PIC chip U6

<li>Install a PIC programmed with the [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]] into the U6 position.

<li>Place a shunt (jumper) on JP3

<li>If desired, attached lights to terminal blocks [N Ch1] thru [N Ch8]. The diagnostics can be done with only the on-board LEDs.

<li>Ensure that the data cable from the computer running Vixen is connected to either J2 or JDP1.

<li>If receiving RS232 data from the computer, place a shunt on JP1.

<li>Do not run any Vixen sequences until directed to do so in step 19.

<li>Turn ON AC power

<li>PWR LED should be lit
:*If incorrect , then go to [[Troubleshooting_Guide_-_The_Renard_SS16#Troubleshooting_Power_Problems | Troubleshooting Power Problems]].

<li>The [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]] should perform the following channel test:
:*All channels ON for approx. 2 seconds
:*All channels OFF for approx. 2 seconds
:*Channel 1 turns ON for approx. 1 second then turns OFF
:*Channel 2 (HB LED) turns ON for approx. 1 second then turns OFF
:*Channel 3 turns ON for approx. 1 second then turns OFF
:*Channel 4 turns ON for approx. 1 second then turns OFF
:*Channel 5 (ZC LED) turns ON for approx. 1 second then turns OFF
:*Channel 6 (SD LED) turns ON for approx. 1 second then turns OFF
:*Channel 7 (FE LED) turns ON for approx. 1 second then turns OFF
:*Channel 8 (OE LED) turns ON for approx. 1 second then turns OFF
:*:The above routine is done three times 

<li>If no LEDs/channels came on during the above routine:
:#[[Troubleshooting_Guide_-_The_Renard_SS16#Verifying_Diagnostic_LEDs | Verify that the diagnostic LEDs are operational]]
:#Reflash the PIC with the [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]]
:#If the problem continues, then edit the [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]] to change from using the external oscillator to using the internal oscillator. If you don't know how to do this, then download this version of the [[media:Ren-diag-beta-20090117 (intosc).asm | Beta Renard Diagnostics Firmware]].
:::*If the LEDs/channels are now working, then there is a problem with the oscillator U3. Check the solder pads and/or replace U3.
:::*If no LEDs/channels came on, then either the PIC is bad or you have no DC power to the PIC.

<li>If the LEDs appear dim when all are on but normal when only a single LED is lit, then it is possible that resistor network RN1 is installed backwards.
:*You can choose to live with this condition but you will have to make sure that JP3 is not installed while running the operational firmware.

<li>If any (but not all) LEDs did not come during the step 11 routine, then go to [[Troubleshooting_Guide_-_The_Renard_SS16#Verifying_Diagnostic_LEDs | Verifying Diagnostic LEDs]]

<li>If you used lights hooked up the channels and they did not respond correctly, then go to [[Troubleshooting_Guide_-_The_Renard_SS16#Troubleshooting_SSR_Circuitry_Problems | Troubleshooting SSR Circuitry Problems]]

<li>The [[Renard Firmware#Beta Diagnostic Firmware | Renard Diagnostic Firmware]] should now be blinking the HB LED (channel 2) and ZC LED (channel 5). All other channels/LEDs should be OFF.

<li>If the ZC LED (channel 5) is not blinking:
:Measure voltage at [[media:Wiki - TSG Renard SS16 SSR Meas Pin4.jpg | U6 pin 4]] or [[media:Wiki - TSG Renard SS16 SSR Meas Pin5.jpg | U2 pin 5]], should only be approximately .3 VDC. If you have an oscilloscope, you should see a signal like the purple trace in this [[media:ZeroCross.gif | image]].
::*If voltage is around 5.0 VDC , then the ZC is not working. Possible solutions:
:::#Replace U2
:::#Check the values of R1 & R2
:::#Check the solder pads on all the above components

<li>If you have gotten to this step, then your board appears to be functioning correctly so far. Now it is time to see if it will communicate with the computer.

 

<blockquote> <center>'''REMINDER:''' 
'''Make sure that Vixen is configured correctly before attempting the next step. The settings for the Renard Dimmer Plug-In should be set as shown on [[The Renard SS16 Controller Board#Computer Setup | The Renard SS16 Controller Board wiki page]]'''. </center></blockquote>

 

<li>Run a Vixen sequence

 

<blockquote> <center>'''NOTE:''' 
'''Vixen only sends out data when there is a change in event data. So make sure that the test sequence you are using has frequent changes in the event data.'''.</center></blockquote>

 

<li>SD LED will be ON whenever Vixen sends data to the Renard SS16. The FE and OE LEDs should remain OFF.
:*If this is correct, then your Renard SS16 has passed the diagnostics test.

<li>If the SD LED was ON and either or both the FE or OE LED came ON, then double check the Renard Dimmer plug-in settings in Vixen and retry.

<li>If no LEDs were lit in step 20, then it seems that you are not getting any data from the computer. Try the following:
:#Make sure that your interconnect cable is built according to the [[The Renard SS16 Controller Board#data cables | Renard SS16 Controller wiki]].
:#Make sure that the Renard Dimmer plug-in is selected in Vixen.
:#Replace U5
:#Inspect the solder pads of U5 and the input data connector

</ol>
 

==='''Verifying Diagnostic LEDs'''===
<ol>
<li>Turn OFF AC power

<li>Remove PIC chip U6

<li>If not already installed, place a shunt (jumper) on JP3.

<li>Turn ON AC power

<li>Power LED should be lit and the DC voltage at the [[media: Wiki - TSG Renard SS16 Pwr Meas01.jpg |+5 Test Point]] should be 5.0 (+/- .5) VDC.
:*If incorrect , then go to [[Troubleshooting_Guide_-_The_Renard_SS16#Troubleshooting_Power_Problems | Troubleshooting Power Problems]]

<li>Momentarily connect a jumper (small piece of wire) between U6 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
:*HB LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
:*ZC LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
:*SD LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
:*FE LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
:*OE LED should light

<li>If all the LEDs in steps 6 thru 10 did light, then the diagnostic LEDs are operational.

<li>If all of the LEDs in steps 6 thru 10 did not light:
:a. Check for 5.0 VDC at [[media:Wiki - TSG Renard SS U6 5VDC Check (top).jpg | U6 IC socket pin 1]]
::*If incorrect, check the solder pads and/or go back to [[Troubleshooting_Guide_-_The_Renard_SS16#Troubleshooting_Power_Problems | Troubleshooting Power Problems]]
:b. Remove shunt from JP3
:c. Check for 5.0 VDC at [[media:Wiki - TSG Renard SS JP3 Check.jpg | left side of JP3]]
::*If incorrect, check the solder pads
:d. Install shunt on JP3
:e. Check for 5.0 VDC at [[media:Wiki - TSG Renard SS JP3 Check (OUT).jpg | right side of JP3]] (on underside of board).
::*If incorrect, replace the shunt (jumper)
:f. Check for approx. 5.0 VDC on the [[media:Wiki - TSG Renard SS RN1 Check.jpg | pins (on underside of board) of resistor network RN1]].
::*If correct, then probably all the LEDs are installed backwards
::*If incorrect, replace RN1

<li>If any (but not all) of the LEDs in steps 6 thru 10 did not light, measure the DC voltage at the appropriate location on the IC socket for U6. The voltage measured at each location should be approximately 3.0-3.5 VDC.

 

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="150"|
!width="250"|
|-
!|Diagnostic LED || Measure DC voltage at
|-
|HB ||U6 [[media:Wiki - 14 Pin IC Socket 13.jpg | IC socket pin 13]]
|-
|ZC ||U6 [[media:Wiki - 14 Pin IC Socket 10.jpg | IC socket pin 10]]
|-
|SD ||U6 [[media:Wiki - 14 Pin IC Socket 9.jpg | IC socket pin 9]]
|-
|FE ||U6 [[media:Wiki - 14 Pin IC Socket 8.jpg | IC socket pin 8]]
|-
|OE ||U6 [[media:Wiki - 14 Pin IC Socket 7.jpg | IC socket pin 7]]
|}
 

<li>If any voltage measured in step 13 was 0 VDC, then most probably the associated LED is installed backwards.

<li>If any voltage measured in step 13 was 5 VDC, then most probably the solder pads for the associated LED are bridged.

</ol>

 
 

=='''Troubleshooting SSR Circuitry Problems'''==
==='''Symptom(s): '''===
:*Channel remains on constantly
:*Channel does not come on when commanded
:*Triac gate resistor burnt/blown

==='''Possible Problem(s): '''===
:*Bad triac
:*Bad opto
:*Bad/missed solder joints

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS16 SSR Circuits troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>

<li> Turn OFF AC power

<li>Are any of the triac gate resistors (R26-R41) burnt/blown/damaged?
:*If so, replace that resistor and check the solder pads on the associated triac. Blown gate resistors are usually caused by a missed solder connection on the triac.

<li>Are channels 9 thru 16 bad? If they are,
:*Check the right side fuse
:*Check the power connection to the right side of the board
:*Check the solder pads on the right side fuse holder

<li>Is the problem in channels 9 thru 16?
:*If it is, go to step 22

<li>Is the problem in channels 1 thru 8?
:*If not, then what are you doing at this step. Start over.

<li>Remove PIC chip U6

<li>If installed, remove the shunt (jumper) on JP3.

<li>If not already installed, attach some test lights to the terminal block of the failing channel.

<li>Turn ON AC power

<li>Test lights should be OFF
:*If the test lights are ON, go to step 37

<li>Using the following table, momentarily use a jumper to turn ON the test lights
:*Test lights should come ON when the jumper is connected to the locations in the table

 

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="70"|
!width="100"|
!width="100"|
!width="250"|
|-
!|Channel || Optoisolator || Test Lights at Terminal Block || Connect jumper between
|-
|1 ||M1 || [N Ch1]
|align="left"|
:U6 [[media: Wiki - IC socket 3-14.jpg | IC socket pin 3 and pin 14]]
|-
|2 ||M2 || [N Ch2]
|align="left"|
:U6 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
|-
|3 ||M3 || [N Ch3]
|align="left"|
:U6 [[media: Wiki - IC socket 12-14.jpg | IC socket pin 12 and pin 14]]
|-
|4 ||M4 || [N Ch4]
|align="left"|
:U6 [[media: Wiki - IC socket 11-14.jpg | IC socket pin 11 and pin 14]]
|-
|5 ||M5 || [N Ch5]
|align="left"|
:U6 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
|-
|6 ||M6 || [N Ch6]
|align="left"|
:U6 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
|-
|7 ||M7 || [N Ch7]
|align="left"|
:U6 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
|-
|8 ||M8 || [N Ch8]
|align="left"|
:U6 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
|}

<li>Does the previously bad channel now work? If it does:
:#Turn OFF AC power
:#Install PIC chip U6
:#Begin testing again where previous failure was noted

<li>Turn OFF AC power

<li>Replace the opto (M1-M8) controlling the bad channel
:*Return to step 8 and repeat tests with the new opto

<li>Continue here if replacing the opto did not fix the problem

<li>Turn OFF AC power

<li>Remove the opto (M1-M8) controlling the bad channel

<li>Turn ON AC power

 

<blockquote> <center>'''SAFETY NOTICE:''' 
'''In the following step you will be using a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] (small piece of insulated wire) to jump 120 VAC from one pin to another. You need to be very sure that you know what pins you are putting the jumper to before you proceed. Applying 120 VAC to the wrong location could/can cause some very undesirable results.'''. </center></blockquote>

 

<li>Momentarily use a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] and connect [[media:Wiki - 6 Pin IC Socket 4-6.jpg | between pins 4 and 6 of the opto socket]]

<li>If the lights still do not come on, it should only be one of the following things:
::*Bad triac
::*Bad/open triac gate resistor
::*Bad solder joints on the triac, opto socket, triac gate resistor or the terminal block

<li>If the lights did come on, measure the voltage at the [[media:Wiki - 6 Pin IC Socket 1.jpg | opto socket pin 1]]
:It should be 5 VDC
:*If incorrect, check the current limiting resistor (R10-R17) associated with that opto. You should be able to read approx 5 VDC on both sides of the resistor.
:*If correct, then something must have been overlooked during the troubleshooting process. Turn OFF the AC power and reinstall any removed components, then restart the troubleshooting process.

<li>Remove PIC chip U7

<li>If not already installed, attach some test lights to the terminal block of the failing channel.

