Assembly Instructions The Renard SS8: Difference between revisions
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*'''2''' - Install four diodes D1 thru D4 (PN# | *'''2''' - Install four diodes D1 thru D4 (PN# 511-1N5817). The diodes will have a silver/grey stripe on a black body. Make sure that this stripe lines up with the stripe on the PCB silk screen (to the left). | ||
|| [[Image:Wiki - Renard SS8 Assemble Step02.jpg | 200px]] | || [[Image:Wiki - Renard SS8 Assemble Step02.jpg | 200px]] | ||
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*'''12''' - Install the 330 ohm resistor network RN1 (PN# | *'''12''' - Install the 330 ohm resistor network RN1 (PN# 652-4606X-AP1-331LF). The resistor network should have a dot on it to indicate pin 1. Insert pin 1 of the resistor network into the square solder pad (to the left). | ||
*'''13a''' - Install four green LEDs PWR, HB, ZC & SD (PN# 604- | *'''13a''' - Install four green LEDs PWR, HB, ZC & SD (PN# 604-WP710A10GT). The LEDs are polarized and must be installed correctly. The short lead is the cathode and must be placed in the square solder pad. | ||
*'''13b''' - Install two red LEDs FE & OE (PN# 604- | *'''13b''' - Install two red LEDs FE & OE (PN# 604-WP710A10IT). The LEDs are polarized and must be installed correctly. The short lead is the cathode and must be placed in the square solder pad. | ||
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|| [[Image:Wiki - Renard SS8 Assemble Step13.jpg | 200px]] | || [[Image:Wiki - Renard SS8 Assemble Step13.jpg | 200px]] | ||
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*'''14''' - Install three 2-pin vertical headers JP1, JP2 & JP3 (PN# 538-22-03-2021). These headers have no polarity to worry about. | *'''14''' - Install three 2-pin vertical headers JP1, JP2 & JP3 (PN# 538-22-03-2021). <br>'''Install the short end through the board.''' These headers have no polarity to worry about. | ||
|| [[Image:Wiki - Renard SS8 Assemble Step12.jpg | 200px]] | || [[Image:Wiki - Renard SS8 Assemble Step12.jpg | 200px]] | ||
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*'''15''' - Install the clock oscillator U3 (PN# | *'''15''' - Install the clock oscillator U3 (PN# 815-ACH-18.432-EK). The oscillator must be installed in the correct orientation. The oscillator has three rounded corners and one squared corner, make sure that the squared corner is positioned to match the PCB silkscreen (upper left corner). | ||
|| [[Image:Wiki - Renard SS8 Assemble Step14.jpg | 200px]] | || [[Image:Wiki - Renard SS8 Assemble Step14.jpg | 200px]] | ||
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*'''16''' - Install the voltage regulator U1 (PN# 511- | *'''16''' - Install the voltage regulator U1 (PN# 511-LF50CV). The voltage regulator must be installed correctly. The voltage regulators tab/heat sink must be aligned with wider line of the PCB silkscreen outline (facing towards the PCB top edge). | ||
|| [[Image:Wiki - Renard SS8 Assemble Step15.jpg | 200px]] | || [[Image:Wiki - Renard SS8 Assemble Step15.jpg | 200px]] | ||
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*'''17''' - Install the 2200uF capacitor C1 (PN# | *'''17''' - Install the 2200uF capacitor C1 (PN# 140-REA222M1CBK1320P). This capacitor is polarized and must be installed correctly. The capacitor should have a black stripe on the body to indicate which lead is negative. The positive lead of the capacitor will be the longer lead. Make sure that the positive lead is placed in the square solder pad. | ||
|| [[Image:Wiki - Renard SS8 Assemble Step16.jpg | 200px]] | || [[Image:Wiki - Renard SS8 Assemble Step16.jpg | 200px]] | ||
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*'''18''' - Install the 47uF capacitor C2 (PN# | *'''18''' - Install the 47uF capacitor C2 (PN# 140-REA470M1CBK0511P). This capacitor is polarized and must be installed correctly. The capacitor should have a silver/grey stripe on the body to indicate which lead is negative. The positive lead of the capacitor will be the longer lead. Make sure that the positive lead is placed in the square solder pad. | ||
|| [[Image:Wiki - Renard SS8 Assemble Step17.jpg | 200px]] | || [[Image:Wiki - Renard SS8 Assemble Step17.jpg | 200px]] | ||
