New Product from Holiday Lighting: 4 Port Power Fan Out/Distribution Board

MrSmoofy

New member
Sticking with our focus on power related products, Holiday Lighting is happy to announce a new product that will be available for pre-order this week. We worked with a fellow forum member (ukewarrior) on the design of a DC power distribution board.

This has gone through a few design changes and some extensive testing to ensure it's performance and quality.

Testing was done with genuine Mean Well power supplies in 5v, 12v, 24v and 36v, LRS-350 series. Load testing was done with a TTi LD300 DC Electronic load equipment at 1a, 2a, 3a, 4a, 5a, 10a, 15a and 20a. Attached is testing that was done using 12awg stranded copper wire for input and 14awg stranded copper wire for output.

The product will be available in 3 formats. Bare Board, Kit, and Assembled.

Here is what you can expect for pricing. Pricing does not include shipping. There will be a couple of options available for shipping. These prices are subject to change.

Bare Board $2.00
Kit $10.00
Fully Assembled $15.00

Kits will include:
1 x PCB
1 x 6" .118 (3mm) Rosin Core Solder for the Lugs
1 x SPDT Slide Switch
2 x "B12-PCB-S" Dual Rated Printed Circuit Board Lug 12 AWG
4 x 5.08mm terminal block
4 x fuse holders
4 x 5a Mini Fuse
4 x 1/4 or 1/8 W resistors
4 x 3mm LED

Full step by step instructions with color photos will be available. While testing was done with stranded wire it will be recommended to use solid copper wire from your power supply to the input of this board. Additionally keeping the wire as short as possible is recommended. This will help with any voltage drop between the power supply and the inputs on the board.

The PCB has a copper pour of 1oz across the top and bottom to minimize voltage drop. This is actually version 2 of the board as we changed the input connectors to heavy-duty lug type connectors to minimize the voltage drop we were seeing with the
9.5mm terminal blocks we used on the version 1 board.

Since a LRS-350-5 can put out 60a MAX if you plan to use that much power you will want to use 3 boards since each is rated for 20a with 4 x 5a fused outputs.

Right now I only have a few v2.0 boards available for sale this week. v2.1 boards have some minor changes and will be ordered this week.

Ordering will start this week once I've finalized shipping costs and updated the website to accept pre-orders.

While you will not be placing orders here via this thread I would like to hear back from you with any questions as well as estimates on what you think you will order. Include if you want board only, kit or fully assembled and how many so that I make sure to have enough on hand to cover the initial orders.

v2.0 board
20171102_192021-RESIZE.jpg 20171102_192034-RESIZE.jpg
20171102_191821-RESIZE.jpg 20171102_191809-RESIZE.jpg
 

Attachments

  • Load v2 .pdf
    86.8 KB · Views: 92
Are the parts for this board the same as what had been previously mentioned,except for the Lugs?
 
Are the parts for this board the same as what had been previously mentioned,except for the Lugs?

Yes the only difference is the lugs and I will only include 1.2k resistors what work with 5v, 12v, 24v, and 36v so you don't have to choose which resistor to use. If you use your own BOM you should use resistors that work with the LED's you plan to use.
 
Thanks Chris.
I have all the parts (leds,resistors,etc) that I ordered from when the board was first being discussed. Just wanted to make sure.
I may have some of those lugs lying around,if not I'll have to grab some somewhere.
 
The mounting holes are arbitrary and not designed for any particular box as this item often is with other power products and not in a box by itself.
Thanks for asking.
What are the mounting holes made for, e.g. which box will we be able to put this into?
 
What minor changes are in the 2.1 version?

little more spacing between the resistor and led. Smaller holes for the lugs so there is less play to help make soldering a little easier and a little bit of masking on the back over the exposed traces may end up covering them completely after some more testing with shorter solid copper wire.
 
Thanks for the info.
I found those lugs,so I'll take two of the 2.1 bare boards when available.
 
Thanks for the info.
I found those lugs,so I'll take two of the 2.1 bare boards when available.

It will be a few weeks before 2.x is available. The ones I have right now I should have listed for sale soon but I only have 14 of them.
 
No problem. I have enough to get me through this year. Few weeks is fine.

Gives those who need them now a chance to get the ones you currently have.

Sent from my SCH-I535 using Tapatalk
 
Did a little more testing with Solid copper wire and shorter connections from the power supply to the board and the results are just amazing on how much it improves the voltage drop. So while we have done what we can to mitigate voltage drop it will be highly recommended to use solid copper between your power supply and your boards and keep it as short as possible.

While I wanted to test with 12 AWG solid copper I was sent the wrong wire and had to test with 14 AWG solid copper wire but it still made a huge difference.

On the Left is 12AWG stranded copper wire 1 to 2 ft. While on the right is 14 AWG solid copper wire 6".

At PSAt InputAt OutputV DropV Dop %At PSAt InputAt OutputV DropV Dop %
5vNote: LRS-350-5 Max Amp Output is 60a
0 amp5.0705.0705.0700.0000.00%5.0705.0705.0700.0000.00%
1 amp5.0695.0425.0370.0320.63%5.0685.0655.0600.0080.16%
2 amp5.0685.0155.0040.0641.26%5.0675.0625.0510.0160.32%
3 amp5.0684.9884.9720.0961.89%5.0675.0585.0420.0250.49%
4 amp5.0674.9614.9400.1272.51%5.0665.0555.0340.0320.63%
5 amp5.0664.9334.9070.1593.14%5.0655.0515.0250.0400.79%
10 amp5.0614.7944.7400.3216.34%5.0605.0334.9800.0801.58%
15 amp5.0574.6514.5660.4919.71%5.0565.0154.9310.1252.47%
20 amp5.0534.5014.3790.67413.34%5.0514.9964.8760.1753.46%
 
Ok time for a pre-order: https://holiday.lighting/psdorderform

You have three options. Board Only for $2.00, Kit for $6.00, and fully assembled for $15.00 This is for version 2.1 of the board which will include some header pins to allow you to connect accessories easily as well as the traces on the bottom will be covered as testing has shown you should not need them exposed.

Testing with a 5v Mean Well drawing 20AMP for 45min showed no issues so this is the board we will go with.

Timeline I will update once we have the boards ordered which will be this week but it shouldn't take to long to get them back. Board Only orders will be shipped first because not all of the BOM has arrived yet. Once the remaining parts of the BOM arrived the kits and fully assembled will be shipped.

If you don't want to wait or can't wait I have a deal for you.

I have 14 of the version 1 boards which are smaller and do not have the bigger lug inputs. Also I have 12 of the version 2.0 boards which has everything accept the features added to 2.1

If you are interested in either of these in either board, kit or fully assembled. I will sell these at a discount. You will need to contact me directly at cward@holiday.lighting and let me know which version and what format and I will send you a PayPal invoice.

If you want version 2.1 of this you can simply go to the website and place your order.

Any questions or issues with the website just let me know.
 
Just placed an order for 7 of them. No hurry though. Launch night is 4 days away. I'm ready to rock and roll.
 
Back
Top