<li>Turn ON AC power

<li>Test lights should be OFF
:*If the test lights are ON, go to step 37

<li>Using the following table, momentarily use a jumper to turn ON the test lights
:*Test lights should come ON when the jumper is connected to the locations in the table

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="70"|
!width="100"|
!width="100"|
!width="250"|
|-
!|Channel ||Optoisolator || Test Lights at Terminal Block || Connect jumper between
|-
|9 ||M9 || [N Ch9]
|align="left"|
:U7 [[media: Wiki - IC socket 3-14.jpg | IC socket pin 3 and pin 14]]
|-
|10 ||M10 || [N Ch10]
|align="left"|
:U7 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
|-
|11 ||M11 || [N Ch11]
|align="left"|
:U7 [[media: Wiki - IC socket 12-14.jpg | IC socket pin 12 and pin 14]]
|-
|12 ||M12 || [N Ch12]
|align="left"|
:U7 [[media: Wiki - IC socket 11-14.jpg | IC socket pin 11 and pin 14]]
|-
|13 ||M13 || [N Ch13]
|align="left"|
:U7 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
|-
|14 ||M14 || [N Ch14]
|align="left"|
:U7 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
|-
|15 ||M15 || [N Ch15]
|align="left"|
:U7 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
|-
|16 ||M16 || [N Ch16]
|align="left"|
:U7 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
|}

<li>Does the previously bad channel now work? If it does:
:#Turn OFF AC power
:#Install PIC chip U7
:#Begin testing again where previous failure was noted

<li>Turn OFF AC power

<li>Replace the opto (M9-M16) controlling the bad channel
:*Return to step 23 and repeat tests with the new opto

<li>Continue here if replacing the opto did not fix the problem

<li>Turn OFF AC power

<li>Remove the opto (M9-M16) controlling the bad channel

<li>Turn ON AC power

 

<blockquote> <center>'''SAFETY NOTICE:''' 
'''In the following step you will be using a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] (small piece of insulated wire) to jump 120 VAC from one pin to another. You need to be very sure that you know what pins you are putting the jumper to before you proceed. Applying 120 VAC to the wrong location could/can cause some very undesirable results.'''. </center></blockquote>

 

<li>Momentarily use a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] and connect [[media:Wiki - 6 Pin IC Socket 4-6.jpg | between pins 4 and 6 of the opto socket]]

<li>If the lights still do not come on, it should only be one of the following things:
::*Bad triac
::*Bad/open triac gate resistor
::*Bad solder joints on the triac, opto socket, triac gate resistor or the terminal block

<li>If the lights did come on, measure the voltage at the [[media:Wiki - 6 Pin IC Socket 1.jpg | opto socket pin 1]]
:It should be 5 VDC
:*If incorrect, check the current limiting resistor (R18-R25) associated with that opto. You should be able to read approx 5 VDC on both sides of the resistor.
:*If correct, then something must have been overlooked during the troubleshooting process. Turn OFF the AC power and reinstall any removed components, then restart the troubleshooting process.

<li>Turn OFF AC power

<li>Remove the opto (M1-M16) controlling the bad channel

<li>Turn ON AC power

<li>Is the test light still ON?
:*If the light is still ON then it could be either a bad triac or possibly a bridged solder joint on the triac, opto socket, triac gate resistor or the terminal block.
:*If the light is OFF, then replace the opto with a new one and retest

</ol>

[[Category:Renard SS16]]

Troubleshooting Guide The Grinch

2009-12-26T20:58:27Z

Macrosill: /* Related Links */

==Introduction==
:This page is intended to help identify/isolate some of the common problems individuals encounter when building/operating the Grinch controller board.

:The troubleshooting procedures provided here are presented in a detailed step-by-step systematic approach. This approach is not necessarily the quickest way to find your problem. If you are looking for a quick fix, then swap anything/everything that you can and come back to these procedures if you are still having problems.

:The following procedures require the individual to be familiar with the operation of a digital multimeter (or voltmeter/ohmmeter if you prefer). If you currently do not know how to measure resistance or how to measure voltage, please take some time now an learn these basic skills before attempting these procedures. This [http://www.doctronics.co.uk/meter.htm website] provides some basic information on using multimeters.

{| style="width:60%; font-size:90%" border="1" cellspacing="0" cellpadding="10" align="center"
! <center>'''Multimeter Usage Tip'''</center>
|-
| All voltages in this document are referenced to GND. So for all measurements, the multimeter negative (-), usually black, lead needs to be connected to a GND point on the PCB. A good GND location would be pin 1 of any of the ICs. The positive lead (+), usually red, gets connected to the location called out in the troubleshooting step. All voltages are also DC and the multimeter should be set accordingly.
|}

:Due to the nature of the information contained on this page, it is imperative that all individuals read and understand the disclaimers contained [[Disclaimers | here]].

==Troubleshooting Method==

[[Image:TS Guide - Grinch.gif|center|800x800px]]

==Verify Setup==
:The first step to successful troubleshooting is to ensure that your setup is correct.
::*Verify that the Grinch is assembled correctly as compared to the [[GRINCH Controller Assembly Instructions | GRINCH Controller Assembly Instructions wiki]].
::*Verify that you have power/control cables connected correctly as compared to the [[The_GRINCH_Controller#Connection | The GRINCH Controller wiki]].
::*Verify that you have the Vixen plug-in settings correct as compared to the [[The_GRINCH_Controller#Computer_Setup | The GRINCH Controller wiki]].

==Power Problems==
:'''SYMPTOM(S):'''
::*LED not lit
::*IC Chips hot to the touch

:'''POSSIBLE PROBLEM(S): '''
::*No input voltage present
::*Polarity of input voltage reversed
::*LED installed backwards

:'''TROUBLESHOOTING STEPS:'''

::<center>'''NOTE:''' For these steps VCC = between 3.5 and 5.0 VDC</center>

::#Remove power from Grinch
::#Disconnect all cables except input power cable. If getting power thru the RJ45 connection, hook that cable up but leave it disconnected from the computer and make sure a jumper is on J1. It is extremely important to ensure that the data cable is not connected to the computer since it is possible for the parallel port to provide enough voltage to give a false power ON indication.
::#Remove the IC chips from their sockets (if sockets are used).
::#:*This is to prevent them from being damaged further if you do have power problems.
::#Apply power to the Grinch.
::#Did the LED light?
::#:*If it did, go to step 13
::#Measure the voltage at any IC socket pin 24.
::#:*It should be VCC.
::#Measure the voltage at any IC socket pin 1.
::#:*It should be 0 VDC (GND).
::#If step 6 = VCC and step 7 = 0 VDC
::#:*The input voltage is good, go to step 12
::#If step 6 = 0 VDC and step 7 = VCC
::#:*The input voltage polarity is reversed.
::#::#Turn off your voltage source and swap the wires on your input voltage connection.
::#::#Start the troubleshooting again at step 4.
::#If both step 6 and step 7 are 0 VDC
::#:*Most probably the input voltage is not getting to the board.
::#::#Check your voltage source to make sure it is on.
::#::#Check the voltage coming from the source.
::#::#:*If you can measure VCC at the connector that mates to Grinch, then go to [[#Other Troubleshooting | Other Troubleshooting]].
::#::#:*If you measure 0 VDC, then your source (or wiring from source) is bad.
::#If both step 6 and step 7 are VCC.
::#:*Probably there is a short on the pcb or a bad solder joint, go to [[#Other Troubleshooting | Other Troubleshooting]].
::#Check voltage at the RLED resistor
::#:*Voltage on side closest to mounting hole should be 0 VDC
::#:*Voltage on side closest to RJ45 connector A and under LED should be approx. 3.0 VDC
::#:*:*If the voltages are good, then the LED should be lit or it is bad.
::#:*:*If both voltages are 0 VDC, then the LED is probably installed backwards or burnt open. There is a slight possibility that the trace from VCC to the anode pad of the LED could be broken also.
::#:*::#Replace or re-install as necessary.
::#:*::#Start the troubleshooting again at step 2.
::#Remove power from Grinch
::#Install the first IC chip
::#Apply power to Grinch
::#Did the LED light?
::#:*If it did, repeat steps 13 thru 16 for the next chip
::#:*If it did not, most likely the last IC chip installed is bad
::#:*:Repeat steps 13 thru 16 and replace the chip that apparently caused the failure
::#Reconnect the input data cable to the IN RJ45 connector
::#Did the LED go out?
::#:*If it did, then you probably have a wiring problem with the input data cable.
::#:*Confirm you have the cable wired correctly as compared to [[The_GRINCH_Controller#Connection | The GRINCH Controller wiki]].
::#Reconnect the cable going to your SSR or other output tester
::#Did the LED go out?
::#:*If it did, then you probably have a wiring problem with the SSR (or tester) cable.

::You should now have good power to your Grinch

==Vixen Data Problems==

:'''SYMPTOM(S):'''
::*No data output from Grinch

:'''POSSIBLE PROBLEM(S): '''
::*Vixen plugin settings incorrect
::*Data cable wired incorrectly
::*Computer parallel port BIOS settings incorrect
::*Computer parallel port bad

:'''TROUBLESHOOTING STEPS:'''

::The first thing to attempt to correct possible problems with Vixen data coming from the parallel port is to change the parallel port settings in the computer BIOS. Most users seem to have success if their parallel ports are set to EPP mode but each computer is different so try all settings to see if any work on your computer. If that doesn’t fix you problem then you should try the following steps to try to isolate the problem.

::The following procedures will try to determine if the computer is outputting Vixen data on the parallel port for the Grinch board. Due to the nature of the Vixen data, it would be best if it can be checked with an oscilloscope but since not everybody has access to an oscilloscope procedures will be given using a digital multimeter also. The digital multimeter procedures won’t be able to tell the quality of the Vixen data but should give you an indication if Vixen data is being sent.

:'''BUILD A TEST SEQUENCE'''

::To be able to troubleshoot possible Vixen data problems you will need a test sequence. To be able to get some useful measurements, the test sequence will turn on/off all channels (except one) every two seconds. One channel will be commanded to alternate on/off every event interval. The reason for having one channel constantly changing is that Vixen will only output data on a change in the event data.

::If you don’t want to build the test sequence yourself, one can be downloaded [[media:TSG - Grinch Seq.zip | here]].

:: '''''Vixen Settings'''''
::#Standard Vixen Sequence
::#Event Period: 25 msec
::#Profile: None
::#Channel Count: 64
::#Channel Names: <leave at default values>
::#Output Plugin Setup
::#:*Plugin: Olsen 595
::#:*Channels: 1 to 64
::#:*Port Mappings: <user dependant, but most commonly> Parallel 1, 1 to 64
::#Assign Audio: None
::#Sequence Time: 00:04.000
::#In the sequence editor:
::#:*Set all channels to ON (full intensity) for the first two seconds
::#:*Set all channels to OFF for the next two seconds
::#:*Pick a channel and alternate the events ON/OFF.
::#:*:It doesn’t matter which channel, in the downloadable test sequence channel 5 was used. It should look something like this:

[[Image:TSG - Grinch - Vixen SS.gif|center|400px]]

:'''CHECKING FOR DATA'''
:: '''''Using a Digital Multimeter'''''
::#Ensure that the input data cable is connected
::#:*This testing can be done with power applied or not, it is up to you.
::#Run the Vixen test sequence.
::#:*Remember to click the Loop icon so the sequence will run continuously.
::#:: 
::#:'''NOTE: ''' The voltage readings during these checks are not definitive. The actual readings will vary depending on the parallel port being tested, sensitivity of the meter used and quality of the data cable being used. As long as your values are similar to those listed below you should count them as good for now.
::#:: 
::#Check voltage at U1 pin 2 (Data In).
::#:*Should be approximately 2.75-4.0 VDC for two seconds and then 0 VDC for two seconds and repeat continuously.
::#Check voltage at U1 pin 3 (Clock).
::#:*Should see a fluctuating voltage of approximately 0.05-0.10 VDC.
::#Check voltage at U1 pin 4 (Strobe).
::#:*Should see a voltage barely fluctuating above ground potential.
::#If voltages in step 3 thru 5 are good.
::#:*You are receiving Vixen data from the parallel port.
::#If voltages in step 3 thru 5 are there but just not on the correct pins.
::#:*Check the data cable wiring as compared to [[The_GRINCH_Controller#Connection | The GRINCH Controller wiki]].
::#If voltages in step 3 thru 5 are all 0 VDC or 5 VDC.
::#:*Check voltage at parallel port pin 2.
::#:*:Should be approximately 2.75-4.0 VDC for two seconds and then 0 VDC for two seconds and repeat continuously.
::#:*:''If incorrect:''
::#:*:#Double check Vixen plugin settings
::#:*:#Change parallel port settings in computer BIOS and re-run troubleshooting steps.
::#:*:#If these steps didn't solve the problem then it is possible that the parallel port is bad or incompatable with Vixen. Try a different computer.
::#:*:''If correct:''
::#:*::Check the data cable wiring as compared to [[The_GRINCH_Controller#Connection | The GRINCH Controller wiki]].