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*'''21''' - Install the 14-pin IC socket for U6 (PN# 571-1- | *'''21''' - Install the 14-pin IC socket for U6 (PN# 571-1-2199298-2). | ||
|| [[Image:Wiki - Renard SS8 Assemble Step20.jpg | 200px]] | || [[Image:Wiki - Renard SS8 Assemble Step20.jpg | 200px]] | ||
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*'''22''' - Install nine 6-pin IC sockets for U2, M1 thru M8 (PN# 571-1- | *'''22''' - Install nine 6-pin IC sockets for U2, M1 thru M8 (PN# 571-1-2199298-1). | ||
|| [[Image:Wiki - Renard SS8 Assemble Step21.jpg | 200px]] | || [[Image:Wiki - Renard SS8 Assemble Step21.jpg | 200px]] | ||
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*'''23''' - Install eight triacs T1 thru T8 (PN# 511-BTA06-600CW). The triacs must be installed correctly. The triac tab/heat sink must be aligned with wider line of the PCB silkscreen outline. The tab/heat sink will face towards the terminal blocks. | *'''23''' - Install eight triacs T1 thru T8 (PN# 511-BTA06-600CW). The triacs must be installed correctly. The triac tab/heat sink must be aligned with wider line of the PCB silkscreen outline. The tab/heat sink will face towards the terminal blocks. | ||
**Bolting the triacs to [[Assembly_Instructions_The_Renard_SS8#Triac_Heat_Sink | the aluminum heat sink]] can act as a good soldering alignment guide. | |||
|| [[Image:Wiki - Renard SS8 Assemble Step22.jpg | 200px]] | || [[Image:Wiki - Renard SS8 Assemble Step22.jpg | 200px]] | ||
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*'''30''' - Install the PIC microcontroller U6 (PN# 579-PIC16F688-I/P). The PIC | *'''30''' - Install the PIC microcontroller U6 (PN# 579-PIC16F688-I/P). The PIC needs to be programmed with the appropriate firmware before installation. More info on programming PICs can be found [http://www.doityourselfchristmas.com/forums/showpost.php?p=3346&postcount=1 here.] | ||
|| [[Image:Wiki - Renard SS8 Assemble Step29.jpg | 200px]] | || [[Image:Wiki - Renard SS8 Assemble Step29.jpg | 200px]] | ||
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*'''31''' - Install two RS232/RS485 Interface ICs U4 & U5 (PN# | *'''31''' - Install two RS232/RS485 Interface ICs U4 & U5 (PN# 595-SN65LBC176P ~~ previously ST485BN). | ||
|| [[Image:Wiki - Renard SS8 Assemble Step30.jpg | 200px]] | || [[Image:Wiki - Renard SS8 Assemble Step30.jpg | 200px]] | ||
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*'''34''' - Install the fuse cover (PN# 534-3527C) | *'''34''' - Install the fuse (PN# 504-BK/GMA-10-R) and fuse cover (PN# 534-3527C) | ||
|| [[Image:Wiki - Renard SS8 Assemble Step33.jpg | 200px]] | || [[Image:Wiki - Renard SS8 Assemble Step33.jpg | 200px]] | ||
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==Triac Heat Sink== | ==Triac Heat Sink== | ||
:A simple heat sink can be fabricated from | :A simple heat sink can be fabricated from flat aluminum (1/16” thick) available at your local home improvement store. The heat sinks most commonly included in the Kits and group buys are made in this fashion. You can use a different width flat bar if desired, '''''but you have to keep with the 1/16" thickness'''''. A template for the hole pattern can be found [[media:Renard SS8 heatsink template.pdf | here]]. The overall dimensions are shown [[media:Renard SS Heat Sink Pattern.jpg | here]]. '''The triac listed in the BOM has an isolated tab''', so no isolators are needed. | ||
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!width="350"| NOMENCLATURE | !width="350"| NOMENCLATURE | ||
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|511- | |511-LF50CV ||1||U1 | ||
|align="left"|5 VDC Voltage Regulator | |align="left"|5 VDC Voltage Regulator | ||
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|align="left"|Optocoupler, Bi-Directional Input | |align="left"|Optocoupler, Bi-Directional Input | ||
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| | |815-ACH-18.432-EK||1||U3 | ||
|align="left"|Crystal Clock Oscillator, 18.432 MHz | |align="left"|Crystal Clock Oscillator, 18.432 MHz | ||
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| | |595-SN65LBC176P ||2||U4, U5 | ||
