Renard 16 PCB Assembly Instructions
Board Assembly
- New assembly instructions are being developed. Until they are finished continue to use the instructions found here.
Parts Listing (BOM)
IMPORTANT BOM INFORMATION:
As part of an effort to standardize the parts used on all the Renard systems, the following BOM has had several parts replaced compared to previous versions of the BOM. Any parts that were purchased based on the previous BOMs can and should still be used to populate the board.
Mouser part numbers are listed (unless otherwise noted) as a means of simplifying the listing. Mouser is not the only place to get these parts, they are used as the reference since they tend to have all the parts needed to complete the project. However, the parts can be procured from any electronics parts source that you prefer.
| PART NUMBER (Mouser PN# unless noted) |
QTY | REF | NOMENCLATURE |
|---|---|---|---|
| 579-PIC16F688-I/P | 2 | U1, U2 | PIC Microcontroller |
| 859-MOC3023 | 16 | U3-U18 | Optoisolator, Triac Driver |
| 782-H11AA1 | 1 | U19 | Optocoupler, Bi-Directional Input |
| 595-SN65LBC176AP | 2 | U20, U21 | Differential Bus Transceivers |
| 595-SN65LBC176PE4 511-ST485BN 595-SN65176BP |
Sub Diff Bus Transceivers different power consumptions and ESD ratings sub at your own risk | ||
| 821-TS7805CZ | 1 | 5V REG | 5VDC Voltage Regulator |
| 532-574502B00 | 1 | Heatsink for 5V REG | |
| 78-1N5229B | 1 | D1 | Diode, Zener 4.3V .5W |
| 78-1N5239B | 1 | D2 | Diode, Zener 9.1V .5W |
| 625-1N4001-E3 | 1 | D3 | Diode |
| 511-BTA08-400B | 16 | D4-D19 | Triac, 8A 400V |
| 511-BTA04-700T | Triac, 4A 700V (alternative Triac for use with LED light strands) | ||
| 604-WP7104EC | 1 | 5VDC | LED, 3mm Red |
| 604-WP7104GT | 2 | CHN2DIAG, CHN10DIAG |
LED, 3mm Green |
| 291-180-RC | 16 | R1 – R16 | Resistor, Carbon Film 180 ohms 1/4W 5% |
| 71-CCF60-15K-E3 | 2 | R17, R18 | Resistor, Metal Film 15K ohms 3/4W 1% |
| 299-27K-RC | 3 | R19, R22, R23 | Resistor, Carbon Film 27K ohms 1/8W 5% |
| 299-1K-RC | 3 | R20, R21, R24 | Resistor, Carbon Film 1K ohms 1/8W 5% |
| 291-120-RC | 1 | R26 | Resistor, Carbon Film 120 ohms 1/4W 5% |
| 266-680-RC | 2 | S1, S2 | Resistor Network, 10 pin, 680ohms 2% |
| 520-TCH1843-X | 1 | OSC | Crystal Clock Oscillator, 18.432 MHz |
| 81-RPEE41H105M4K1E12 | 2 | C1, C2 | Capacitor, Monolithic Radial Lead 50V 1uF |
| 80-C410C104M5U | 2 | C3, C4 | Capacitor, Axial Ceramic 50V 0.1uF |
| 504-GMA-15 | 2 | F1, F2 | Fuse, Fast Acting 15A 125VAC |
| 504-1A3399-10 | 4 | Holder, Fuse Clip PCB mount 5mm | |
| 571-5520251-4 | 2 | IN, OUT | Jack, Modular RJ45 PCB Mount Side Entry |
| 538-22-03-2021 | 4 | J1, J2, J3, J4 | Header, 2 Pin |
| 151-8000 | 4 | Shunt | |
| 538-39890-0302 | 11 | H1, H2, Neut, 1-16 |
Terminal Block, 2 Pos 5.0 mm |
| Optional Parts but highly recommended | |||
| 538-22-28-4360 | 1 | Header, 36 Pin Breakaway (used to make the 4 – 2 pin jumper/headers) | |
| 571-1-390261-3 | 2 | IC Socket, 14 pin (for U1 & U2) | |
| 571-1-390261-1 | 17 | IC Socket, 6 pin (for U3–U19) | |
| 571-1-390261-2 | 2 | IC Socket, 8 pin (for U20 & U21) | |
Below is the same parts list as above but it is formatted for direct importing into the Mouser BOM feature. Just copy and paste the list as is. The last 4 parts listed correspond to the optional items listed above.
579-PIC16F688-I/P 2 859-MOC3023 16 782-H11AA1 1 595-SN65LBC176AP 2 821-TS7805CZ 1 532-574502B00 1 78-1N5229B 1 78-1N5239B 1 625-1N4001-E3 1 511-BTA08-400B 16 511-BTA04-700T 16 Alternate Triac 604-WP7104EC 1 604-WP7104GT 2 291-180-RC 16 71-CCF60-15K-E3 2 299-27K-RC 3 299-1K-RC 3 291-120-RC 1 266-680-RC 2 520-TCH1843-X 1 81-RPEE41H105M4K1E12 2 80-C410C104M5U 2 504-GMA-5 2 504-1A3399-10 4 571-5520251-4 2 538-22-03-2021 4 151-8000 4 538-39890-0302 11 Optional Parts but highly recommended 538-22-28-4360 1 Header, 36 Pin Breakaway 571-1-390261-3 2 IC Socket, 14 pin 571-1-390261-1 17 IC Socket, 6 pin 571-1-390261-2 2 IC Socket, 8 pin
Design Notes/Assembly Tips
VER 1.9.1 Coop Board
- Silkscreen Errors/Notes
- C1 & C2 silkscreen shows 0.1uF should be 1uF
- Output terminal numbers not in correct order when compared to Vixen channel numbers. Output terminals 9-16 correspond to Vixen channels 1-8 and output terminals 1-8 correspond to Vixen channels 9-16.
- Changes from VER 1.9
- R1-R16 values changed from 178 to 180 ohm
- Board Issues
- Bottom trace for H1 has a break in it. Instructions on how to fix this are located here.