:: '''''Using an Oscilloscope'''''
::#Ensure that the data cable is connected
::#:*This testing can be done with power applied or not, it is up to you.
::#Run the Vixen test sequence.
::#:*Remember to click the Loop icon so the sequence will run continuously.
::#: 
::#:[[Image:TSG - Grinch - Vixen 595 Data - p1.gif|300px]]
::#: 
::#Monitor signal at U1 pin 2 (Data In).
::#:*Should be similar to the dark blue trace in the image. Should be alternating between a High and a Low every two seconds.
::#Monitor signal at U1 pin 3 (Clock).
::#:*Should be similar to the light blue trace in the image. There should be a total of 64 pulses.
::#Monitor signal at U1 pin 4 (Strobe).
::#:*Should be similar to the violet trace in the image. There should be just one pulse occurring after the 64 clock pulses.
::#If signals in step 3 thru 5 are good.
::#:*You are receiving good Vixen data from the parallel port.
::#If signals in step 3 thru 5 are there but just not on the correct pins.
::#:*Check the data cable wiring as compared to [[The_GRINCH_Controller#Connection | The GRINCH Controller wiki]].
::#If signals in step 3 thru 5 are only 0 VDC or 5 VDC or are not similar to the image.
::#:*Check signal at parallel port pin 2.
::#:*:Should be similar to the dark blue trace in the image. Should be alternating between a High and a Low every two seconds.
::#:*:''If incorrect:''
::#:*:#Double check Vixen plugin settings
::#:*:#Change parallel port settings in computer BIOS and re-run troubleshooting steps.
::#:*:#If these steps didn't solve the problem then it is possible that the parallel port is bad or incompatable with Vixen. Try a different computer.
::#:*:''If correct:''
::#:*::Check the data cable wiring as compared to [[The_GRINCH_Controller#Connection | The GRINCH Controller wiki]].

==Grinch Data Problems==

:'''SYMPTOM(S):'''
::Vixen data input but no output from Grinch

:'''POSSIBLE PROBLEM(S): '''
::Parallel port signals are low in voltage
::Bad IC chip

:'''TROUBLESHOOTING STEPS:'''

::<center>'''NOTE:''' For these steps VCC = the input voltage to the Grinch, approximately 5.0 VDC</center>

::#Ensure that the input data cable is connected.
::#Connect a known good SSR or tester to RJ45 connector A, disconnect all other SSR output connections.
::#Apply power to the Grinch.
::#Run the Vixen test sequence created in the Vixen Data Problems section.
::#Measure voltage at U1 pin 5.
::#If voltage in step 5 is alternating between VCC and 0 VDC every two seconds, then go to step 13
::#If voltage in step 5 is always 0 VDC
::#:*Check to make sure your SSR or tester is hooked up to RJ45 connector A
::#:*Check the wiring going to the SSR or tester
::#:*Replace IC chip U1
::#:*Go to [[#Other Troubleshooting | Other Troubleshooting]].
::#If voltage in step 5 is always VCC
::#:*If using MBI chips and have Allegro chips available:
::#:*:#Stop the Vixen sequence
::#:*:#Remove power from the Grinch
::#:*:#Remove the MBI chips and replace them with Allegro chips
::#:*:#Go back to the beginning of these troubleshooting steps
::#Measure voltage at U1 pin 24 (VCC).
::#If voltage in step 9 is above 3.0 VDC (Allegro chips) or above 4.5 VDC (MBI chips)
::#:*The following steps will lower the operating voltage to the Grinch. If you have another method of lowering the voltage you can skip the following steps.
::#:*:#Stop the Vixen sequence
::#:*:#Remove power from the Grinch
::#:*:#Place a 1N4001 diode (or equivalent) in-line with the Grinch input power
::#:*:#:This should drop the VCC voltage by approximately 0.5 - 0.7 VDC. For more info on how lowering the input power affects the Grinch can be found in [[The_GRINCH_Controller#Circuit Diagram | The GRINCH Controller wiki]].
::#:*:#: 
::#:*:#::[[Image:TSG - Grinch - PS Diode.jpg|400px]]
::#:*:#: 
::#:*:#Go back to the beginning of these troubleshooting steps
::#If the voltage in step 9 is below 3.0 VDC (Allegro chips) or below 4.5 VDC (MBI chips)
::#:*If you are sure that Vixen is outputting data and suspect low parallel port voltages
::#:*:#Try a different computer
::#:*:#Provide some signal conditioning to the parallel port signals. There are many ways to do this, the circuit below is just one of these methods.
::#:
::#:[[Image:TSG - Grinch - Hex Inverter Schem.jpg|center|600px]]
::#:
::#:[[Image:TSG - Grinch - Hex Inverter.jpg|center|300px]]
::#:
::#If steps 10 and 11 did not fix the problem
::#:*Replace IC chip U1
::#:*Go to [[#Other Troubleshooting | Other Troubleshooting]].
::#Move the known good SSR or tester to RJ45 connector E
::#Measure voltage at U2 pin 5
::#Does voltage alternate between VCC and 0 VDC every two seconds?
::#:*If yes, go to step 16
::#:*If no
::#:*:#Stop the Vixen sequence
::#:*:#Remove power from the Grinch
::#:*:#Swap IC chips U2 and U1
::#:*:#Apply power to the Grinch.
::#:*:#Restart the Vixen test sequence
::#:*:#Move the known good SSR or tester to RJ45 connector A
::#:*:#Measure voltage at U1 pin 5
::#:*:#Does voltage alternate between VCC and 0 VDC every two seconds?
::#:*:#:*If no, replace the IC chip now in the U1 position
::#:*:#Move the known good SSR or tester to RJ45 connector E
::#:*:#Measure voltage at U2 pin 5
::#:*:#Does voltage alternate between VCC and 0 VDC every two seconds?
::#:*:#:*If yes, go to step 16
::#:*:#:*If no
::#:*:#:*:#If not done already, lower input power (step 10)
::#:*:#:*:#If not done already, provide signal conditioning to parallel port signals (step 11)
::#:*:#:*:#Go to [[#Other Troubleshooting | Other Troubleshooting]].
::#Move the known good SSR or tester to RJ45 connector I
::#Measure voltage at U3 pin 5
::#Does voltage alternate between VCC and 0 VDC every two seconds?
::#:*If yes, go to step 19
::#:*If no
::#:*:#Stop the Vixen sequence
::#:*:#Remove power from the Grinch
::#:*:#Swap IC chips U3 and U1
::#:*:#Apply power to the Grinch.
::#:*:#Restart the Vixen test sequence
::#:*:#Move the known good SSR or tester to RJ45 connector A
::#:*:#Measure voltage at U1 pin 5
::#:*:#Does voltage alternate between VCC and 0 VDC every two seconds?
::#:*:#:*If no, replace the IC chip now in the U1 position
::#:*:#Move the known good SSR or tester to RJ45 connector I
::#:*:#Measure voltage at U3 pin 5
::#:*:#Does voltage alternate between VCC and 0 VDC every two seconds?
::#:*:#:*If yes, go to step 19
::#:*:#:*If no
::#:*:#:*:#If not done already, lower input power (step 10)
::#:*:#:*:#If not done already, provide signal conditioning to parallel port signals (step 11)
::#:*:#:*:#Go to [[#Other Troubleshooting | Other Troubleshooting]].
::#Move the known good SSR or tester to RJ45 connector M
::#Measure voltage at U4 pin 5
::#Does voltage alternate between VCC and 0 VDC every two seconds?
::#:*If yes, the Grinch should be operational
::#:*If no
::#:*:#Stop the Vixen sequence
::#:*:#Remove power from the Grinch
::#:*:#Swap IC chips U4 and U1
::#:*:#Apply power to the Grinch.
::#:*:#Restart the Vixen test sequence
::#:*:#Move the known good SSR or tester to RJ45 connector A
::#:*:#Measure voltage at U1 pin 5
::#:*:#Does voltage alternate between VCC and 0 VDC every two seconds?
::#:*:#:*If no, replace the IC chip now in the U1 position
::#:*:#Move the known good SSR or tester to RJ45 connector M
::#:*:#Measure voltage at U4 pin 5
::#:*:#Does voltage alternate between VCC and 0 VDC every two seconds?
::#:*:#:*If yes, the Grinch should be operational
::#:*:#:*If no
::#:*:#:*:#If not done already, lower input power (step 10)
::#:*:#:*:#If not done already, provide signal conditioning to parallel port signals (step 11)
::#:*:#:*:#Go to [[#Other Troubleshooting | Other Troubleshooting]].

==Grinch Output Problems==

:'''SYMPTOM(S):'''
::Some outputs not working correctly

:'''POSSIBLE PROBLEM(S): '''
::Connected to a bad SSR
::Bad IC chip
::Bad trace or solder joint on pcb

:'''TROUBLESHOOTING STEPS:'''
::#Ensure that the input data cable is connected.
::#Connect SSRs or testers to all outputs that you want to test.
::#Apply power to the Grinch.
::#Run the Vixen test sequence created in the Vixen Data Problems section.
::#Monitor the SSR outputs or testers
::#Are SSR outputs or testers turning ON/OFF every two seconds?
::#:*If yes, the Grinch is operating correctly.
::#:*If no
::#:*:#If only individual outputs are failing, go to step 7
::#:*:#If groups of outputs are failing, go to step 8
::#Replace SSR or tester that is indicating a failure with a known good SSR or tester
::#:*If SSR or tester is still indicating a failure
::#:*:#Inspect pcb for bad trace or bad solder joints
::#:*:#Replace corresponding IC chip
::#If channels 17-32 are all failing
::#:*Replace U2
::#:*Verify Grinch doesn't have data problems
::#If channels 33-48 are all failing
::#:*Replace U3
::#:*Verify Grinch doesn't have data problems
::#If channels 49-64 are all failing
::#:*Replace U4
::#:*Verify Grinch doesn't have data problems

==Other Troubleshooting==
:'''Solder joint inspection'''
::Perform a thorough inspection of all the solder joints. Use of a magnifying glass is highly recommended. Look for things like:
::::*Solder bridging adjacent traces/pins
::::*Missed solder joints
::::*Insufficient solder on joints
::::*Debris in-between solder joints

:'''PCB Trace Continuity Checks'''
::If you are comfortable with the use of schematic diagrams, you can use the Grinch schematic found [http://www.doityourselfchristmas.com/forums/showthread.php?t=126 here].

::If any of these readings are incorrect, then take a closer look at the affected solder joints and also look for possible breaks in the pcb traces.

::'''''For Power Problems'''''
::#Check pin 1 on U1 IC socket, should be:
::#:*Shorted to all other IC sockets pin 1
::#:*Shorted to pin 3 of RJ45 IN & RJ45 OUT connectors
::#:*Shorted to pin 7 of all output RJ45 (A-P) connectors
::#:*Shorted to pin 2 of 5V DC connector.
::#Check pin 24 on U1 IC socket, should be:
::#:*Shorted to all other IC sockets pin 24
::#:*Shorted to pin 1 of all output RJ45 (A-P) connectors
::#:*Shorted to pin 1 of 5V DC connector
::#:*Shorted to pin 1 of J1.

::'''''For Data Problems'''''
::#Check pin 2 on U1 IC socket, should be:
::#:*Shorted to pin 8 of RJ45 IN connector and nothing else
::#Check pin 3 on U1 IC socket, should be:
::#:*Shorted to all other IC sockets pin 3
::#:*Shorted to pin 5 of RJ45 IN & RJ45 OUT connectors
::#Check pin 4 on U1 IC socket, should be:
::#:*Shorted to all other IC sockets pin 4
::#:*Shorted to pin 7 of RJ45 IN & RJ45 OUT connectors
::#Check pin 22 of U1 IC socket, should be:
::#:*Shorted to pin 2 of U2 IC socket and nothing else.
::#Check pin 22 of U2 IC socket, should be:
::#:*Shorted to pin 2 of U3 IC socket and nothing else.
::#Check pin 22 of U3 IC socket, should be:
::#:*Shorted to pin 2 of U4 IC socket and nothing else.
::#Check pin 22 of U4 IC socket, should be:
::#:*Shorted to pin 8 of RJ45 OUT connector and nothing else.