|align="left"|Differential Bus Transceivers | |align="left"|Differential Bus Transceivers | ||
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|571-1- | |571-1-2199298-2||2|| | ||
|align="left"|IC Socket, 8 pin (for U4 & U5) | |align="left"|IC Socket, 8 pin (for U4 & U5) | ||
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|align="left"|PIC Microcontroller | |align="left"|PIC Microcontroller | ||
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|571-1- | |571-1-2199298-3||1|| | ||
|align="left"|IC Socket, 14 pin (for U6) | |align="left"|IC Socket, 14 pin (for U6) | ||
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|align="left"|Optoisolator, Triac Driver | |align="left"|Optoisolator, Triac Driver | ||
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|571-1- | |571-1-2199298-1||9|| | ||
|align="left"|IC Socket, 6 pin (for U2, M1-M8) | |align="left"|IC Socket, 6 pin (for U2, M1-M8) | ||
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|align="left"|Resistor, Carbon Film 180 ohms 1/4W 5% | |align="left"|Resistor, Carbon Film 180 ohms 1/4W 5% | ||
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| | |652-4606X-AP1-331LF ||1||RN1 | ||
|align="left"|Resistor Network, 6 pin, 330ohms 2% | |align="left"|Resistor Network, 6 pin, 330ohms 2% | ||
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| | |511-1N5817||4||D1-D4 | ||
|align="left"|Diode | |align="left"|Diode | ||
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|align="left"|Diode, Zener 4.3V .5W | |align="left"|Diode, Zener 4.3V .5W | ||
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|604- | |604-WP710A10IT||2||FE, OE | ||
|align="left"|LED, 3mm Red | |align="left"|LED, 3mm Red | ||
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|604- | |604-WP710A10GT||4||PWR, HB, ZC, SD | ||
|align="left"|LED, 3mm Green | |align="left"|LED, 3mm Green | ||
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| | |140-REA222M1CBK1320P||1||C1 | ||
|align="left"| Radial Electrolytic Capacitor 16V 2200uF 20% | |align="left"| Radial Electrolytic Capacitor 16V 2200uF 20% | ||
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| | |140-REA470M1CBK0511P||1||C2 | ||
|align="left"| Radial Electrolytic Capacitor 16V 47uF 20% | |align="left"| Radial Electrolytic Capacitor 16V 47uF 20% | ||
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|align="left"|Header, 2 Pin | |align="left"|Header, 2 Pin | ||
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| | |806-SX1100-B||3|| | ||
|align="left"|Shunt | |align="left"|Shunt | ||
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|504-GMA-10||1||F1 | |504-BK/GMA-10-R||1||F1 | ||
|align="left"|Fuse, Fast Acting 10A | |align="left"|Fuse, Fast Acting 10A | ||
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If you are planning on ordering from [http://www.mouser.com Mouser Electronics] you can use this [https://www.mouser.com/ProjectManager/ProjectDetail.aspx?AccessID=D7FF1B88E3 Shared Project] to make it easier to order the parts. | |||
==Hardcopy Instructions== | |||
: [[media: Wiki - Renard SS8 Assembly.pdf | Click here for a pdf version of these instructions.]] | |||
: [[media: Wiki - Renard SS8 Assembly (doc file).zip | Click here for a doc version of these instructions that you can edit to rearrange the instructions to your personal preference.]] | |||
==Related Links== | ==Related Links== |
Latest revision as of 22:56, 28 December 2020
Board Assembly
- The following sequence of steps is by no means the only way to assemble the Renard SS8. It is simply a suggested order of events to achieve the desired goal.
- NOTE: The part numbers referenced in the following instructions are those taken from the Renard SS8 BOM.
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Triac Heat Sink
- A simple heat sink can be fabricated from flat aluminum (1/16” thick) available at your local home improvement store. The heat sinks most commonly included in the Kits and group buys are made in this fashion. You can use a different width flat bar if desired, but you have to keep with the 1/16" thickness. A template for the hole pattern can be found here. The overall dimensions are shown here. The triac listed in the BOM has an isolated tab, so no isolators are needed.
