24 Channel Renard with SSR Assembly Instructions

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Revision as of 01:41, 28 October 2007 by Macrosill (talk | contribs) (→‎BOM)
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Revision 1 board (first revision) Revision 2 board (second revision) Revision 2.5 board (final revision)

Schematic

Media:Renard64_sch_001.pdf (please note, the schematic is identical to the Renard64)

Layout

COOP PCB V2.5

BOM

PCB
1  TBA                   Renard 24-Port PCB

Board Specific Parts:
571-7969494 1 
595-SN75176BP 2 
511-L7805CV 1 
821-DB102G 1 
571-2828376 4 
532-7136DG 1 
271-27K-RC 3 
271-1K-RC 4 
271-120-RC 1 
625-1N4001-E3 1 
78-1N5239B 3 
838-3FD-320 1 
782-H11AA1 1 
520-TCF1843-X 1 
140-HTRL25V1000-RC 1 
140-HTRL25V10-RC 1 
140-HTRL16V100-RC 1 
534-3517 4 
504-GMA-15 2 

Parts from the Common Parts List:
511-BTA08-400B 24 
859-MOC3023 24
579-PIC16F688-I/P 3
604-WP63ID 2
604-WP1503GD 1
271-180-RC 24
271-680-RC 28
581-SA105E104MAR 5
571-41032390 1
571-3828115 4
571-1-390261-2 2
571-1-390261-3 3
571-5564161 2

Common Parts Description:
ST Microelectronics BTA08 Triac Driver (24 needed)
MOC 3023 Optocoupler (24 needed)
Microchip PIC 16F1688 (3 needed)
Red T1 3/4 LED (2 needed)
Green T1 3/4 LED (1 needed)
180ohm 1/4 watt resistor (24 needed)
680ohm 1/4 watt resistor (24 needed)
.10 uF Ceramic Capacitor (5 needed)
.100 three pin header (4 needed) Part specified is a 40 pin, cut off size that is needed.
.100 Shunt (4 needed) You may also "steal" these off of old computer parts.
8 pin DIP socket (2 needed)
14 pin DIP socket (3 needed)
RJ45 Sockets (2 needed) orientation doesn't matter. Specified part is same as the Ren64


Design Notes

Pin 1 of the crystal is on the bottom left.

Pin 1 of the transformer is on the top left.

The cathode (striped) pin of the 1N4001 diode is on the top.

The correct designation of the capacitor on the top right is .1uF, not .1F.

The + pin of the DB102 is on the bottom right both of the ~ should be on the left.

The parts list has a 100uF cap, ignore it - as its not needed. There is a 1uF on the board, also not needed.

The 7805 (flat side) goes to the top of the board.

The heatsink for the 7805 should be trimmmed at the bottom to allow for proper fit.

The fuse clips are two tight for the board - now sure how this happened - I need to look into this more - as this is the part that I ordered last year and it fits fine.

The jumpers on the board are for 120/240v operation. If you don't plan on using the boards on 120v these can be hard soldered with a jumper wire.

For RS232 operation, DB9 pin 3 goes to RJ45 pin 4, DB9 pin 5 goes to RJ45 pin 5.

There are two resistors that are close to the output blocks, when installing them, leave them up a bit so they can be pushed back a little bit.

Revision History

 1/20/2007 Initial Design
 3/20/2007 Revision 2 submitted to test manufacturing.
 7/15/2007 Changed RJ45 to comply with current Renard standards.
 7/15/2007 Added additional holes for a larger transformer.
 7/15/2007 Added transformer voltage selection jumpers, will allow for 120/240v operation.
 7/15/2007 Changed fuse size to 5x20mm fuse from AG3 fuse.
 7/16/2007 Added option for DIP or SMT MOC2032 optos.
 8/20/2007 Version 2.5 submitted to test manufacturing.
 10/01/2007 Making small adjustments based on user feedback to ease setup of board. No major changes made.

Errata for Rev 1 PCB - 

 1) Onboard regulator not functioning properly: needed addition of 1000uF capacator.
 2) Outputs are out of order.
 3) Triacs are located to close together.

Errata for Rev 2 PCB - 

 1) Outputs 17/18 are swapped.
 2) RS485 traces swapped.
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