::'''''For Output Problems'''''
::For all of these measurements, only the two locations called out should be shorted to each other and nothing else.
::#RJ45 Connector A
::#:*Pin 2 to U1 IC socket pin 5
::#:*Pin 4 to U1 IC socket pin 6
::#:*Pin 6 to U1 IC socket pin 7
::#:*Pin 8 to U1 IC socket pin 8
::#RJ45 Connector B
::#:*Pin 2 to U1 IC socket pin 9
::#:*Pin 4 to U1 IC socket pin 10
::#:*Pin 6 to U1 IC socket pin 11
::#:*Pin 8 to U1 IC socket pin 12
::#RJ45 Connector C
::#:*Pin 2 to U1 IC socket pin 13
::#:*Pin 4 to U1 IC socket pin 14
::#:*Pin 6 to U1 IC socket pin 15
::#:*Pin 8 to U1 IC socket pin 16
::#RJ45 Connector D
::#:*Pin 2 to U1 IC socket pin 17
::#:*Pin 4 to U1 IC socket pin 18
::#:*Pin 6 to U1 IC socket pin 19
::#:*Pin 8 to U1 IC socket pin 20
::#RJ45 Connector E
::#:*Pin 2 to U2 IC socket pin 5
::#:*Pin 4 to U2 IC socket pin 6
::#:*Pin 6 to U2 IC socket pin 7
::#:*Pin 8 to U2 IC socket pin 8
::#RJ45 Connector F
::#:*Pin 2 to U2 IC socket pin 9
::#:*Pin 4 to U2 IC socket pin 10
::#:*Pin 6 to U2 IC socket pin 11
::#:*Pin 8 to U2 IC socket pin 12
::#RJ45 Connector G
::#:*Pin 2 to U2 IC socket pin 13
::#:*Pin 4 to U2 IC socket pin 14
::#:*Pin 6 to U2 IC socket pin 15
::#:*Pin 8 to U2 IC socket pin 16
::#RJ45 Connector H
::#:*Pin 2 to U2 IC socket pin 17
::#:*Pin 4 to U2 IC socket pin 18
::#:*Pin 6 to U2 IC socket pin 19
::#:*Pin 8 to U2 IC socket pin 20
::#RJ45 Connector I
::#:*Pin 2 to U3 IC socket pin 5
::#:*Pin 4 to U3 IC socket pin 6
::#:*Pin 6 to U3 IC socket pin 7
::#:*Pin 8 to U3 IC socket pin 8
::#RJ45 Connector J
::#:*Pin 2 to U3 IC socket pin 9
::#:*Pin 4 to U3 IC socket pin 10
::#:*Pin 6 to U3 IC socket pin 11
::#:*Pin 8 to U3 IC socket pin 12
::#RJ45 Connector K
::#:*Pin 2 to U3 IC socket pin 13
::#:*Pin 4 to U3 IC socket pin 14
::#:*Pin 6 to U3 IC socket pin 15
::#:*Pin 8 to U3 IC socket pin 16
::#RJ45 Connector L
::#:*Pin 2 to U3 IC socket pin 17
::#:*Pin 4 to U3 IC socket pin 18
::#:*Pin 6 to U3 IC socket pin 19
::#:*Pin 8 to U3 IC socket pin 20
::#RJ45 Connector M
::#:*Pin 2 to U4 IC socket pin 5
::#:*Pin 4 to U4 IC socket pin 6
::#:*Pin 6 to U4 IC socket pin 7
::#:*Pin 8 to U4 IC socket pin 8
::#RJ45 Connector N
::#:*Pin 2 to U4 IC socket pin 9
::#:*Pin 4 to U4 IC socket pin 10
::#:*Pin 6 to U4 IC socket pin 11
::#:*Pin 8 to U4 IC socket pin 12
::#RJ45 Connector O
::#:*Pin 2 to U4 IC socket pin 13
::#:*Pin 4 to U4 IC socket pin 14
::#:*Pin 6 to U4 IC socket pin 15
::#:*Pin 8 to U4 IC socket pin 16
::#RJ45 Connector P
::#:*Pin 2 to U4 IC socket pin 17
::#:*Pin 4 to U4 IC socket pin 18
::#:*Pin 6 to U4 IC socket pin 19
::#:*Pin 8 to U4 IC socket pin 20

:'''Typical Parallel Port Readings'''
::'''''Readings during Boot-up'''''
:::Pin 1 = 0 VDC
:::Pin 2 = 0 VDC
:::Pin 4 = 0 VDC
:::Pin 5 = approx. 5 VDC
:::Pin 6 = 0 VDC
:::Pin 7 = approx. 5 VDC
:::Pin 8 = approx. 5 VDC

::'''''Readings while running a Vixen sequence'''''
:::Pin 1 = 0 VDC
:::Pin 2 = 0 VDC
:::Pin 4 = 0 VDC
:::Pin 5 = approx. 0.3 VDC (may be fluctuating)
:::Pin 6 = 0 VDC
:::Pin 7 = approx. 0.05 VDC (may be fluctuating)
:::Pin 8 = approx. 1.5 to 2.5 VDC (may be fluctuating)

::'''''Readings after Vixen is finished running a sequence'''''
:::Pin 1 = 0 VDC
:::Pin 2 = 0 VDC
:::Pin 4 = 0 VDC
:::Pin 5 = 0 VDC
:::Pin 6 = 0 VDC
:::Pin 7 = 0 VDC
:::Pin 8 = 0 VDC

==Related Links==
:* [[The GRINCH Controller]]
:* [[Beginner’s Setup Guide The Grinch]]
:* [[GRINCH Controller Assembly Instructions]]
:* [[Glossary | Glossary of DIYC Terms]]
:* [http://en.wikipedia.org/wiki/Electronic_symbol Electronic Symbols]

[[Category:The Grinch]]

Beginners Setup Guide The Renard SS8

2009-12-26T20:54:06Z

Macrosill: /* Related Links */

==Introduction==
:This page was created to help out the new users who aren't fully confident that they have built their Renard SS8 board correctly. These steps are designed to allow the user to test/verify most components in a manner that should help to eliminate the possibility of damaging any of the components during initial testing.

:The following procedures may appear to be tedious and time consuming but they are here for the individuals who are not confident in their soldering skills. By following these steps, the individual will be able to test out individual components and signal paths to verify that everything is working properly.

:The following procedures require the individual to be familiar with the operation of a digital multimeter (or voltmeter/ohmmeter if you prefer). If you currently do not know how to measure resistance or how to measure voltage, please take some time now an learn these basic skills before attempting these procedures. This [http://www.doctronics.co.uk/meter.htm website] provides some basic information on using multimeters.

{| style="width:60%; font-size:100%" border="1" cellspacing="0" cellpadding="10" align="center"
! <center>'''Multimeter Usage Tip'''</center>
|-
| All DC voltages in this document are referenced to GND. So for all measurements, the multimeter negative (-), usually black, lead needs to be connected to a GND point on the PCB. The best location would be the GND Test Point located below U1. The positive lead (+), usually red, gets connected to the location called out in the procedure.
|}

==Disclaimers==
:Due to the nature of the information contained on this page, it is imperative that all individuals read and understand the disclaimers contained [[Disclaimers | here]].

==Renard SS8 Basic Setup Steps==
<ol>

<li>Ensure all power is OFF

<li>Remove all cables

<li>If installed, remove all 12 removable IC chips (U2, U4 thru U6, and M1 thru M8).

<li>Perform a complete and thorough inspection of the underside of the PCB.
:* Check all the solder pads for clean solder joints, no bridging between adjacent pads and that all pads did get soldered.
:* Make sure the board surface is clean and free from any debris and flux residue.

<li>If not installed already, install an appropriate rated fuse in the fuse holder. Use the smallest value fuse that you have available for this portion of testing.
:* Using a smaller fuse here is for safety during initial power testing. If there are any problems with bad triacs, bridged solder pads or a bad transformer during first power application, a small fuse will blow before any permanent damage to the PCB can occur.

<li>Connect an AC power cable to the [N 120V] terminal block. The 120V neutral line (wide blade on a polarized plug) goes to the N terminal and the 120V hot line goes to the 120V terminal.

<li>Turn ON AC power

<li>Measure DC voltage at the +5 test point (below U1).
:*It should be 5.0 (+/- .5) VDC
:*If incorrect , then go to the [[Troubleshooting_Guide_The_Renard_SS8#Troubleshooting_Power_Problems | Renard SS8 Troubleshooting Guide]]

<li>Power LED should be lit.
:*If it didn’t , then go to the [[Troubleshooting_Guide_The_Renard_SS8#Troubleshooting_Power_Problems | Renard SS8 Troubleshooting Guide]]

<li>Place a shunt (jumper) on JP3.

<li>Momentarily connect a jumper (small piece of wire) between U6 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
:*HB LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
:*ZC LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
:*SD LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
:*FE LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
:*OE LED should light

<li>If any of the LEDs in steps 11 thru 15 did not light, then go to the [[Troubleshooting_Guide_The_Renard_SS8#Verifying_Diagnostic_LEDs | Renard SS8 Troubleshooting Guide]]

<li>Remove the shunt from JP3.

<li>Turn OFF AC power

<li>Install optoisolator M1 (PN# 859-MOC3023)

<li>Attach some test lights to the [N Ch1] terminal block

<li>If you installed a small value fuse in step 5, replace it with an appropriate value fuse in the left side fuse holder.
:*The fuse needs to be rated to handle the load of the lights that will be connected to channels 1 thru 8 but not greater than 15 amps.

<li>Turn ON AC power

<li>Test lights should be OFF

<li>Momentarily connect a jumper (small piece of wire) between U6 [[media: Wiki - IC socket 3-14.jpg | IC socket pin 3 and pin 14]]
:*Test lights should come ON when the jumper is connected

<li>If either step 23 or step 24 failed, then go to the [[Troubleshooting_Guide_The_Renard_SS8#Troubleshooting_SSR_Circuitry_Problems | Renard SS8 Troubleshooting Guide]]

<li>Repeat steps 18 thru 25 using the information in the following table:
 

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="100"|
!width="100"|
!width="250"|
|-
!|Optoisolator || Test Lights at Terminal Block || Connect jumper between
|-
|M2 || [N Ch2]
|align="left"|
:U6 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
|-
|M3 || [N Ch3]
|align="left"|
:U6 [[media: Wiki - IC socket 12-14.jpg | IC socket pin 12 and pin 14]]
|-
|M4 || [N Ch4]
|align="left"|
:U6 [[media: Wiki - IC socket 11-14.jpg | IC socket pin 11 and pin 14]]
|-
|M5 || [N Ch5]
|align="left"|
:U6 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
|-
|M6 || [N Ch6]
|align="left"|
:U6 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
|-
|M7 || [N Ch7]
|align="left"|
:U6 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
|-
|M8 || [N Ch8]
|align="left"|
:U6 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
|}
 

<li>Turn OFF AC power

<li>Place a shunt on JP2

<li>Install optocoupler U2 (PN# 782-H11AA1).

<li>Install two RS232/RS485 Interface ICs U4 & U5 (PN# 511-ST485BN).
 
 
 

::If you have a PIC programmed with the [[Renard Firmware#Beta Diagnostic Firmware | Renard Diagnostic Firmware]] continue with step 31.
 

::If you only have a PIC programmed with the [[Renard Firmware#Regular Firmware | Renard Operational Firmware]] then go to step 47.
 
 

<li>Install PIC microcontroller U6 (PN# 579-PIC16F688-I/P) programmed with the [[Renard Firmware#Beta Diagnostic Firmware | Renard Diagnostic Firmware]].

<li>Place a shunt (jumper) on JP3.

<li>If desired, attached lights to terminal blocks [N Ch1] thru [N Ch8]. The diagnostics can be done with only the on-board LEDs.

<li>Turn ON AC power

 
 

<blockquote> <center>'''NOTE:''' 
'''The following step only applies if you are using the [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]].'''
 
'''If you are using the proven/existing [[Renard Firmware#Diagnostic Firmware | Renard Diagnostic Firmware]] just skip this step.'''</center></blockquote>

 

<li>The [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]] should perform the following channel test:
:*All channels ON for approx. 2 seconds
:*All channels OFF for approx. 2 seconds
:*Channel 1 turns ON for approx. 1 second then turns OFF
:*Channel 2 (HB LED) turns ON for approx. 1 second then turns OFF
:*Channel 3 turns ON for approx. 1 second then turns OFF
:*Channel 4 turns ON for approx. 1 second then turns OFF
:*Channel 5 (ZC LED) turns ON for approx. 1 second then turns OFF
:*Channel 6 (SD LED) turns ON for approx. 1 second then turns OFF
:*Channel 7 (FE LED) turns ON for approx. 1 second then turns OFF
:*Channel 8 (OE LED) turns ON for approx. 1 second then turns OFF
:*:The above routine is done three times 

<li>The [[Renard Firmware#Beta Diagnostic Firmware | Renard Diagnostic Firmware]] should now be blinking the HB LED (channel 2) and ZC LED (channel 5). All other channels/LEDs should be OFF.

<li>If either step 35 or step 36 failed, then go to the [[Troubleshooting_Guide_The_Renard_SS8#Troubleshooting_Diagnostics_Problems | Renard SS8 Troubleshooting Guide]]

<li>Turn OFF AC power

<li>Connect a data cable to the computer running Vixen to either J2 or JDP1 on the Renard SS8.

<li>If receiving RS232 data from the computer place a shunt on JP1

<li>Turn ON AC power

<li>Wait for the diagnostics routine in step 35 to complete

 

<blockquote> <center>'''REMINDER:''' 
'''Make sure that Vixen is configured correctly before attempting the next step. The settings for the Renard Dimmer Plug-In should be set as shown on [[The Renard SS8 Controller Board#Computer Setup | The Renard SS8 Controller Board wiki page]]. The only difference would be to set the baud rate to 19200 for the non-beta Renard Diagnostic Firmware'''.</center></blockquote>

 

<li>Run a Vixen sequence

 

<blockquote> <center>'''NOTE:''' 
'''Vixen only sends out data when there is a change in event data. So make sure that the test sequence you are using has frequent changes in the event data.'''.</center></blockquote>

 

<li>SD LED will be ON whenever Vixen sends data to the Renard SS8. The FE and OE LEDs should remain OFF.
:*If incorrect , then go to the [[Troubleshooting_Guide_The_Renard_SS8#Troubleshooting_Diagnostics_Problems | Renard SS8 Troubleshooting Guide]]

<li>Turn OFF AC power

<li>Remove U6

<li>Install PIC microcontrollers U6 (PN# 579-PIC16F688-I/P) programmed with the [[Renard Firmware#Regular Firmware | Renard Operational Firmware]].