- A small amount of heat transfer compound should be applied between the heat sink and the tab of the triacs. You can use the same compounds that are used on computer CPU chips and their heat sinks. If you don't have any available locally, you can always use something like Mouser PN# 532-249.
Parts Listing (BOM)
IMPORTANT BOM INFORMATION:
Mouser part numbers are listed (unless otherwise noted) as a means of simplifying the listing. Mouser is not the only place to get these parts, they are used as the reference since they tend to have all the parts needed to complete the project. However, the parts can be procured from any electronics parts source that you prefer.
In the event that any of the following parts are not in stock at Mouser when you decide to order them, you can check the Part Substitutions wiki page and see if there any suggestions for alternative parts.
PART NUMBER (Mouser PN# unless noted) |
QTY | REF | NOMENCLATURE |
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511-LF50CV | 1 | U1 | 5 VDC Voltage Regulator |
532-577102B00 | 1 | Heatsink for Voltage Regulator | |
782-H11AA1 | 1 | U2 | Optocoupler, Bi-Directional Input |
815-ACH-18.432-EK | 1 | U3 | Crystal Clock Oscillator, 18.432 MHz |
595-SN65LBC176P | 2 | U4, U5 | Differential Bus Transceivers |
571-1-2199298-2 | 2 | IC Socket, 8 pin (for U4 & U5) | |
579-PIC16F688-I/P | 1 | U6 | PIC Microcontroller |
571-1-2199298-3 | 1 | IC Socket, 14 pin (for U6) | |
859-MOC3023 | 8 | M1-M8 | Optoisolator, Triac Driver |
571-1-2199298-1 | 9 | IC Socket, 6 pin (for U2, M1-M8) | |
511-BTA06-600CW | 8 | T1-T8 | Triac, 6A 600V |
291-750-RC | 2 | R1, R2 | Resistor, Carbon Film 750 ohms 1/4W 5% |
291-120-RC | 1 | R3 | Resistor, Carbon Film 120 ohms 1/4W 5% |
299-1K-RC | 2 | R4, R7 | Resistor, Carbon Film 1K ohms 1/8W 5% |
299-27K-RC | 3 | R5, R8, R9 | Resistor, Carbon Film 27K ohms 1/8W 5% |
299-680-RC | 9 | R6, R10-R17 | Resistor, Carbon Film 680 ohms 1/8W 5% |
291-180-RC | 8 | R18 – R25 | Resistor, Carbon Film 180 ohms 1/4W 5% |
652-4606X-AP1-331LF | 1 | RN1 | Resistor Network, 6 pin, 330ohms 2% |
511-1N5817 | 4 | D1-D4 | Diode |
78-1N5239B | 1 | D6 | Diode, Zener 9.1V .5W |
78-1N5229B | 1 | D5 | Diode, Zener 4.3V .5W |
604-WP710A10IT | 2 | FE, OE | LED, 3mm Red |
604-WP710A10GT | 4 | PWR, HB, ZC, SD | LED, 3mm Green |
140-REA222M1CBK1320P | 1 | C1 | Radial Electrolytic Capacitor 16V 2200uF 20% |
140-REA470M1CBK0511P | 1 | C2 | Radial Electrolytic Capacitor 16V 47uF 20% |
80-C322C104K5R | 1 | C3 | Capacitor, Radial Ceramic 50V 0.1uF |
571-2828372 | 8 | Channel Terminals | Terminal Block, 2 Pos 5.08 mm |
571-7969492 | 1 | Power Terminal | Terminal Block, 2 Pos 5.08 mm |
152-3409 | 1 | JDP1 | D-Sub Connectors, Right Angle DE9 |
571-5556416-1 | 2 | J1, J2 | Jack, Modular RJ45 PCB Mount Top Entry |
538-22-03-2021 | 3 | JP1-JP3 | Header, 2 Pin |
806-SX1100-B | 3 | Shunt | |
504-BK/GMA-10-R | 1 | F1 | Fuse, Fast Acting 10A |
534-3517 | 2 | Holder, Fuse Clip PCB mount 5mm | |
534-3527C | 1 | Cover, Fuse | |
838-3FS-312 | 1 | TF1 | Power Transformers 12.6VCT@.2A 6.3V@.4A Single Primary |
If you are planning on ordering from Mouser Electronics you can use this Shared Project to make it easier to order the parts.
Hardcopy Instructions