Simple Renard RGB+W: Difference between revisions

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===Housing===
===Housing===
TBD
The Simple Renard RGB+W was designed to fit in the [http://www.aflglobal.com/cmspages/bluekey/getfile.aspx?aliaspath=/productlist/Product-Lines/Optical-Connectivity---Apparatus/CableGuard-500-Coax-Demarcation-Enclosure/doc/CG-500-Coax-Demarcation-Enclosure CG-500 Demarcation Enclosure] available from numerous vendors including [http://wlcventures.com/zencart/index.php?main_page=index&cPath=1| www.wlcventures.com]<br/>


=Building the Simple Renard RGB+W=
=Building the Simple Renard RGB+W=

Revision as of 03:34, 1 April 2012

Simple Renard RGB+W 32 Channel DC Controller



THIS WIKI IS A WORK IN PROGRESS AND IS CURRENTLY UNDER CONSTRUCTION.


Please see the standard Disclaimers


What is the Simple Renard RGB+W?

TBD

How does the Simple Renard RGB+W work?

TBD

Revision History

The Version v.1b is currently the most recent version of the Simple Renard RGB+W in production.


Simple Renard RGB+W Parts

In addition to the PCB, you will need the following components:

Mouser

PartDescriptionMouser PNQty
P1Fixed Terminal Blocks 5.08MM VERTICAL 2P wire protector571-79694922
C1,C2Aluminum Electrolytic Capacitors - Leaded 35volts 47uF 5x11 20% 2LS647-UVZ1V470MDD2
C6Multilayer Ceramic Capacitors (MLCC) - Leaded 0.33uF 50volts X7R 10%81-RDER71H334K1K103B1
C3,C4,C5Multilayer Ceramic Capacitors (MLCC) - Leaded 0.1uF 50volts Y5V +80-20% 2.5mm L/S81-RPEF51104Z2S2A03A3
D1Zener Diodes 4.3 Volt 0.5 Watt)78-1N5229B1
D2Zener Diodes 9.1 Volt 0.5 Watt)78-1N5239B1
IC1RS-485 Interface IC LP Diff Pairs595-SN65LBC179P1
IC3Linear Regulators - Standard 1A Pos Vol Reg512-LM7805CT1
IC & Component Sockets 40P DUAL WIPE DIPSKT517-4840-6000-CP1
IC5Microcontrollers (MCU) 32KB 1536 RAM 36I/O579-PIC18F4520-I/P1
ICSPHeaders & Wire Housings FLAT HEADER 6P Straight Post tinr571-64045261
JP2 XBee headerHeaders & Wire Housings FLAT HEADER 5P Straight Post tin571-640452-51
Shunt for XBheader and Vreg bypassHeaders & Wire Housings Mini Shunt .177" height737-MSC-G3
JP3 Vreg bypassHeaders & Wire Housings FLAT HEADER 2P Straight Post tin571-64045221
J1-J10Ethernet & Telecom Connectors 8 PCB LO PRO R/A571-5555164-110
Status LedStandard LED - Through Hole YELLOW DIFFUSED604-WP132XYD1
Power LedStandard LED - Through Hole RED DIFFUSED604-WP132XID1
RX/TX LedStandard LED - Through Hole GREEN DIFFUSED604-WP132XGD1
R1,R2,R6Carbon Film Resistors - Through Hole 1.0Kohms 0.05299-1k-RC3
R3,R7Carbon Film Resistors - Through Hole 330ohms 5%299-330-RC2
R4Carbon Film Resistors - Through Hole 10Kohms 5%299-10k-RC1
R5Carbon Film Resistors - Through Hole 120ohms 0.05299-120-RC1
R9,R10Carbon Film Resistors - Through Hole 27Kohms 5%299-27k-RC2
R11-42Carbon Film Resistors - Through Hole 820ohms 5%299-820-RC32
T1-32Transistors Bipolar (BJT) 600mA 75V NPN863-PN2222AG32
PIC BypassHeaders & Wire Housings NARROW FLT HDR 3P Straight Post571-3-644456-31
IC & Component Sockets 8P DUAL WIPE DIPSKT517-4808-3004-CP1



Click Here for Mouser Direct Project BOM

Housing

The Simple Renard RGB+W was designed to fit in the CG-500 Demarcation Enclosure available from numerous vendors including www.wlcventures.com

Building the Simple Renard RGB+W

Assembly

The Simple Renard RGB+W is a simple device to assemble and test. It is easiest if you build the units by inserting the various components from smallest to tallest .

  1. Begin by inspecting the PCBs to look for any defects such as cracks or breaks. The holes on the board should be open on both sides. Then inspect and sort out the various parts for the board.
  2. Install the resistors:
  3. Install the capacitors:
  4. Install the IC socket:
  5. Install the transistors:
  6. Install the light emitting diodes:
  7. Install the 5v linear regulator
  8. Inspect the board to look for any missing solder joints, solder bridges or cold solder joints.

Congratulations! That completes the construction of the Simple Renard RGB+W !


Final Testing

TBD

Mounting in Housing

TBD


Jumper Settings / Headers

JP1 PIC Option

Currently unused. Normal position is no jumper.

JP2 XBee Header

Pin Layout 1 +5VDC
2 N/C
3 GND
4 RX from 485 chip
5 RX in to PIC
If you are not using a XBee Wireless module place a jumper across pins 4/5.

JP3- Vreg Bypass

Only install jumper on JP3 if you have omitted C1 and IC3 if V+ is +5VDC and well regulated!

JP4 PIC Bypass

Normal position is jumper across pins 2/3.

ICSP

Use for programing PIC on the circuit board.

Power Requirements

TBD

Connecting up the Simple Renard RGB+W

Data

The Simple Renard RGB+W should be connected to a PC and can be driven by the standard Renard Plugin in Vixen.
J1 is the data input to the Simple Renard RGB+W
J2 is the data output from the Simple Renard RGB+W

Outputs

J3 is Output channels 1-4
J4 is Output channels 5-8
J5 is Output channels 9-12
J6 is Output channels 13-16
J7 is Output channels 17-20
J8 is Output channels 21-24
J9 is Output channels 25-28
J10 is Output channels 29-32

RJ45 output jacks are wired as follows:

Pin 1 - V+
Pin 2 - Channel 1 Output
Pin 3 - V+
Pin 4 - Channel 2 Output
Pin 5 - V+
Pin 6 - Channel 3 Output
Pin 7 - V+
Pin 8 - Channel 4 Output

The outputs are switched to Ground by the transistors controlled by the PIC.

Power

TB1 (V+1) supplies power to Outputs 1-16 and also supplies power to the Voltage regulator to power the on board circuits.
TB2 (V+2) supplies power to Outputs 17-32.

Firmware

TBD

Schematic

File:SR RGB+W sch.pdf

PCB


PCBs are available from N7XG (Dean)


Design Options

TBD

Other Information

TBD


Simple Renard RGB+W Discussion Threads

Interest thread
Thread 1


FAQ

TBD