<li>Turn ON AC power

 

<blockquote> <center>'''REMINDER:''' 
'''Make sure that Vixen is configured correctly before attempting the next step. The settings for the Renard Dimmer Plug-In should be set as shown on [[The Renard SS8 Controller Board#Computer Setup | The Renard SS8 Controller Board wiki page]].'''</center></blockquote>

 

<li>Run a Vixen sequence
:*If the outputs do not respond correctly, then go to the [[Troubleshooting_Guide_The_Renard_SS8#Troubleshooting_Diagnostics_Problems | Renard SS8 Troubleshooting Guide]]
</ol>
 

<center>'''Your Renard SS8 should now be fully operational!''' </center>

==Related Links==
:[[The Renard SS8 Controller Board]]

:[[Assembly Instructions The Renard SS8]]

:[[Troubleshooting_Guide_The_Renard_SS8 |Troubleshooting Guide The Renard SS8]]

:[[Renard Main Page]]

:[[Renard Firmware]]

:[[Part Substitutions]]

:[[Vixen|VIXEN]]

:[[Glossary | Glossary of DIYC Terms]]

:[http://en.wikipedia.org/wiki/Electronic_symbol Electronic Symbols]

[[Category:Renard SS8]]

Beginners Setup Guide The Renard SS8

2009-12-26T20:53:50Z

Macrosill: /* Renard SS8 Basic Setup Steps */

==Introduction==
:This page was created to help out the new users who aren't fully confident that they have built their Renard SS8 board correctly. These steps are designed to allow the user to test/verify most components in a manner that should help to eliminate the possibility of damaging any of the components during initial testing.

:The following procedures may appear to be tedious and time consuming but they are here for the individuals who are not confident in their soldering skills. By following these steps, the individual will be able to test out individual components and signal paths to verify that everything is working properly.

:The following procedures require the individual to be familiar with the operation of a digital multimeter (or voltmeter/ohmmeter if you prefer). If you currently do not know how to measure resistance or how to measure voltage, please take some time now an learn these basic skills before attempting these procedures. This [http://www.doctronics.co.uk/meter.htm website] provides some basic information on using multimeters.

{| style="width:60%; font-size:100%" border="1" cellspacing="0" cellpadding="10" align="center"
! <center>'''Multimeter Usage Tip'''</center>
|-
| All DC voltages in this document are referenced to GND. So for all measurements, the multimeter negative (-), usually black, lead needs to be connected to a GND point on the PCB. The best location would be the GND Test Point located below U1. The positive lead (+), usually red, gets connected to the location called out in the procedure.
|}

==Disclaimers==
:Due to the nature of the information contained on this page, it is imperative that all individuals read and understand the disclaimers contained [[Disclaimers | here]].

==Renard SS8 Basic Setup Steps==
<ol>

<li>Ensure all power is OFF

<li>Remove all cables

<li>If installed, remove all 12 removable IC chips (U2, U4 thru U6, and M1 thru M8).

<li>Perform a complete and thorough inspection of the underside of the PCB.
:* Check all the solder pads for clean solder joints, no bridging between adjacent pads and that all pads did get soldered.
:* Make sure the board surface is clean and free from any debris and flux residue.

<li>If not installed already, install an appropriate rated fuse in the fuse holder. Use the smallest value fuse that you have available for this portion of testing.
:* Using a smaller fuse here is for safety during initial power testing. If there are any problems with bad triacs, bridged solder pads or a bad transformer during first power application, a small fuse will blow before any permanent damage to the PCB can occur.

<li>Connect an AC power cable to the [N 120V] terminal block. The 120V neutral line (wide blade on a polarized plug) goes to the N terminal and the 120V hot line goes to the 120V terminal.

<li>Turn ON AC power

<li>Measure DC voltage at the +5 test point (below U1).
:*It should be 5.0 (+/- .5) VDC
:*If incorrect , then go to the [[Troubleshooting_Guide_The_Renard_SS8#Troubleshooting_Power_Problems | Renard SS8 Troubleshooting Guide]]

<li>Power LED should be lit.
:*If it didn’t , then go to the [[Troubleshooting_Guide_The_Renard_SS8#Troubleshooting_Power_Problems | Renard SS8 Troubleshooting Guide]]

<li>Place a shunt (jumper) on JP3.

<li>Momentarily connect a jumper (small piece of wire) between U6 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
:*HB LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
:*ZC LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
:*SD LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
:*FE LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
:*OE LED should light

<li>If any of the LEDs in steps 11 thru 15 did not light, then go to the [[Troubleshooting_Guide_The_Renard_SS8#Verifying_Diagnostic_LEDs | Renard SS8 Troubleshooting Guide]]

<li>Remove the shunt from JP3.

<li>Turn OFF AC power

<li>Install optoisolator M1 (PN# 859-MOC3023)

<li>Attach some test lights to the [N Ch1] terminal block

<li>If you installed a small value fuse in step 5, replace it with an appropriate value fuse in the left side fuse holder.
:*The fuse needs to be rated to handle the load of the lights that will be connected to channels 1 thru 8 but not greater than 15 amps.

<li>Turn ON AC power

<li>Test lights should be OFF

<li>Momentarily connect a jumper (small piece of wire) between U6 [[media: Wiki - IC socket 3-14.jpg | IC socket pin 3 and pin 14]]
:*Test lights should come ON when the jumper is connected

<li>If either step 23 or step 24 failed, then go to the [[Troubleshooting_Guide_The_Renard_SS8#Troubleshooting_SSR_Circuitry_Problems | Renard SS8 Troubleshooting Guide]]

<li>Repeat steps 18 thru 25 using the information in the following table:
 

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="100"|
!width="100"|
!width="250"|
|-
!|Optoisolator || Test Lights at Terminal Block || Connect jumper between
|-
|M2 || [N Ch2]
|align="left"|
:U6 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
|-
|M3 || [N Ch3]
|align="left"|
:U6 [[media: Wiki - IC socket 12-14.jpg | IC socket pin 12 and pin 14]]
|-
|M4 || [N Ch4]
|align="left"|
:U6 [[media: Wiki - IC socket 11-14.jpg | IC socket pin 11 and pin 14]]
|-
|M5 || [N Ch5]
|align="left"|
:U6 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
|-
|M6 || [N Ch6]
|align="left"|
:U6 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
|-
|M7 || [N Ch7]
|align="left"|
:U6 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
|-
|M8 || [N Ch8]
|align="left"|
:U6 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
|}
 

<li>Turn OFF AC power

<li>Place a shunt on JP2

<li>Install optocoupler U2 (PN# 782-H11AA1).

<li>Install two RS232/RS485 Interface ICs U4 & U5 (PN# 511-ST485BN).
 
 
 

::If you have a PIC programmed with the [[Renard Firmware#Beta Diagnostic Firmware | Renard Diagnostic Firmware]] continue with step 31.
 

::If you only have a PIC programmed with the [[Renard Firmware#Regular Firmware | Renard Operational Firmware]] then go to step 47.
 
 

<li>Install PIC microcontroller U6 (PN# 579-PIC16F688-I/P) programmed with the [[Renard Firmware#Beta Diagnostic Firmware | Renard Diagnostic Firmware]].

<li>Place a shunt (jumper) on JP3.

<li>If desired, attached lights to terminal blocks [N Ch1] thru [N Ch8]. The diagnostics can be done with only the on-board LEDs.

<li>Turn ON AC power

 
 

<blockquote> <center>'''NOTE:''' 
'''The following step only applies if you are using the [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]].'''
 
'''If you are using the proven/existing [[Renard Firmware#Diagnostic Firmware | Renard Diagnostic Firmware]] just skip this step.'''</center></blockquote>

 

<li>The [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]] should perform the following channel test:
:*All channels ON for approx. 2 seconds
:*All channels OFF for approx. 2 seconds
:*Channel 1 turns ON for approx. 1 second then turns OFF
:*Channel 2 (HB LED) turns ON for approx. 1 second then turns OFF
:*Channel 3 turns ON for approx. 1 second then turns OFF
:*Channel 4 turns ON for approx. 1 second then turns OFF
:*Channel 5 (ZC LED) turns ON for approx. 1 second then turns OFF
:*Channel 6 (SD LED) turns ON for approx. 1 second then turns OFF
:*Channel 7 (FE LED) turns ON for approx. 1 second then turns OFF
:*Channel 8 (OE LED) turns ON for approx. 1 second then turns OFF
:*:The above routine is done three times 

<li>The [[Renard Firmware#Beta Diagnostic Firmware | Renard Diagnostic Firmware]] should now be blinking the HB LED (channel 2) and ZC LED (channel 5). All other channels/LEDs should be OFF.

<li>If either step 35 or step 36 failed, then go to the [[Troubleshooting_Guide_The_Renard_SS8#Troubleshooting_Diagnostics_Problems | Renard SS8 Troubleshooting Guide]]

<li>Turn OFF AC power

<li>Connect a data cable to the computer running Vixen to either J2 or JDP1 on the Renard SS8.

<li>If receiving RS232 data from the computer place a shunt on JP1

<li>Turn ON AC power

<li>Wait for the diagnostics routine in step 35 to complete

 

<blockquote> <center>'''REMINDER:''' 
'''Make sure that Vixen is configured correctly before attempting the next step. The settings for the Renard Dimmer Plug-In should be set as shown on [[The Renard SS8 Controller Board#Computer Setup | The Renard SS8 Controller Board wiki page]]. The only difference would be to set the baud rate to 19200 for the non-beta Renard Diagnostic Firmware'''.</center></blockquote>

 

<li>Run a Vixen sequence

 

<blockquote> <center>'''NOTE:''' 
'''Vixen only sends out data when there is a change in event data. So make sure that the test sequence you are using has frequent changes in the event data.'''.</center></blockquote>

 

<li>SD LED will be ON whenever Vixen sends data to the Renard SS8. The FE and OE LEDs should remain OFF.
:*If incorrect , then go to the [[Troubleshooting_Guide_The_Renard_SS8#Troubleshooting_Diagnostics_Problems | Renard SS8 Troubleshooting Guide]]

<li>Turn OFF AC power

<li>Remove U6

<li>Install PIC microcontrollers U6 (PN# 579-PIC16F688-I/P) programmed with the [[Renard Firmware#Regular Firmware | Renard Operational Firmware]].

<li>Turn ON AC power

 

<blockquote> <center>'''REMINDER:''' 
'''Make sure that Vixen is configured correctly before attempting the next step. The settings for the Renard Dimmer Plug-In should be set as shown on [[The Renard SS8 Controller Board#Computer Setup | The Renard SS8 Controller Board wiki page]].'''</center></blockquote>

 

<li>Run a Vixen sequence
:*If the outputs do not respond correctly, then go to the [[Troubleshooting_Guide_The_Renard_SS8#Troubleshooting_Diagnostics_Problems | Renard SS8 Troubleshooting Guide]]
</ol>
 

<center>'''Your Renard SS8 should now be fully operational!''' </center>

==Related Links==
:[[The Renard SS8 Controller Board]]

:[[Assembly Instructions - The Renard SS8]]

:[[Troubleshooting_Guide_-_The_Renard_SS8 |Troubleshooting Guide - The Renard SS8]]

:[[Renard Main Page]]

:[[Renard Firmware]]

:[[Part Substitutions]]

:[[Vixen|VIXEN]]

:[[Glossary | Glossary of DIYC Terms]]

:[http://en.wikipedia.org/wiki/Electronic_symbol Electronic Symbols]

[[Category:Renard SS8]]

Beginners Setup Guide The Renard SS24

2009-12-26T20:52:44Z

Macrosill: /* Related Links */

==Introduction==
:This page was created to help out the new users who aren't fully confident that they have built their Renard SS24 board correctly. These steps are designed to allow the user to test/verify most components in a manner that should help to eliminate the possibility of damaging any of the components during initial testing.

:The following procedures may appear to be tedious and time consuming but they are here for the individuals who are not confident in their soldering skills. By following these steps, the individual will be able to test out individual components and signal paths to verify that everything is working properly.

:The following procedures require the individual to be familiar with the operation of a digital multimeter (or voltmeter/ohmmeter if you prefer). If you currently do not know how to measure resistance or how to measure voltage, please take some time now an learn these basic skills before attempting these procedures. This [http://www.doctronics.co.uk/meter.htm website] provides some basic information on using multimeters.

{| style="width:60%; font-size:100%" border="1" cellspacing="0" cellpadding="10" align="center"
! <center>'''Multimeter Usage Tip'''</center>
|-
| All DC voltages in this document are referenced to GND. So for all measurements, the multimeter negative (-), usually black, lead needs to be connected to a GND point on the PCB. The best location would be the GND Test Point located below U1. The positive lead (+), usually red, gets connected to the location called out in the procedure.
|}

==Disclaimers==
:Due to the nature of the information contained on this page, it is imperative that all individuals read and understand the disclaimers contained [[Disclaimers | here]].

==Renard SS24 Basic Setup Steps==
<ol>

<li>Ensure all power is OFF

<li>Remove all cables

<li>If installed, remove all 30 removable IC chips (U2, U4 thru U8, and M1 thru M24).

<li>Perform a complete and thorough inspection of the underside of the PCB.

:* Check all the solder pads for clean solder joints, no bridging between adjacent pads and that all pads did get soldered.
:* Make sure the board surface is clean and free from any debris and flux residue.

<li>If not installed already, install an appropriate rated fuse in the left side fuse holder. Use the smallest value fuse that you have available for this portion of testing.
:* Using a smaller fuse here is for safety during initial power testing. If there are any problems with bad triacs, bridged solder pads or a bad transformer during first power application, a small fuse will blow before any permanent damage to the PCB can occur.

<li>Connect an AC power cable to the left side [N 120V] terminal block. The 120V neutral line (wide blade on a polarized plug) goes to the N terminal and the 120V hot line goes to the 120V terminal.

<li>Turn ON AC power

<li>Measure DC voltage at the +5 test point (below U1).
:*It should be 5.0 (+/- .5) VDC
:*If incorrect , then go to the [[Troubleshooting_Guide_The_Renard_SS24#Troubleshooting_Power_Problems | Renard SS24 Troubleshooting Guide]]

<li>Power LED should be lit.
:*If it didn’t , then go to the [[Troubleshooting_Guide_The_Renard_SS24#Troubleshooting_Power_Problems | Renard SS24 Troubleshooting Guide]]

<li>Place a shunt (jumper) on JP3.

<li>Momentarily connect a jumper (small piece of wire) between U6 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
:*HB LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
:*ZC LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
:*SD LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
:*FE LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
:*OE LED should light

<li>If any of the LEDs in steps 11 thru 15 did not light, then go to the [[Troubleshooting_Guide_The_Renard_SS24#Verifying_Diagnostic_LEDs | Renard SS24 Troubleshooting Guide]]

<li>Remove the shunt from JP3.

<li>Turn OFF AC power

<li>Install optoisolator M1 (PN# 859-MOC3023)

<li>Attach some test lights to the [N Ch1] terminal block

<li>If you installed a small value fuse in step 5, replace it with an appropriate value fuse in the left side fuse holder.
:*The fuse needs to be rated to handle the load of the lights that will be connected to channels 1 thru 8 but not greater than 15 amps.

<li>Turn ON AC power

<li>Test lights should be OFF

<li>Momentarily connect a jumper (small piece of wire) between U6 [[media: Wiki - IC socket 3-14.jpg | IC socket pin 3 and pin 14]]
:*Test lights should come ON when the jumper is connected

<li>If either step 23 or step 24 failed, then go to the [[Troubleshooting_Guide_The_Renard_SS24#Troubleshooting_SSR_Circuitry_Problems | Renard SS24 Troubleshooting Guide]]

<li>Repeat steps 18 thru 25 using the information in the following table:
 

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="100"|
!width="100"|
!width="250"|
|-
!|Optoisolator || Test Lights at Terminal Block || Connect jumper between
|-
|M2 || [N Ch2]
|align="left"|
:U6 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
|-
|M3 || [N Ch3]
|align="left"|
:U6 [[media: Wiki - IC socket 12-14.jpg | IC socket pin 12 and pin 14]]
|-
|M4 || [N Ch4]
|align="left"|
:U6 [[media: Wiki - IC socket 11-14.jpg | IC socket pin 11 and pin 14]]
|-
|M5 || [N Ch5]
|align="left"|
:U6 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
|-
|M6 || [N Ch6]
|align="left"|
:U6 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
|-
|M7 || [N Ch7]
|align="left"|
:U6 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
|-
|M8 || [N Ch8]
|align="left"|
:U6 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
|}
 

<li>Turn OFF AC power

<li>Connect an AC power cable to the right side 120V terminal block. The 120V neutral line (wide blade on a polarized plug) goes to the N terminal and the 120V hot line goes to the 120V terminal. This connection can be either a separate power cord or it can just be a jumper from the left side 120V terminal block.

<li>If not installed already, install an appropriate value fuse in the right side fuse holder.
:*The fuse needs to be rated to handle the load of the lights that will be connected to channels 9 thru 16 but not greater than 15 amps.

<li>Make sure the AC power cable going to the left side 120V terminal block is still securely attached.

<li>Turn OFF AC power

<li>Install optoisolator M9 (PN# 859-MOC3023)

<li>Attach some test lights to the [N Ch9] terminal block

<li>Turn ON AC power

<li>Test lights should be OFF

<li>Momentarily connect a jumper (small piece of wire) between U7 [[media: Wiki - IC socket 3-14.jpg | IC socket pin 3 and pin 14]]
:*Test lights should come ON when the jumper is connected

<li>If either step 35 or step 36 failed, then go to the [[Troubleshooting_Guide_The_Renard_SS24#Troubleshooting_SSR_Circuitry_Problems | Renard SS24 Troubleshooting Guide]]

<li>Repeat steps 31 thru 37 using the information in the following table:
 

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="100"|
!width="100"|
!width="250"|
|-
!|Optoisolator || Test Lights at Terminal Block || Connect jumper between
|-
|M10 || [N Ch10]
|align="left"|
:U7 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
|-
|M11 || [N Ch11]
|align="left"|
:U7 [[media: Wiki - IC socket 12-14.jpg | IC socket pin 12 and pin 14]]
|-
|M12 || [N Ch12]
|align="left"|
:U7 [[media: Wiki - IC socket 11-14.jpg | IC socket pin 11 and pin 14]]
|-
|M13 || [N Ch13]
|align="left"|
:U7 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
|-
|M14 || [N Ch14]
|align="left"|
:U7 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
|-
|M15 || [N Ch15]
|align="left"|
:U7 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
|-
|M16 || [N Ch16]
|align="left"|
:U7 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
|}
 

<li>Turn OFF AC power

<li>Install optoisolator M17 (PN# 859-MOC3023)

<li>Attach some test lights to the [N Ch17] terminal block

<li>Turn ON AC power

<li>Test lights should be OFF

<li>Momentarily connect a jumper (small piece of wire) between U8 [[media: Wiki - IC socket 3-14.jpg | IC socket pin 3 and pin 14]]
:*Test lights should come ON when the jumper is connected

<li>If either step 43 or step 44 failed, then go to the [[Troubleshooting_Guide_The_Renard_SS24#Troubleshooting_SSR_Circuitry_Problems | Renard SS24 Troubleshooting Guide]]

<li>Repeat steps 39 thru 45 using the information in the following table:
 

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="100"|
!width="100"|
!width="250"|
|-
!|Optoisolator || Test Lights at Terminal Block || Connect jumper between
|-
|M18 || [N Ch18]
|align="left"|
:U8 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
|-
|M19 || [N Ch19]
|align="left"|
:U8 [[media: Wiki - IC socket 12-14.jpg | IC socket pin 12 and pin 14]]
|-
|M20 || [N Ch20]
|align="left"|
:U8 [[media: Wiki - IC socket 11-14.jpg | IC socket pin 11 and pin 14]]
|-
|M21 || [N Ch21]
|align="left"|
:U8 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
|-
|M22 || [N Ch22]
|align="left"|
:U8 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
|-
|M23 || [N Ch23]
|align="left"|
:U8 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
|-
|M24 || [N Ch24]
|align="left"|
:U8 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
|}
 

<li>Turn OFF AC power

<li>Place a shunt on JP2

<li>Install optocoupler U2 (PN# 782-H11AA1).

<li>Install two RS232/RS485 Interface ICs U4 & U5 (PN# 511-ST485BN).
 
 
 

::If you have a PIC programmed with the [[Renard Firmware#Beta Diagnostic Firmware | Renard Diagnostic Firmware]] continue with step 31.
 

::If you only have a PIC programmed with the [[Renard Firmware#Regular Firmware | Renard Operational Firmware]] then go to step 47.
 
 

<li>Install PIC microcontroller U6 (PN# 579-PIC16F688-I/P) programmed with the [[Renard Firmware#Beta Diagnostic Firmware | Renard Diagnostic Firmware]].

<li>Place a shunt (jumper) on JP3.

<li>If desired, attached lights to terminal blocks [N Ch1] thru [N Ch8]. The diagnostics can be done with only the on-board LEDs.

<li>Turn ON AC power

 
 

<blockquote> <center>'''NOTE:''' 
'''The following step only applies if you are using the [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]].'''
 
'''If you are using the proven/existing [[Renard Firmware#Diagnostic Firmware | Renard Diagnostic Firmware]] just skip this step.'''</center></blockquote>

 

<li>The [[Renard Firmware#Beta Diagnostic Firmware | Renard Diagnostic Firmware]] should perform the following channel test:
:*All channels ON for approx. 2 seconds
:*All channels OFF for approx. 2 seconds
:*Channel 1 turns ON for approx. 1 second then turns OFF
:*Channel 2 (HB LED) turns ON for approx. 1 second then turns OFF
:*Channel 3 turns ON for approx. 1 second then turns OFF
:*Channel 4 turns ON for approx. 1 second then turns OFF
:*Channel 5 (ZC LED) turns ON for approx. 1 second then turns OFF
:*Channel 6 (SD LED) turns ON for approx. 1 second then turns OFF
:*Channel 7 (FE LED) turns ON for approx. 1 second then turns OFF
:*Channel 8 (OE LED) turns ON for approx. 1 second then turns OFF
:*:The above routine is done three times 

<li>The [[Renard Firmware#Beta Diagnostic Firmware | Renard Diagnostic Firmware]] should now be blinking the HB LED (channel 2) and ZC LED (channel 5). All other channels/LEDs should be OFF.

<li>If either step 55 or step 56 failed, then go to the [[Troubleshooting_Guide_The_Renard_SS24#Troubleshooting_Diagnostics_Problems | Renard SS24 Troubleshooting Guide]]

<li>Turn OFF AC power

<li>Connect a data cable to the computer running Vixen to either J2 or JDP1 on the Renard SS24.

<li>If receiving RS232 data from the computer place a shunt on JP1

<li>Turn ON AC power

<li>Wait for the diagnostics routine in step 55 to complete

 

<blockquote> <center>'''REMINDER:''' 
'''Make sure that Vixen is configured correctly before attempting the next step. The settings for the Renard Dimmer Plug-In should be set as shown on [[The Renard SS24 Controller Board#Computer Setup | The Renard SS24 Controller Board wiki page]]. The only difference would be to set the baud rate to 19200 for the non-beta Renard Diagnostic Firmware'''.</center></blockquote>

 

<li>Run a Vixen sequence

 

<blockquote> <center>'''NOTE:''' 
'''Vixen only sends out data when there is a change in event data. So make sure that the test sequence you are using has frequent changes in the event data.'''.</center></blockquote>

 

<li>SD LED will be ON whenever Vixen sends data to the Renard SS24. The FE and OE LEDs should remain OFF.
:*If incorrect , then go to the [[Troubleshooting_Guide_-_The_Renard_SS24#Troubleshooting_Diagnostics_Problems | Renard SS24 Troubleshooting Guide]]

<li>Turn OFF AC power

<li>Remove U6

<li>To verify other functional PICs, repeat steps 51 thru 66 with two new PICs

<li>Install PIC microcontrollers U6, U7 & U8 (PN# 579-PIC16F688-I/P) programmed with the [[Renard Firmware#Regular Firmware | Renard Operational Firmware]].

<li>Turn ON AC power

 

<blockquote> <center>'''REMINDER:''' 
'''Make sure that Vixen is configured correctly before attempting the next step. The settings for the Renard Dimmer Plug-In should be set as shown on [[The Renard SS24 Controller Board#Computer Setup | The Renard SS24 Controller Board wiki page]].'''</center></blockquote>

 

<li>Run a Vixen sequence
:*If the outputs do not respond correctly, then go to the [[Troubleshooting_Guide_The_Renard_SS24#Troubleshooting_Diagnostics_Problems | Renard SS24 Troubleshooting Guide]]
</ol>
 

<center>'''Your Renard SS24 should now be fully operational!''' </center>

==Related Links==
:[[The Renard SS24 Controller Board]]

:[[Assembly Instructions The Renard SS24]]

:[[Troubleshooting_Guide_The_Renard_SS24 | Troubleshooting Guide The Renard SS24]]

:[[Renard Main Page]]

:[[Renard Firmware]]

:[[Part Substitutions]]

:[[Vixen|VIXEN]]

:[[Glossary | Glossary of DIYC Terms]]

:[http://en.wikipedia.org/wiki/Electronic_symbol Electronic Symbols]

[[Category:Renard SS24]]

Beginners Setup Guide The Renard SS24

2009-12-26T20:52:22Z

Macrosill: /* Renard SS24 Basic Setup Steps */

==Introduction==
:This page was created to help out the new users who aren't fully confident that they have built their Renard SS24 board correctly. These steps are designed to allow the user to test/verify most components in a manner that should help to eliminate the possibility of damaging any of the components during initial testing.

:The following procedures may appear to be tedious and time consuming but they are here for the individuals who are not confident in their soldering skills. By following these steps, the individual will be able to test out individual components and signal paths to verify that everything is working properly.

:The following procedures require the individual to be familiar with the operation of a digital multimeter (or voltmeter/ohmmeter if you prefer). If you currently do not know how to measure resistance or how to measure voltage, please take some time now an learn these basic skills before attempting these procedures. This [http://www.doctronics.co.uk/meter.htm website] provides some basic information on using multimeters.

{| style="width:60%; font-size:100%" border="1" cellspacing="0" cellpadding="10" align="center"
! <center>'''Multimeter Usage Tip'''</center>
|-
| All DC voltages in this document are referenced to GND. So for all measurements, the multimeter negative (-), usually black, lead needs to be connected to a GND point on the PCB. The best location would be the GND Test Point located below U1. The positive lead (+), usually red, gets connected to the location called out in the procedure.
|}

==Disclaimers==
:Due to the nature of the information contained on this page, it is imperative that all individuals read and understand the disclaimers contained [[Disclaimers | here]].

==Renard SS24 Basic Setup Steps==
<ol>

<li>Ensure all power is OFF

<li>Remove all cables

<li>If installed, remove all 30 removable IC chips (U2, U4 thru U8, and M1 thru M24).

<li>Perform a complete and thorough inspection of the underside of the PCB.

:* Check all the solder pads for clean solder joints, no bridging between adjacent pads and that all pads did get soldered.
:* Make sure the board surface is clean and free from any debris and flux residue.

<li>If not installed already, install an appropriate rated fuse in the left side fuse holder. Use the smallest value fuse that you have available for this portion of testing.
:* Using a smaller fuse here is for safety during initial power testing. If there are any problems with bad triacs, bridged solder pads or a bad transformer during first power application, a small fuse will blow before any permanent damage to the PCB can occur.

<li>Connect an AC power cable to the left side [N 120V] terminal block. The 120V neutral line (wide blade on a polarized plug) goes to the N terminal and the 120V hot line goes to the 120V terminal.

<li>Turn ON AC power

<li>Measure DC voltage at the +5 test point (below U1).
:*It should be 5.0 (+/- .5) VDC
:*If incorrect , then go to the [[Troubleshooting_Guide_The_Renard_SS24#Troubleshooting_Power_Problems | Renard SS24 Troubleshooting Guide]]

<li>Power LED should be lit.
:*If it didn’t , then go to the [[Troubleshooting_Guide_The_Renard_SS24#Troubleshooting_Power_Problems | Renard SS24 Troubleshooting Guide]]

<li>Place a shunt (jumper) on JP3.

<li>Momentarily connect a jumper (small piece of wire) between U6 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
:*HB LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
:*ZC LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
:*SD LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
:*FE LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
:*OE LED should light

<li>If any of the LEDs in steps 11 thru 15 did not light, then go to the [[Troubleshooting_Guide_The_Renard_SS24#Verifying_Diagnostic_LEDs | Renard SS24 Troubleshooting Guide]]

<li>Remove the shunt from JP3.

<li>Turn OFF AC power

<li>Install optoisolator M1 (PN# 859-MOC3023)

<li>Attach some test lights to the [N Ch1] terminal block

<li>If you installed a small value fuse in step 5, replace it with an appropriate value fuse in the left side fuse holder.
:*The fuse needs to be rated to handle the load of the lights that will be connected to channels 1 thru 8 but not greater than 15 amps.

<li>Turn ON AC power

<li>Test lights should be OFF

<li>Momentarily connect a jumper (small piece of wire) between U6 [[media: Wiki - IC socket 3-14.jpg | IC socket pin 3 and pin 14]]
:*Test lights should come ON when the jumper is connected

<li>If either step 23 or step 24 failed, then go to the [[Troubleshooting_Guide_The_Renard_SS24#Troubleshooting_SSR_Circuitry_Problems | Renard SS24 Troubleshooting Guide]]

<li>Repeat steps 18 thru 25 using the information in the following table:
 

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="100"|
!width="100"|
!width="250"|
|-
!|Optoisolator || Test Lights at Terminal Block || Connect jumper between
|-
|M2 || [N Ch2]
|align="left"|
:U6 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
|-
|M3 || [N Ch3]
|align="left"|
:U6 [[media: Wiki - IC socket 12-14.jpg | IC socket pin 12 and pin 14]]
|-
|M4 || [N Ch4]
|align="left"|
:U6 [[media: Wiki - IC socket 11-14.jpg | IC socket pin 11 and pin 14]]
|-
|M5 || [N Ch5]
|align="left"|
:U6 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
|-
|M6 || [N Ch6]
|align="left"|
:U6 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
|-
|M7 || [N Ch7]
|align="left"|
:U6 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
|-
|M8 || [N Ch8]
|align="left"|
:U6 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
|}
 

<li>Turn OFF AC power

<li>Connect an AC power cable to the right side 120V terminal block. The 120V neutral line (wide blade on a polarized plug) goes to the N terminal and the 120V hot line goes to the 120V terminal. This connection can be either a separate power cord or it can just be a jumper from the left side 120V terminal block.

<li>If not installed already, install an appropriate value fuse in the right side fuse holder.
:*The fuse needs to be rated to handle the load of the lights that will be connected to channels 9 thru 16 but not greater than 15 amps.

<li>Make sure the AC power cable going to the left side 120V terminal block is still securely attached.

<li>Turn OFF AC power

<li>Install optoisolator M9 (PN# 859-MOC3023)

<li>Attach some test lights to the [N Ch9] terminal block

<li>Turn ON AC power

<li>Test lights should be OFF

<li>Momentarily connect a jumper (small piece of wire) between U7 [[media: Wiki - IC socket 3-14.jpg | IC socket pin 3 and pin 14]]
:*Test lights should come ON when the jumper is connected

<li>If either step 35 or step 36 failed, then go to the [[Troubleshooting_Guide_The_Renard_SS24#Troubleshooting_SSR_Circuitry_Problems | Renard SS24 Troubleshooting Guide]]

<li>Repeat steps 31 thru 37 using the information in the following table:
 

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="100"|
!width="100"|
!width="250"|
|-
!|Optoisolator || Test Lights at Terminal Block || Connect jumper between
|-
|M10 || [N Ch10]
|align="left"|
:U7 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
|-
|M11 || [N Ch11]
|align="left"|
:U7 [[media: Wiki - IC socket 12-14.jpg | IC socket pin 12 and pin 14]]
|-
|M12 || [N Ch12]
|align="left"|
:U7 [[media: Wiki - IC socket 11-14.jpg | IC socket pin 11 and pin 14]]
|-
|M13 || [N Ch13]
|align="left"|
:U7 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
|-
|M14 || [N Ch14]
|align="left"|
:U7 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
|-
|M15 || [N Ch15]
|align="left"|
:U7 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
|-
|M16 || [N Ch16]
|align="left"|
:U7 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
|}
 

<li>Turn OFF AC power

<li>Install optoisolator M17 (PN# 859-MOC3023)

<li>Attach some test lights to the [N Ch17] terminal block

<li>Turn ON AC power

<li>Test lights should be OFF

<li>Momentarily connect a jumper (small piece of wire) between U8 [[media: Wiki - IC socket 3-14.jpg | IC socket pin 3 and pin 14]]
:*Test lights should come ON when the jumper is connected

<li>If either step 43 or step 44 failed, then go to the [[Troubleshooting_Guide_The_Renard_SS24#Troubleshooting_SSR_Circuitry_Problems | Renard SS24 Troubleshooting Guide]]

<li>Repeat steps 39 thru 45 using the information in the following table:
 

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="100"|
!width="100"|
!width="250"|
|-
!|Optoisolator || Test Lights at Terminal Block || Connect jumper between
|-
|M18 || [N Ch18]
|align="left"|
:U8 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
|-
|M19 || [N Ch19]
|align="left"|
:U8 [[media: Wiki - IC socket 12-14.jpg | IC socket pin 12 and pin 14]]
|-
|M20 || [N Ch20]
|align="left"|
:U8 [[media: Wiki - IC socket 11-14.jpg | IC socket pin 11 and pin 14]]
|-
|M21 || [N Ch21]
|align="left"|
:U8 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
|-
|M22 || [N Ch22]
|align="left"|
:U8 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
|-
|M23 || [N Ch23]
|align="left"|
:U8 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
|-
|M24 || [N Ch24]
|align="left"|
:U8 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
|}
 

<li>Turn OFF AC power

<li>Place a shunt on JP2

<li>Install optocoupler U2 (PN# 782-H11AA1).

<li>Install two RS232/RS485 Interface ICs U4 & U5 (PN# 511-ST485BN).
 
 
 

::If you have a PIC programmed with the [[Renard Firmware#Beta Diagnostic Firmware | Renard Diagnostic Firmware]] continue with step 31.
 

::If you only have a PIC programmed with the [[Renard Firmware#Regular Firmware | Renard Operational Firmware]] then go to step 47.
 
 

<li>Install PIC microcontroller U6 (PN# 579-PIC16F688-I/P) programmed with the [[Renard Firmware#Beta Diagnostic Firmware | Renard Diagnostic Firmware]].

<li>Place a shunt (jumper) on JP3.

<li>If desired, attached lights to terminal blocks [N Ch1] thru [N Ch8]. The diagnostics can be done with only the on-board LEDs.

<li>Turn ON AC power

 
 

<blockquote> <center>'''NOTE:''' 
'''The following step only applies if you are using the [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]].'''
 
'''If you are using the proven/existing [[Renard Firmware#Diagnostic Firmware | Renard Diagnostic Firmware]] just skip this step.'''</center></blockquote>

 

<li>The [[Renard Firmware#Beta Diagnostic Firmware | Renard Diagnostic Firmware]] should perform the following channel test:
:*All channels ON for approx. 2 seconds
:*All channels OFF for approx. 2 seconds
:*Channel 1 turns ON for approx. 1 second then turns OFF
:*Channel 2 (HB LED) turns ON for approx. 1 second then turns OFF
:*Channel 3 turns ON for approx. 1 second then turns OFF
:*Channel 4 turns ON for approx. 1 second then turns OFF
:*Channel 5 (ZC LED) turns ON for approx. 1 second then turns OFF
:*Channel 6 (SD LED) turns ON for approx. 1 second then turns OFF
:*Channel 7 (FE LED) turns ON for approx. 1 second then turns OFF
:*Channel 8 (OE LED) turns ON for approx. 1 second then turns OFF
:*:The above routine is done three times 

<li>The [[Renard Firmware#Beta Diagnostic Firmware | Renard Diagnostic Firmware]] should now be blinking the HB LED (channel 2) and ZC LED (channel 5). All other channels/LEDs should be OFF.

<li>If either step 55 or step 56 failed, then go to the [[Troubleshooting_Guide_The_Renard_SS24#Troubleshooting_Diagnostics_Problems | Renard SS24 Troubleshooting Guide]]

<li>Turn OFF AC power

<li>Connect a data cable to the computer running Vixen to either J2 or JDP1 on the Renard SS24.

<li>If receiving RS232 data from the computer place a shunt on JP1

<li>Turn ON AC power

<li>Wait for the diagnostics routine in step 55 to complete

 

<blockquote> <center>'''REMINDER:''' 
'''Make sure that Vixen is configured correctly before attempting the next step. The settings for the Renard Dimmer Plug-In should be set as shown on [[The Renard SS24 Controller Board#Computer Setup | The Renard SS24 Controller Board wiki page]]. The only difference would be to set the baud rate to 19200 for the non-beta Renard Diagnostic Firmware'''.</center></blockquote>

 

<li>Run a Vixen sequence

 

<blockquote> <center>'''NOTE:''' 
'''Vixen only sends out data when there is a change in event data. So make sure that the test sequence you are using has frequent changes in the event data.'''.</center></blockquote>

 

<li>SD LED will be ON whenever Vixen sends data to the Renard SS24. The FE and OE LEDs should remain OFF.
:*If incorrect , then go to the [[Troubleshooting_Guide_-_The_Renard_SS24#Troubleshooting_Diagnostics_Problems | Renard SS24 Troubleshooting Guide]]

<li>Turn OFF AC power

<li>Remove U6

<li>To verify other functional PICs, repeat steps 51 thru 66 with two new PICs

<li>Install PIC microcontrollers U6, U7 & U8 (PN# 579-PIC16F688-I/P) programmed with the [[Renard Firmware#Regular Firmware | Renard Operational Firmware]].

<li>Turn ON AC power

 

<blockquote> <center>'''REMINDER:''' 
'''Make sure that Vixen is configured correctly before attempting the next step. The settings for the Renard Dimmer Plug-In should be set as shown on [[The Renard SS24 Controller Board#Computer Setup | The Renard SS24 Controller Board wiki page]].'''</center></blockquote>

 

<li>Run a Vixen sequence
:*If the outputs do not respond correctly, then go to the [[Troubleshooting_Guide_The_Renard_SS24#Troubleshooting_Diagnostics_Problems | Renard SS24 Troubleshooting Guide]]
</ol>
 

<center>'''Your Renard SS24 should now be fully operational!''' </center>

==Related Links==
:[[The Renard SS24 Controller Board]]

:[[Assembly Instructions - The Renard SS24]]

:[[Troubleshooting_Guide_-_The_Renard_SS24 | Troubleshooting Guide – The Renard SS24]]

:[[Renard Main Page]]

:[[Renard Firmware]]

:[[Part Substitutions]]

:[[Vixen|VIXEN]]

:[[Glossary | Glossary of DIYC Terms]]

:[http://en.wikipedia.org/wiki/Electronic_symbol Electronic Symbols]

[[Category:Renard SS24]]

Beginners Setup Guide The Renard SS16

2009-12-26T20:50:53Z

Macrosill: /* Related Links */

==Introduction==
:This page was created to help out the new users who aren't fully confident that they have built their Renard SS16 board correctly. These steps are designed to allow the user to test/verify most components in a manner that should help to eliminate the possibility of damaging any of the components during initial testing.

:The following procedures may appear to be tedious and time consuming but they are here for the individuals who are not confident in their soldering skills. By following these steps, the individual will be able to test out individual components and signal paths to verify that everything is working properly.

:The following procedures require the individual to be familiar with the operation of a digital multimeter (or voltmeter/ohmmeter if you prefer). If you currently do not know how to measure resistance or how to measure voltage, please take some time now an learn these basic skills before attempting these procedures. This [http://www.doctronics.co.uk/meter.htm website] provides some basic information on using multimeters.

{| style="width:60%; font-size:100%" border="1" cellspacing="0" cellpadding="10" align="center"
! <center>'''Multimeter Usage Tip'''</center>
|-
| All DC voltages in this document are referenced to GND. So for all measurements, the multimeter negative (-), usually black, lead needs to be connected to a GND point on the PCB. The best location would be the GND Test Point located below U1. The positive lead (+), usually red, gets connected to the location called out in the procedure.
|}

==Disclaimers==
:Due to the nature of the information contained on this page, it is imperative that all individuals read and understand the disclaimers contained [[Disclaimers | here]].

==Renard SS16 Basic Setup Steps==
<ol>

<li>Ensure all power is OFF

<li>Remove all cables

<li>If installed, remove all 21 removable IC chips (U2, U4 thru U7, and M1 thru M16).

<li>Perform a complete and thorough inspection of the underside of the PCB.
:* Check all the solder pads for clean solder joints, no bridging between adjacent pads and that all pads did get soldered.
:* Make sure the board surface is clean and free from any debris and flux residue.

<li>If not installed already, install an appropriate rated fuse in the left side fuse holder. Use the smallest value fuse that you have available for this portion of testing.
:* Using a smaller fuse here is for safety during initial power testing. If there are any problems with bad triacs, bridged solder pads or a bad transformer during first power application, a small fuse will blow before any permanent damage to the PCB can occur.

<li>Connect an AC power cable to the left side [N 120V] terminal block. The 120V neutral line (wide blade on a polarized plug) goes to the N terminal and the 120V hot line goes to the 120V terminal.

<li>Turn ON AC power

<li>Measure DC voltage at the +5 test point (below U1).
:*It should be 5.0 (+/- .5) VDC
:*If incorrect , then go to the [[Troubleshooting_Guide_The_Renard_SS16#Troubleshooting_Power_Problems | Renard SS16 Troubleshooting Guide]]

<li>Power LED should be lit.
:*If it didn’t , then go to the [[Troubleshooting_Guide_The_Renard_SS16#Troubleshooting_Power_Problems | Renard SS16 Troubleshooting Guide]]

<li>Place a shunt (jumper) on JP3.

<li>Momentarily connect a jumper (small piece of wire) between U6 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
:*HB LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
:*ZC LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
:*SD LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
:*FE LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
:*OE LED should light

<li>If any of the LEDs in steps 11 thru 15 did not light, then go to the [[Troubleshooting_Guide_The_Renard_SS16#Verifying_Diagnostic_LEDs | Renard SS16 Troubleshooting Guide]]

<li>Remove the shunt from JP3.

<li>Turn OFF AC power

<li>Install optoisolator M1 (PN# 859-MOC3023)

<li>Attach some test lights to the [N Ch1] terminal block

<li>If you installed a small value fuse in step 5, replace it with an appropriate value fuse in the left side fuse holder.
:*The fuse needs to be rated to handle the load of the lights that will be connected to channels 1 thru 8 but not greater than 15 amps.

<li>Turn ON AC power

<li>Test lights should be OFF

<li>Momentarily connect a jumper (small piece of wire) between U6 [[media: Wiki - IC socket 3-14.jpg | IC socket pin 3 and pin 14]]
:*Test lights should come ON when the jumper is connected

<li>If either step 23 or step 24 failed, then go to the [[Troubleshooting_Guide_The_Renard_SS16#Troubleshooting_SSR_Circuitry_Problems | Renard SS16 Troubleshooting Guide]]

<li>Repeat steps 18 thru 25 using the information in the following table:
 

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="100"|
!width="100"|
!width="250"|
|-
!|Optoisolator || Test Lights at Terminal Block || Connect jumper between
|-
|M2 || [N Ch2]
|align="left"|
:U6 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
|-
|M3 || [N Ch3]
|align="left"|
:U6 [[media: Wiki - IC socket 12-14.jpg | IC socket pin 12 and pin 14]]
|-
|M4 || [N Ch4]
|align="left"|
:U6 [[media: Wiki - IC socket 11-14.jpg | IC socket pin 11 and pin 14]]
|-
|M5 || [N Ch5]
|align="left"|
:U6 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
|-
|M6 || [N Ch6]
|align="left"|
:U6 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
|-
|M7 || [N Ch7]
|align="left"|
:U6 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
|-
|M8 || [N Ch8]
|align="left"|
:U6 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
|}
 

<li>Turn OFF AC power

<li>Connect an AC power cable to the right side 120V terminal block. The 120V neutral line (wide blade on a polarized plug) goes to the N terminal and the 120V hot line goes to the 120V terminal. This connection can be either a separate power cord or it can just be a jumper from the left side 120V terminal block.

<li>If not installed already, install an appropriate value fuse in the right side fuse holder.
:*The fuse needs to be rated to handle the load of the lights that will be connected to channels 9 thru 16 but not greater than 15 amps.

<li>Make sure the AC power cable going to the left side 120V terminal block is still securely attached.

<li>Turn OFF AC power

<li>Install optoisolator M9 (PN# 859-MOC3023)

<li>Attach some test lights to the [N Ch9] terminal block

<li>Turn ON AC power

<li>Test lights should be OFF

<li>Momentarily connect a jumper (small piece of wire) between U7 [[media: Wiki - IC socket 3-14.jpg | IC socket pin 3 and pin 14]]
:*Test lights should come ON when the jumper is connected

<li>If either step 35 or step 36 failed, then go to the [[Troubleshooting_Guide_The_Renard_SS16#Troubleshooting_SSR_Circuitry_Problems | Renard SS16 Troubleshooting Guide]]

<li>Repeat steps 31 thru 37 using the information in the following table:
 

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="100"|
!width="100"|
!width="250"|
|-
!|Optoisolator || Test Lights at Terminal Block || Connect jumper between
|-
|M10 || [N Ch10]
|align="left"|
:U7 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
|-
|M11 || [N Ch11]
|align="left"|
:U7 [[media: Wiki - IC socket 12-14.jpg | IC socket pin 12 and pin 14]]
|-
|M12 || [N Ch12]
|align="left"|
:U7 [[media: Wiki - IC socket 11-14.jpg | IC socket pin 11 and pin 14]]
|-
|M13 || [N Ch13]
|align="left"|
:U7 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
|-
|M14 || [N Ch14]
|align="left"|
:U7 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
|-
|M15 || [N Ch15]
|align="left"|
:U7 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
|-
|M16 || [N Ch16]
|align="left"|
:U7 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
|}
 

<li>Turn OFF AC power

<li>Place a shunt on JP2

<li>Install optocoupler U2 (PN# 782-H11AA1).

<li>Install two RS232/RS485 Interface ICs U4 & U5 (PN# 511-ST485BN).
 
 
 

::If you have a PIC programmed with the [[Renard Firmware#Beta Diagnostic Firmware | Renard Diagnostic Firmware]] continue with step 43.
 

::If you only have PICs programmed with [[Renard Firmware#Regular Firmware | Renard Operational Firmware]] then go to step 60.
 
 

<li>Install PIC microcontroller U6 (PN# 579-PIC16F688-I/P) programmed with the [[Renard Firmware#Beta Diagnostic Firmware | Renard Diagnostic Firmware]].

<li>Place a shunt (jumper) on JP3.

<li>If desired, attached lights to terminal blocks [N Ch1] thru [N Ch8]. The diagnostics can be done with only the on-board LEDs.

<li>Turn ON AC power

 
 

<blockquote> <center>'''NOTE:''' 
'''The following step only applies if you are using the [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]].'''
 
'''If you are using the proven/existing [[Renard Firmware#Diagnostic Firmware | Renard Diagnostic Firmware]] just skip this step.'''</center></blockquote>

 

<li>The [[Renard Firmware#Beta Diagnostic Firmware | Beta Renard Diagnostic Firmware]] should perform the following channel test:
:*All channels ON for approx. 2 seconds
:*All channels OFF for approx. 2 seconds
:*Channel 1 turns ON for approx. 1 second then turns OFF
:*Channel 2 (HB LED) turns ON for approx. 1 second then turns OFF
:*Channel 3 turns ON for approx. 1 second then turns OFF
:*Channel 4 turns ON for approx. 1 second then turns OFF
:*Channel 5 (ZC LED) turns ON for approx. 1 second then turns OFF
:*Channel 6 (SD LED) turns ON for approx. 1 second then turns OFF
:*Channel 7 (FE LED) turns ON for approx. 1 second then turns OFF
:*Channel 8 (OE LED) turns ON for approx. 1 second then turns OFF
:*:The above routine is done three times 

<li>The [[Renard Firmware#Beta Diagnostic Firmware | Renard Diagnostic Firmware]] should now be blinking the HB LED (channel 2) and ZC LED (channel 5). All other channels/LEDs should be OFF.

<li>If either step 47 or step 48 failed, then go to the [[Troubleshooting_Guide_The_Renard_SS16#Troubleshooting_Diagnostics_Problems | Renard SS16 Troubleshooting Guide]]

<li>Turn OFF AC power

<li>Connect a data cable to the computer running Vixen to either J2 or JDP1 on the Renard SS16.

<li>If receiving RS232 data from the computer place a shunt on JP1

<li>Turn ON AC power

<li>Wait for the diagnostics routine in step 47 to complete

 

<blockquote> <center>'''REMINDER:''' 
'''Make sure that Vixen is configured correctly before attempting the next step. The settings for the Renard Dimmer Plug-In should be set as shown on [[The Renard SS16 Controller Board#Computer Setup | The Renard SS16 Controller Board wiki page]]. The only difference would be to set the baud rate to 19200 for the non-beta Renard Diagnostic Firmware'''.</center></blockquote>

 

<li>Run a Vixen sequence

 

<blockquote> <center>'''NOTE:''' 
'''Vixen only sends out data when there is a change in event data. So make sure that the test sequence you are using has frequent changes in the event data.'''.</center></blockquote>

 

<li>SD LED will be ON whenever Vixen sends data to the Renard SS16. The FE and OE LEDs should remain OFF.
:*If incorrect , then go to the [[Troubleshooting_Guide_The_Renard_SS16#Troubleshooting_Diagnostics_Problems | Renard SS16 Troubleshooting Guide]]

<li>Turn OFF AC power

<li>Remove U6

<li>To verify another functional PIC, repeat steps 43 thru 58 with a new PIC

<li>Install PIC microcontrollers U6 & U7 (PN# 579-PIC16F688-I/P) programmed with the [[Renard Firmware#Regular Firmware | Renard Operational Firmware]].

<li>Turn ON AC power

 

<blockquote> <center>'''REMINDER:''' 
'''Make sure that Vixen is configured correctly before attempting the next step. The settings for the Renard Dimmer Plug-In should be set as shown on [[The Renard SS16 Controller Board#Computer Setup | The Renard SS16 Controller Board wiki page]].'''</center></blockquote>

 

<li>Run a Vixen sequence
:*If the outputs do not respond correctly, then go to the [[Troubleshooting_Guide_The_Renard_SS16 | Renard SS16 Troubleshooting Guide]]
</ol>
 

<center>'''Your Renard SS16 should now be fully operational!''' </center>

==Related Links==
:[[The Renard SS16 Controller Board]]

:[[Assembly Instructions The Renard SS16]]

:[[Troubleshooting_Guide_The_Renard_SS16]]

:[[Renard Main Page]]

:[[Renard Firmware]]

:[[Part Substitutions]]

:[[Vixen|VIXEN]]

:[[Glossary | Glossary of DIYC Terms]]

:[http://en.wikipedia.org/wiki/Electronic_symbol Electronic Symbols]

[[Category:Renard SS16]]